air-operated double diaphragm pump
Transcripción
air-operated double diaphragm pump
AIR-OPERATED DOUBLE DIAPHRAGM PUMP PRODUCT OVERVIEW www.sotera.com/aod Sote Systems—pumps, meters and accessories—are Sotera produced in America by Tuthill Corporation. Our internationally prod recognized brands also include Fill-Rite pumps and meters. reco Our primary customers are in the fields of industrial manufacturing, agriculture, construction, and transportation. man With 5 50 years of experience making quality fluid transfer products for the fast and safe transfer t of petrochemicals and industrial chemicals, we're always looking for in innovative ways to provide better value to our customers. We understand the impor importance of quality and value. When we decided to mo move into air-operated diaphragm pumps, we coupl coupled our experience with the wants of diaphragm pump users to create a world-class product. Our e engineers select only the most durable materials to produce transfer systems that are mater dependable and long-lasting. When you combine depen the hi highest-quality products with topnotch customer care, you get outstanding value. custo Tuthi Corporation is a privately held Tuthill global manufacturer of industrial goods globa specializing in rotating equipment such spec as pumps pu and meters. From heavy oils motor fuels, from industrial chemicals to mo agricultural pesticides, we move it to ag it with a reliability that’s and measure m measured in decades. But that’s just meas half the t story. Our people make the real difference. Our Conscious Company differ culture attracts and supports the kind cultu who understand what our of people pe customers want and what they need. Our people listen well and gain trust by following through on each and every commitment they make. We thrive on having customers who demand excellence because it’s through their challenges and encouragement that we’ll one day grow to be counted among the top 1 percent of the world’s industrial companies. We pursue excellence because we’ll accept nothing less in our products and from our people. Excellence at Work. Excellence in Life. INDUSTRY CHANNELS INDUSTRY NEEDS Municipalities From the simplest tote or drum pump and metering applications, to the more sophisticated OEM applications, Sotera Systems efficiently and accurately covers the range of difficult requirements. Minimize Downtime Sotera products minimize downtime because of their rugged construction and reliability in even the most adverse applications. Chemical Corrosive, abrasive, and viscous applications are no challenge. Our range of materials of construction, combined with our performance, provides the best available solution. Ease of Use With their modular construction, fewer parts and unique design, Sotera makes maintenance fast and user-friendly. Transportation Ideal for servicing vehicle fleets, petroleum, or chemical fluids. OEM The perfect OEM pump for any industry where aggressive chemicals or petrochemicals need to be transferred and metered. Efficiency Sotera offers the most efficient air-operated diaphragm pumps on the market. Performance Sotera air-operated double diaphragm pumps provide the highest flow in the industry, along with the lowest pulsation and leak free operation. KEY APPLICATIONS USE Oil and lubes Concrete additives Industrial chemicals Adhesives ATF, windshieldwasher fluid Inks and paints Caustics and acids Agricultural chemicals SP100 FEATURES What started as a seed of an idea to create a revolutionary new process pump has evolved into the most advanced air-operated diaphragm pump on the market. Introducing the SP100 Series Air-Operated Double Diaphragm Pump. It’s grown into something big! In a grueling industrial process environment, your diaphragm pump needs to perform day after day, providing years of long-lasting performance. The SP100 Series Air-Operated Double Diaphragm Pump can be configured in materials that are resistant to industrial chemicals and proven to provide complete compatibility coverage for a wide range of fluids. With its extensive list of features, the SP100 Series outperforms the competition time and time again. CERAMIC AIR VALVE The innovative, patented, non-centering ceramic QuikFlow® air valve design provides an extremely fast trip-over, resulting in a 60-percent reduction in pulsation. FOOT MOUNT An industry-standard foot mounting configuration retrofits into most existing mounting plates. MODELS CHART Model SP100-05N-PP-SSS/ SP100-05B-PP-SSS REINFORCED MANIFOLD An encapsulated stainless-steel ring embedded around the threads prevents over tightening and the potential splitting of the manifold. Size ½” Port NPT/BSPP Material Polypropylene® Diaphragm Santoprene® Balls Santoprene® Seat Santoprene® Model SP100-05N-PP-TTP/ SP100-05B-PP-TTP BALL CHECK AND SEATS The ball and seat sets are matched elastomer combinations that offer a minimum 20-percent improvement in suction lift due to tighter seals. Size ½” Port NPT/BSPP Material Polypropylene Diaphragm Teflon® with Santoprene® backer Balls Teflon® Seat Polypropylene UNIQUE DIAPHRAGM CONSTRUCTION A stainless-steel shaft with a reinforced diaphragm nut fully supports the diaphragm and prevents cross threading. The uniform seal hinge minimizes wear, increasing life of the diaphragm. Model SP100-05N-PF-TTF/ SP100-05B-PF-TTF Size ½” Port NPT/BSPP Material PVDF Diaphragm Teflon® with santoprene® backer EASY-OFF THREADED Balls Teflon® RING CONSTRUCTION The unique patented QuikSeal® ring is designed for quick-turn access to clear ball checks and to replace diaphragms. This eliminates multiple fasteners, reducing complexity and parts. Seat PVDF Model SP100-05N-CD-HHH/ SP100-05B-CD-HHH Size ½” Port NPT/BSPP Material Groundable Acetal Diaphragm Hytrel® Balls Hytrel® Seat Hytrel® CORE ATTRIBUTE DETAILS CERAMIC AIR VALVE Innovative ceramic QuikFlow® air valve design. ä The amazingly fast valve shift results in a 66% reduction in pulsation. ä Reduces splash back, providing consistently even laminar flow. ä Substantial improvement in meter accuracy. ä Smoother delivery of paints, inks, and finishing compounds, effectively eliminating any inconsistencies in spray patterns. REINFORCED MANIFOLD Over molded stainless-steel rings on all threaded manifold connections. ä Prevents over tightening and the potential splitting of the manifolds. ä Manifolds available in standard NPT and BSPP threads. FOOT MOUNT Industry standard foot mounting configuration retrofits onto most existing mounting plates. EASY-OFF THREADED RING CONSTRUCTION Unique patented QuikSeal® rings are designed for quick-turn access to clear ball checks or to replace diaphragms. ä Reduces pump complexity with up to 50% fewer parts when compared with the competition. ä Easy-on, easy-off. ä Reduces repair time. ä 360° seal vs. bolted designs. UNIQUE DIAPHRAGM CONSTRUCTION Long-lasting diaphragm construction means a consistent performance and a longer operating life. ä The no-pinch clamping hinge minimizes wear, increases life of the diaphragm, and provides a uniform seal that won’t leak. ä Large, reinforced piston backer plate maintains diaphragm surface area and improves flow performance, especially with higher-viscosity fluids. BALL CHECK AND SEATS ä Matched elastomer ball and seat sets provide tighter seals. ä Resulting in better suction lift (both wet and dry). 15% MORE FLOW 20% MORE EFFICIENT 66% LESS PULSATIONS 67% 50% FEWER PARTS LESS TIME TO REPAIR 360° UNIFORM SEAL BETTER BY DESIGN The SP100 Series Air-Operated Double Diaphragm Pump is designed to operate under the most stringent commercial and industrial operating conditions as both a systems pump and as a transfer pump. With fully submersible mounting capabilities, this pump is capable of handling most fluids with an impressive performance that offers a substantial improvement over the competition. With an innovative, patented method of construction, the SP100 Series is extremely reliable, yet simple, thanks to new thinking on the design of the air valve, air motor, air exhaust, diaphragm mounting, and overall assembly. This evolutionary approach has resulted in substantially higher performance specifications. äHigher flow rate äMore efficient äEven flow äNo leaks äLess downtime äBetter value The SP100 delivers! BOMBA NEUMÁTICA DE DOBLE DIAFRAGMA La bomba neumática de diafragma más avanzada del mercado. SERIE SP100 15 % MÁS FLUJO 20 % MÁS EFICIENCIA 66 % MENOS PULSACIONES 67 % 50 % MENOS PIEZAS CONSTRUCCIÓN DE DIAFRAGMA ÚNICO El diafragma está completamente sujeto por un eje de acero inoxidable con una tuerca que refuerza el diafragma e impide que la rosca se dañe. La bisagra de sello uniforme minimiza el desgaste, lo que alarga la vida del diafragma. 5 AÑOS CONSTRUCCIÓN DE ANILLO HILADO DE FÁCIL SALIDA El anillo QuikSeal®, único y patentado, está diseñado para tener un acceso de giro rápido para despejar las retenciones de bola y reemplazar a los diafragmas. Esto elimina múltiples sujetadores y reduce la complejidad y la cantidad de piezas. DE GARANTÍA VÁLVULA NEUMÁTICA DE CERÁMICA El innovador diseño de la válvula neumática de cerámica QuikFlow®, patentada, no centrada, proporciona un viaje extremadamente rápido y ligero, dando por resultado un 60 % menos de pulsaciones. Tuthill garantiza que la bomba neumática de doble diafragma Serie SP100 estará libre de defectos de fabricación y funcionará a la perfección bajo condiciones normales de operación, por un periodo de cinco años. MENOS TIEMPO DE REPARACIÓN SELLADO UNIFORME en 360° KITS AND ACCESSORIES Complete your pump package with our extensive line of accessories. Whether you’re pumping from a tote or from a tank, we have everything to complement your package. Part #KIT180MPPS Part #KITS05WMA Part #KITS05FRH 5 Tote Plate The stainless-steel plate secures to the top of a 275- or 330-gallon tote. äMounting hardware included. äFits all SP100-05 models. 825/850 Meters Complete the package with our nutating disc digital meters. Glassfilled polypropylene housing and either EPDM or fluorocarbon seals, offering 2-20 gpm and 0.2% accuracy, these meters quickly and accurately measure pump output. Wall Mount Bracket Keep your pump in place and out of the way with this compact wall mount bracket. äFits all SP100-05 models. Filter/Regulator Assembly Provides controlled, consistent air pressure as required. The filter removes airborne solid and liquid contaminants. äPiggyback filter/ regulator äQuick-connect coupler äUnions ä5’ air hose -YEAR WARRANTY Request brochure #SSE-0411 Rev0 Muffler Replacement muffler to keep noise to a minimum. äIncluded with pump. Part #KITS05MUF Part #KITS05WCH Assembly Wrench Replacement wrench for assembling or disassembling the pump. äWrench included with pump. Tuthill warrants that the SP100 Series Air-operated Double Diaphragm Pump will be free of manufacturers defects and will perform seamlessly under normal operating conditions for a period of five years. MODEL DESCRIPTION INFORMATION SP100 - 05X - XX - XXX - X PORT SIZE FLUID CONNECTION N - 1/2-14 NPTF-1 B - Rp 1/2 (BSPP, parallel) DRIVE MATERIAL OF CONSTRUCTION P - Polypropylene C -Conductive Nylon WET-END MATERIAL OF CONSTRUCTION P-Polypropylene D - Conductive Acetal F - PVDF DIAPHRAGM S - Santoprene H - Hytrel T - Telflon with Santoprene Backer BALLS S - Santoprene* H - Hytrel* T - Telflon* PTFE SEATS S - Santoprene* H - Hytrel* P - Polypropylene with TFE oring F - PVDF with TFE oring OPTIONS FLUID SECTION SERVICE KIT DIAPHRAGM BALLS SEATS & SEALS KIT S05 X X X SANTORENE®: This diaphragm is an excellent choice as a low-cost alternative to PTFE in many acidic and caustic applications such as sodium hydroxide and sulfuric or hydrochloric acids. Santoprene offers excellent abrasion resistance and durability at a cost comparable to neoprene. HYTREL™: This diaphragm exhibits excellent abrasion resistance, flex life, and durability. Excellent for applications involving petroleum/oil-based fluids such as leaded gasolines, fuel oils, hydraulic oils, kerosene, turpentines, and motor oils. PTFE: This diaphragm is an excellent choice when pumping highly aggressive fluids such as aromatic or chlorinated hydrocarbons, acids, caustics, ketones, and acetates. Sotera’s PTFE diaphragms are backed with Santoprene to enhance flex life. DATOS TÉCNICOS DE LA BOMBA NO METÁLICA DE 1/2" SP100-05X-XX-XXX 4 100 6 8 10 S.C.F.M. 50 100 psi PRESIÓN MÁXIMA DE ENTRADA DE MATERIAL..0,69 bar (10 psig) PRESIÓN MÁXIMA DE SALIDA.............................. 6,9 bar (100 psig) CONSUMO DE AIRE (A 40 PSI)................................. 4,9 lpm por litro VELOCIDAD MÁXIMA DE FLUJO (SALIDA INUNDADA)...................................... 66,241 lpm (17,5 gpm) [5] 75 37,5 70 psi [4] NPSH 25 50 [3] 40 psi [2] 25 NPSH requerido en pies PRESIÓN MÁXIMA DE ENTRADA DE AIRE.......... 6,9 bar (100 psig) Presión de salida - PSI [Bar] [6] 12,5 [1] DESPLAZAMIENTO / CICLO (A 100 PSIG)............... 0,14 l (0,036 gal) 0 [0] 0 TAMAÑO MÁXIMO DE PARTÍCULA...... Diámetro de 2,4 mm (3/32") 0 [0] 2 [10] 4 [20] 6 8 [30] 10 [40] 12 14 [50] Velocidad de flujo - GPM [LPM] 16 [60] 18 [70] 20 DATOS TÉCNICOS DE LA BOMBA METÁLICA DE 1" SP100-10X-XX-XXX 20 100 30 40 50 S.C.F.M. 50 100 psi PRESIÓN MÁXIMA DE ENTRADA DE MATERIAL.. 0,69 bar (10 psig) PRESIÓN DE SALIDA MÁXIMA............................... 6,9 bar (100 psig) CONSUMO DE AIRE (A 40 PSI)................................ 8,41 lpm por litro VELOCIDAD MÁXIMA DE FLUJO (SALIDA INUNDADA).............................................. 211 lpm (56 gpm) [5] 75 37,5 70 psi [4] NPSH 25 50 [3] [2] 40 psi 25 NPSH requerido en pies PRESIÓN MÁXIMA DE ENTRADA DE AIRE........... 6,9 bar (100 psig) Presión de salida - PSI [Bar] [6] 12,5 [1] DESPLAZAMIENTO / CICLO (A 100 PSIG)................. 0,83 l (0,22 gal) TAMAÑO MÁXIMO DE PARTÍCULA............................ 4,8 mm (3/16") [0] 0 0 [0] 10 [45] 20 [90] 30 [135] 40 Velocidad de flujo - GPM [LPM] 50 [180] 0 60 [225] Oficinas corporativas de Tuthill 8825 Aviation Drive | Fort Wayne, Indiana 46809 P (800) 634-2695 | (260) 747-7524 F (800) 866-4861 www.sotera.com/aod SSAODFlyer-0313-Rev 0 PUMP TECHNICAL DATA PUMP TYPE............................................................................................. Non-Metallic Air-Operated Double Diaphragm CONSTRUCTION MATERIALS ...........................................................................................See Model Description Charts MAXIMUM AIR INLET PRESSURE .........................................................................................................100 psig (6.9 bar) MAXIMUM MATERIAL INLET PRESSURE ..............................................................................................10 psig (.069 bar) MAXIMUM OUTLET PRESSURE .............................................................................................................100 psig (6.9 bar) AIR CONSUMPTION (@ 40P.S.I) ............................................................................................. 0.65 cfm / gallon (approx.) MAXIMUM FLOW RATE (FLOODED INLET)....................................................................................17.5 gpm (66.241 lpm) DISPLACEMENT / CYCLE @ 100P.S.I.G. ...............................................................................................0.036 gal (0.14 lit) MAXIMUM PARTICLE SIZE .................................................................................................................. 3/32” dia (2.4 mm) MAXIMUM TEMPERATURE LIMITS (DIAPHRAGM / BALL / SEAT MATERIAL) Acetal ...................................................10° to 180° F (-12° to 82° C) Hytrel® ................................................-20° to 150° F (-29° to 66° C) PVDF.....................................................10° to 200° F (-12° to 93° C) Polypropylene..........................................35° to 175° F (2° to 79° C) Santoprene® ....................................-40° to 225° F (-40° to 107° C) Teflon® PTFE .......................................... 0° to 225° F (4° to 107° C) CARTON DIMENSIONAL DATA ................................................................................ 11-3/4"(H) x 14-1/4" (W) x 9-1/8" (D) NOISE LEVEL ................................................................................................................... 75.0 db (A) (@ 70 psi, 60 cpm)* SP100-05X-XX-XXX 4 100 6 8 10 S.C.F.M. 50 100 psi [5] 75 37.5 70 psi [4] NPSH 25 50 [3] 40 psi [2] 25 12.5 [1] 0 [0] 0 0 [0] 2 4 [10] 6 [20] 8 [30] 10 12 [40] 14 [50] Flow Rate - GPM [LPM] 16 [60] 18 [70] 20 NPSH Required in Feet Outlet Pressure - PSI [BAR] [6] ACCESSORIES & PACKAGES Complete your pump package with our easy to use accessories — all the parts you need to quickly and efficiently dispense almost any chemical. We offer drum dollies, tote plate assemblies, mounting plates, stainless steel automatic nozzles, and a variety of hoses for our rotary vane pumps, diaphragm pumps, and hand pumps. SS415XB731PG • Discharge hoses • Bung adaptors • Telescoping suction tubes • Shut-off valve • Non drip nozzle • 2" Camlok ADDITIONAL CONFIGURATIONS Sotera offers complete packages or accessories. For more information, consult our product specific catalog CHEMICAL DRUM PUMPS These economical, easy to use pumps are perfect for barrels, drums, kegs, and small volume returnables and storage tanks. They are constructed out of polypropylene with fluorocarbon seals, equipped with anti drip nozzle, telescopic suction pipe for drums up to 36”and 2” NPT connections. HAND-LEVER The hand lever piston pump is the economical way to safely transfer chemicals. Unique features make transfer easy and accurate, pumping approximately 11 fluid ounces with every stroke. AIR-OPERATED The air operated chemical transfer pump has been tested tough, enduring over a million cycles with ease and reliability. Unique features make transfer easy and accurate. An intergral air-pressure regulator valve is fitted for safe control of flow rate while the nozzle allows precise dispensing. • 12 gpm • 1:1 pumping ratio • 100 psi max • ¼" NPT air inlet www.sotera.com/aod SSAOD.5Overview-0512-Rev0 Tuthill Transfer Systems 8825 Aviation Drive | Fort Wayne, Indiana 46809 P (800) 634-2695 | (260) 747-7524 F (800) 866-4861 | (260) 747-3159