quotation for packaging equipment

Transcripción

PACKAGING MACHINES
QUOTATION FOR PACKAGING EQUIPMENT
UNILEVER BESTFOOD
CHILE
Att. Ing. Delvalhe
OFFER Nº V80000JF / 01
Sta. Perpetua de Mogoda 23/03/2010
I. PROJECT DEFINITION
Pol. Ind. Can Vinyalets, 4
(08130) Sta. Perpètua – Barcelona, Spain
Tel. +34.93.544.67.00 Fax. +34.93.574.11.36
[email protected]; www.volpak.com
A company of the
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PACKAGING MACHINES
UNILEVER BESTFOOD
OFFER Nº
V80000JF / 01
II. PACK TECHNICAL SPECIFICATIONS
PACKAGE N°1
Product:
Package type:
Pouch complements (Spout/Zipper/Straw), see Note
1 in case a complement is required.
Film material:
Pouch Format (see Note 1) :
Output (see Note 2) :
Producto de limpieza espumoso
Doypack
(To be determined)
(To be determined)
500 ml -- 130x269x72 mm
900 ml -- 165x260x72 mm
Productos espumosos:
500 ml: 40 sobres por minuto
Productos NO espumosos:
COMPONENT
Weight:
Volume:
Product contains corrosive components:
> 30.000 centipoids? (only for viscous products):
Product density maximum deviation (%)
(see Note 3):
Filling temperature:
Required filling accuracy:
N/A
(To be determined)
(To be determined)
N/A
N/A
N/A
(To be determined)
(To be determined)
IMPORTANT REMARKS:
The following remarks must be taken into consideration for the equipment guaranteed performance
terms and/or its delivery time.
(1) Formats and pouch complements (spout/zipper/straw) will have to be defined not later than 10 weeks
before the machine delivery date, so that the necessary parts can be manufactured. In case of delay in
providing this information, Volpak reserves its right to delay the delivery of the equipment.
(2) The machine “Output” (number of pouches per minute) will be confirmed once defined the product
characteristics, film materials, dosage, formats and production conditions.
We define “Output” as the maximum speed at which the machine can operate, based on the available
information concerning products, film components, formats, etc., and without considering the final production,
VOLPAK, S.A.U. Pol. Ind. Can Vinyalets, 4 (08130) Sta. Perpètua – Barcelona, Spain Tel. +34.93.544.67.00 Fax. +34.93.574.11.36 www.volpak.com
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PACKAGING MACHINES
UNILEVER BESTFOOD
OFFER Nº
V80000JF / 01
which will be also determined by stoppages due to reel changes, imperfections or variations in the film
material specifications, lack of product, etc.
All the elements that define the product (type and characteristics) and pouch (format and constituting
materials) listed in this item No II of the offer must be communicated to Volpak and agreed with the Purchase
Order and will be reconfirmed through the Order Confirmation.
In case of lack of definition of any of these parameters at the reception of the Purchase Order, and
particularly those referred to the type of product, dosing volumes, type of materials and formats, Volpak
reserves its right to accept them on a later stage and/or to redefine the equipment speed parameters
depending on its characteristics once they are finally defined.
(3) When volumetric dosing systems are used the customer shall specify the product density maximum
deviation if any. Volpak guarantees a filling accuracy equivalent to that specified in the technical description
of the dosing system plus the maximum density percentage deviation of the product to be dosed.
(4) The ambient conditions at the site where the equipment operates may affect its performance, in particular
the dosing accuracy. With the aim of correctly configuring the machine to the climatic conditions in which it
will operate, the customer must inform Volpak in the event that:
-
The machine operating temperature range may fall below 10 ºC or exceed 30 ºC.
The relative humidity can exceed 90% with condensation.
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PACKAGING MACHINES
UNILEVER BESTFOOD
OFFER Nº
V80000JF / 01
III. MACHINE TECHNICAL SPECIFICATIONS
Material used on mechanic parts:
Machine frame and covers are made of:
- Carbon steel with special paint (steel-it)
Rest of parts or external mechanisms of the filling station are made of
- Nickel coated carbon steel or Aluminium hard chromium
coating
Parts in contact with the product, when working with solid dry products
are made of:
- AISI-304
Parts in contact with the product, when working with liquid or paste
products are made of:
- AISI-316 L
Electrical data (*):
220, 380, 400 v / 50, 60 Hz / T.N.
To be confirmed
Machine colour:
Grey stainless steel appearance (steel-it)
Other colours on request
Noise level:
Below 70 dB
Special climatic conditions:
Room temperature
Mechanic components:
See Item VII
Electric and pneumatic components:
See Item VII
Exceptions on the standard components (*): Not applicable
Machine dimensions:
See separate machine layout
Pre-determined peripheral machine equipment not included in the offer that will affect the basic structure of
the machine and/or its standard synchronisation signals Not applicable
(*) The definition of these elements at the placement of the purchase order is required in order to start the
equipment design activities and, consequently, for the accomplishment of the guaranteed delivery time.
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PACKAGING MACHINES
UNILEVER BESTFOOD
OFFER Nº
V80000JF / 01
IV. PROPOSED EQUIPMENT. SUMMARY
DESCRIPCION
CODIGO CANT.
H00090
1
SP-170 L1F BASIC MACHINE
H01040
1
GUARDINGS FOR UNWINDER
H01080
1
CARRETILLA CARGA LATERAL BOBINAS
H01100
1
AUTOMATIC LUBRICATION THROUGH THE PLC
H01120
1
PRODUCTION COUNTER
H01130
1
OUTPUT COUNTER
H01140
1
HOURLY COUNTER
H01230
1
EJE PORTABOBINAS EXPANDIBLE
H02010
1
BOTTOM SEAL
H02020
1
EQUIPMENT FOR GUSSETED POUCHES
H02150
1
NO POUCH NO FILL DETECTOR
H02160
1
REEL EDGE ALIGNER
H02190
1
END OF REEL DETECTOR
H02200
1
DETECTOR EMPALME DE BOBINA
H02260
1
REFRIGERADOR DE AGUA PARA SOLDADORES
H02280
1
SERVO MOTOR AT UNWINDER
H02290
1
AUTOMATIC REGULATION OF GUSSET PUNCHERS
H07130
1
DOSIFICADOR INDUCTIVO ESTANDAR DUPLEX MIF-772
H07320
1
PRESURIZED HOPPER
H07410
1
MAGNETIC INDUCTIVE FLOW METER DUPLEX MIF-772
H07490
1
HOPPER LEVEL DETECTOR (ANALOGIC)
H09090
1
SET OF PARTS FOR ADDITIONAL STAND UP POUCH FORMAT
H11170
2
NOZZLE FOR FOAMY LIQUIDS, FOR MIF,MAS,DG DOSERS
E02
1
VÁLVULA PROPORCIONAL DE CARGA DE PRODUCTO
ELEMENTOS PARA CAMBIOS DE FORMATO RÁPIDO
H09150
1
CARRO FIJO CON PINZAS INCLUIDAS PARA FORMATO ADICIONAL
H09140
1
CARRO MOVIL CON PINZAS INCLUIDAS
PICO VERTEDOR (formato 300ml)
H09080
1
JUEGO DE SOLDADORES REFRIGERADORES
H02140
1
SOLDADURA VERTICAL CON FORMA
TOTAL (EURO)
DESCUENTO UNILEVER
DESCUENTO ESPECIAL UNILEVER
EMBALAJE
SP-170L1F
155.125
(Included)
4.852
(Included)
(Included)
(Included)
(Included)
2.127
(Included)
(Included)
(Included)
(Included)
(Included)
1.168
5.100
(Included)
(Included)
40.556
4.834
6.451
2.442
3.130
4.182
1.915
6.809
6.233
562
2.752
248.237
-24.824
-24.824
2.000
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PACKAGING MACHINES
UNILEVER BESTFOOD
OFFER Nº
V80000JF / 01
H09120
1
MEJORAS CATEGORÍA I
DESCUENTO ESPECIAL CATEGORÍA I
MEJORAS CATEGORÍA II
DESCUENTO ESPECIAL CATEGORÍA II
TRANSPORTE Y SEGURO
JUEGO DE RECAMBIOS PARA 1 AÑO
DESCUENTO ESPECIAL RECAMBIOS
EMPALME AUTOMÁTICO
DESCUENTO ESPECIAL DESBOBINADOR CONTINUO
ELEMENTOS TPM
TOTAL C.I.F. (EURO)
INSTALACION, PUESTA EN MARCHA Y FORMACIÓN
TOTAL FINAL (EURO)
8.553
-1.711
39.349
-7.870
5.474
7.289
-1.093
28.500
-7.125
16.770
288.725
14.717
303.442
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PACKAGING MACHINES
UNILEVER BESTFOOD
OFFER Nº
V80000JF / 01
V. PROPOSED EQUIPMENT. DETAILED
H00090
SP-170 L1F BASIC MACHINE
Horizontal pouch packaging machine, model SP-170 L1F, making pouches from a reel of thermo-sealing
material at constant heat, filling, closing and sealing them in optimal leak-proof conditions for storage,
distribution and later use. The main features of the machine are:
Pouch format (width x height):
Min:
Max:
Maximum content:
70x100x30
170x270x100
1000 cc
Reel dimensions:
Maximum width:
Maximum diameter:
Core diameter:
540mm.
500mm
150/152mm
Standard machine dim. (l. x depth x ht.): 4300 x 1200 x 1800.
These dimensions may vary depending on the final configuration of all equipment involved.
Following improvements are with no additional cost to Unilever:
ELEMENTOS CATEGORÍA I
PRECIO
€
Solicitudes especificas
Buscar solución o alternativa para evitar que los fuelles de carro móvil se rompan
Centralizar los puntos de engrase manual y reducirlo a un único punto de carga de aceite por la parte trasera FDA
Eje accionamiento mordazas que sea único y solidario a todas
Conexión de mangueras a realizar CIP sin desmontar la punta de la boquilla
Las rodilleras que se encuentran debajo de las torres deber tener engrase.
El presurizado tolva debe regularse electrónicamente
Para mover la maquina en intermitente deberán estar las protecciones cerradas
Los medidores de flujo del MIF actuales son poco precisos y tardan mucho en ponerse a régimen de trabajo, por lo que serán Bopp
& Reuther
Los cables de las protecciones deberán ir a borneras y además han de tener una alarma para cada una así en pantalla saber la
que está dando alarma
Incluido
Incluido
Incluido
Incluido
Incluido
Incluido
Incluido
Incluido
Incluido
ELEMENTOS CATEGORÍA II Y III
PRECIO
€
Preveer un relé para codificador laser, señales de PLC para accionamiento, alarmas, etc.
Dos entradas PLC para sensores bomba lobular alimentación producto
Incluido
Incluido
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PACKAGING MACHINES
UNILEVER BESTFOOD
OFFER Nº
V80000JF / 01
VIBRATION FREE FRAME AND MECHANISM: Very strong single unit type frame made of 4mm thick sheet
treated with long lasting corrosion proofing, designed to protect all moving parts inside.
The machine camshaft is split to provide easy access to the machine motor reducer.
FINISH: The frame and the unwinder sides are painted with the same process as that used in the naval
industry, sandblasting, two coats of Epoxy priming, one coat of hard seaworthy covering composed of: Resin
and hardener. The whole process is finished with a coat of “steel-it” (stainless steel like colour) or customer
requested colour paint.
Unwinder outside mechanisms, pouch forming and exterior mechanisms have been corrosion proofed with an
Nl-425 quality 20-micron Chemical Nickel lining against the equivalent of 10 years exposure to a sea
atmosphere conditions.
All parts that are in contact with the product are made of stainless steel AISI 304/316
MAINTENANCE AND AUTOMATIC LUBRICATION: Corner-less design ensures high level cleaning. The
machine is fitted with an automatic lubrication system to reduce the maintenance time to the minimum.
UNWINDING: The unwinder is desinged to ensure a smooth unwinding, to enable working with thin or difficult
materials even without jerking so that the film is in the best possible conditions for the pouch making process.
With the capability to maintain constant the operation conditions independently of the size of the reel avoiding
regulations and ensuring an optimum quality of the process.
The reel holder shaft is pneumatically extendible to provide for rapid reel fastening or removal.
It is equipped with an end-of-reel detector to stop the machine prior the reel is finished, simplifying the reel
changing by means of the film-splicing table.
A LF (low friction) forming triangle adjustable in height will fold the film to form the pouches.
To make stand up pouches, the unwinding unit has a gusset perforator, a forming triangle and a reel edgealigning device to ensure perfect alignment of pouch faces when the film has been folded.
GUSSET PERFORATOR: Designed to meet the need for accuracy, easy adjustment and long lasting. The
two perforators are independent and the punch and hole form a block unit. This provides rapid adjustment
during format changing, without having to access the inside of the machine or stop it running.
A blowing system removes cuttings with a turbine suction system and deposits them in a container.
EFFECTIVE REEL EDGE ALIGNMENT: The reel edge aligner serves to keep the film perfectly aligned at the
top ends. It is fitted just before the forming triangle to ensure direct immediate action even at every machine
cycle.
The friction rollers controlled by two optic fibre photocells lead the path of the film.
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PACKAGING MACHINES
UNILEVER BESTFOOD
OFFER Nº
V80000JF / 01
FORMING TRIANGLE: The unit with the forming triangle and the bottom-folding triangle serves to fold the
film into a “W” at a pre-set gusset height. The system is motor driven to adjust its position to the height of the
pouch and the gusset desired.
MOTOR DRIVEN SEALING JAWS: Directly driven mechanically off a cam, the jaws are independent and
each has a sealer with a temperature probe controlled from the touch screen.
The machine is fitted with a horizontal bottom sealer for the specific shape of the pouch. Each vertical seal is
made double with an iron sealer acting against one covered with silicone that adapts to the different thickness
of the gusset of the pouch.
There is also a cooling/ironing jaw to smooth the sealed area to achieve a perfect wrinkle free finish.
The whole unit is mounted on an independent mobile motor plate to absorb printing blurs by adjusting the
position of the jaws with the machine running without needing to open the protecting plates.
Pressure is adjusted independently for each sealer. Alignment and contact between sealers must not be
regulated even when the format is changed.
INSTANTANEOUS FILM DRIVE: The film drive is mechanical and linear and has a double fastening arm
holding the film throughout its height to prevent slipping.
The drawing correction with reference to the spot is done instantaneously in every cycle and with high
precision.
ADJUSTABLE CUTTERS: The double opening blades are mounted on a supporting shaft designed to
provide easy dismounting and assembly without the need of re-adjustment and resetting. The time required
for dismounting or assembly is shorter than one minute.
WALKING BEAM: Designed to protect its inside mechanism against product action.
Rapid anchoring points simplify maintenance, removal and assembly while ensuring perfect alignment and
readjusting.
There are two points / connections to facilitate lubrication without having to dismount the walking beam.
POSITIVE POUCH OPENING: This Volpak developed system guarantees pouch opening, irrespective of the
type of material or working conditions involved, by combining three different functions:
Positive pincer opening
Vacuum suction pads
Blow tubes.
Pouch bottom opening is achieved by mechanically driven suction pads travelling on a completely linear path.
They have a built-in detector controlling correct opening of the bottom and informing the filler.
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PACKAGING MACHINES
UNILEVER BESTFOOD
OFFER Nº
V80000JF / 01
NO POUCH NO FILL: When the pouch opening station detects that the pouch is not properly or sufficiently
open, it sends a signal to the filler to prevent filling and avoid product spillage and loss.
FILLING STATIONS: The SP-170 has three filling stations enabling the assembly of several fillers at the
same time for multiple-component products or, even, an added station to supply promotional coupons or
divide total filling to take full advantage of machine speed.
ADJUSTMENT STATIC POUCH STRETCHING: Pouch stretching is applied equally to both sides of the
pouches in linear direction. The upper part of the pouch is delivered to the top seal station completely flat for
a wrinkle free sealing.
ACCESSIBLE TOP SEALING: This includes one independent mechanical cam-driven top jaws and a cooling
jaw, where each jaw has a temperature probe adjustable from the touch screen.
Thanks to our new swinging system, orders can be given through the touch screen for the jaw to rise and the
sealing bars open so that they are perfectly accessible.
MACHINE POUCH OUTLET: Machine outlet is achieved through a motor driven belt in line with the machine
so that pouches come out in standing up position.
At the same time, a ramp placed at the packaging machine outlet acts as a reject ramp.
ELECTRICAL DATA: The machine is governed by a PLC Omron model CJ1M controlling all the electric parts
of the machine except the emergency stops and protecting devices, as these use a separate electric circuit
for safety reasons.
Human Machine Interaction (HMI) is achieved through a data terminal with a 6” colour touch screen.
There is also the possibility of modem connection to enable Volpak electrical after sale service.
H01040
GUARDINGS FOR UNWINDER
Perspex guardings to protect the unwinder area against the dust in the room where the machine is installed
and also against the product packaged.
The rear guards are fix and the front and lateral open giving access to the necessary places. They equip the
safety micro-switches to stop the machine when opening.
On most of the SP models the reel and the film splicing table remain uncovered in order to better facilitate the
access.
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PACKAGING MACHINES
UNILEVER BESTFOOD
OFFER Nº
V80000JF / 01
H01100
AUTOMATIC LUBRICATION THROUGH
THE PLC
This unit enables the machine to be lubricated automatically and as programmed and controlled by a PLC
through the machine lubrication circuit.
H01120
PRODUCTION COUNTER
To controls the number of pouches produced. It can be reset to zero.
H01130
OUTPUT COUNTER
Speedometer controlling machine speed in cycles per minute.
H01140
HOURLY COUNTER
To control machine working time with the possibility of resetting to zero.
Necessary to control times between lubrications or preventive machine maintenance.
H02010
BOTTOM SEAL
To seal the bottom of the pouches (4th seal).
As the machine folds the film in U or W shape, this seal is considered as a complement to achieve better
definition in the case of flat or gusseted pouches.
H02020
EQUIPMENT FOR GUSSETED POUCHES
- 11 -
PACKAGING MACHINES
UNILEVER BESTFOOD
OFFER Nº
V80000JF / 01
A system including a small folding triangle to help folding the film in W shape, and guides to make the fold of
the gusset of the pouch.
The pouch opening station is also equipped with suction cups to open the gusset.
The main purpose of this gusset is to increase pouch capacity within the same format.
H02150
NO POUCH NO FILL DETECTOR
This is a security device to avoid fill discharge in case there is no pouch available at the filling station or
pouch available is not properly open to receive product in optimal conditions.
H02160
REEL EDGE ALIGNER
To align the top edges of the film once it is folded in order to avoid overlapping of the two faces of the film.
Two photocells detect material shift tendencies while the film it is still unwound and flat. A servomotor
corrects the position of the aligner forcing the film to the other side until the necessary balance is achieved.
This system provides constant automatic correction while the machine is working.
H02190
END OF REEL DETECTOR
Proximity photocell detecting reel running out and stopping the machine automatically to enable reel
replacement.
H02280
SERVO MOTOR AT UNWINDER
Servo motor placed at the unwinder actioning the roller prior the forming triangle.
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PACKAGING MACHINES
UNILEVER BESTFOOD
OFFER Nº
V80000JF / 01
The motor synchronized with the main machine drive and through the said roller, feeds of material the pouch
forming section, maintaining always the same tension in the film and so guaranteeing that the pouch is
sealed in the best conditions.
When it applies, with he help of a photocell eye, the servo positions the material in the different stations of the
unwinder to enable a precise piercing with the gusset perforators, a precise printing with a thermo printer, etc.
H02290
AUTOMATIC REGULATION OF GUSSET
PUNCHERS
Photocell system placed next to the gusset perforators, that through the spot marks printed on the film
material, detects the position of the film and corrects it, at every cycle, to guarantee that the perforators pierce
exactly in the right place.
H07130
MAGNETIC INDUCTIVE FLOW METER
TRIPLEX MIF-772
Specific filler for liquid or paste products at temperatures from 10º C to 98º C and up to 30.000 cps viscosity.
Filling doses are controlled by a MIF (Magnetic Inductive Flowmeter) using induced current under a magnetic
field, appropriate to products with a minimum conductivity of 1 micro Siemens per cm2.
Filling accuracy with water is +/- 1 % and with other products it will depend directly on the amount of air they
contain.
The unit is made up of an intermediate 85 litre capacity accumulation hopper at the top of the filler made of
AISI-316L stainless steel to provide better resistance to corrosion and meet required health standards. There
is a brightly polished finish inside to minimise product adherence and facilitate cleaning.
It is built to allow for including an optional pressure system up to 3 bar so that paste products can be filled
under internal pressure.
On request, an inspection window can be installed to control product level inside the hopper by sight.
All the seals in the hopper are made of non-porous texture expanded Teflon as approved by the FDA.
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PACKAGING MACHINES
UNILEVER BESTFOOD
OFFER Nº
V80000JF / 01
The system is protected against product overfeeding by and On-Off inlet valve made of AISI-316L stainless
steel with a service pressure of 6 bar and DN 50 or 2” calibre meeting the most usual product conditions
required for industrial plant.
Filling accuracy permitting, this valve can be used for maximum level hopper filling control. But if maximum
accuracy is required, as option there is a maximum hopper level control signal that can be transmitted
unprepared or through PID algorithms to the product supply regulator.
At hopper outlet before manifold, the filler incorporates a manual throttle valve to cut off product supply for
any maintenance tasks arising. This valve is made AISI-316L stainless steel.
The pipes or connections including the manifold ensure its laminar flow, which prevents the formation of
cavities and possible impairing of filler accuracy. They are made of AISI-316 L stainless steel.
Piping joints and accessories used have rounded threads to prevent residue accumulating there.
The Flow Meter is directly connected to the PLC and it is programmed through the touch screen.
The Filler control system pilots, from the packaging machine itself, all measuring or driving parts related to the
filler, although interface configurations can be established with product and cleaning liquid (CIP) supply
systems depending on the peculiarities of each installation.
In fillers with more than one nozzle, filling control is established in each channel individually so that accuracy
is ensured in each filler unit.
There are two different dimensions for Flow Meters depending on the inside passage diameter:
DN-15 , 15 mm.
DN-25 , 25 mm.
The Flow Meter is easy to clean and withstands the products and cleaning processes normally used. The
connections from the outlet to the filler nozzles are flexible.
The filler nozzle works with a pneumatic close and is piloted by the Flow Meter. It is made of AISI-316L
stainless steel and Econol, which are chemically inert materials preventing problems associated with erosion
arising from dissolved crystal solids like sugar, salt or carbonate.
The filler nozzle chamber, through which the product flows, was designed to avoid sharp corners and the
closing peg is one-piece so that it has no joints. This makes cleaning easy and minimises times spent on
maintenance and product changes. The seals are made of foodstuff grade silicone.
The whole filler is prepared for CIP (Cleaning in place) incorporation so that cleaning is either fully or partially
automatic.
(CIP) cleaning times for each of the various filler areas or circuits are totally individually programmable.
- 14 -
PACKAGING MACHINES
UNILEVER BESTFOOD
OFFER Nº
V80000JF / 01
H07320
PRESURIZED HOPPER
Equipping the hopper with an air pressure system to enable filling pasty products. The hopper will work at an
internal pressure of 3 bar enabling the viscous product to flow through the filler.
The hopper is built to withstand pressures up to 6 bar.
H07410
AUTOMATIC CIP FOR TRIPLEX MIF-772
OR MAS-762 FILLER
An automatic device to clean the inside of the hopper and remaining filler pipes. It is monitored from the
machine control board.
Composed of two spherical sprinklers (spray balls) each acting over an 360º area flat and another 360º
swivel motion so that they sprinkle in all directions to ensure complete cleaning.
The spherical sprinklers are made of AISI-316L stainless steel to prevent possible incompatibility arising with
the basic acid products normally used in industry.
Designed to concentrate on a single inlet connected to the two sprinklers and the product inlet. The cleaning
product is distributed through a 3-way valve to the two sprinklers to clean the hopper and product inlet.
The 3-way valve is made of AISI-316L stainless steel, works at pressures up to 6 bar and withstands the
cleaning processes normally used in industry.
It works with a minimum flow of 2,5 m3/hour at 0,7 bar pressure and reaches maximum cleaning efficiency in
minimum time with a 5 m3/hour flow at 2 bar pressure.
The hopper and the piping are cleaned in two distinct alternating phases. The first of these floods the hopper
at high pressure so that the cleaning passes through the piping at a high speed; the second, with the hopper
empty, uses the sprinklers to clean the inside of the hopper.
An emptying hose is connected to the nozzle simply by clamping it on to provide a flow able to wash away
remaining product.
As appropriate, the various hose pipes are connected to a collector with a single outlet to a general drain
pipe.
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PACKAGING MACHINES
UNILEVER BESTFOOD
OFFER Nº
V80000JF / 01
The general drain pipe is connected to a draining pump, or to return system to send the cleaning product
back to the hopper.
H07490
HOPPER LEVEL DETECTOR (ANALOGIC)
It detects the level of the product in the filling hopper and controls the automatic feeding system (in case it
exists) to keep the product at a suitable level in the hopper. A regular level in the hopper favours filler
accuracy.
The detector works on the principle of product mass proximity with a 4 to 20 mA signal.
Inside hopper level control can be transmitted, either unprepared or through PID algorithms, to a product feed
regulator to ensure smooth arrangement of the level in the hopper.
Its signal triggers the appropriate alarms when faulty situations are detected.
The parts of the probe that are in direct contact with the product are made of AISI-316L stainless steel with a
polished electrolytic finish ensuring roughness under 0,8 µ as required by the UNE EN 1672-2 standard
demanded in the foodstuff industry, which guarantees the lack of cracks that would produce culture areas for
bacteriologic organisms, mildew and the like and might be able to resist the cleaning process.
H09090
SET OF PARTS FOR ADDITIONAL
STAND UP POUCH FORMAT
Parts for a supplementary format of the packaging machine for Stand-up pouches made up of:
A set of bottom sealers complete up to connector.
A set of cooling bars.
A forming triangle supplement.
H09120
SET OFSPARE PARTS FOR 1 YEAR
A set of spare parts sufficient for 1 year, or 2000 working hours, with a packaging machine, including those
parts liable to wear or possible breaking.
The set varies according to the final machine equipment.
H11170
NOZZLE FOR FOAMY LIQUIDS, FOR
MIF,MAS,DG DOSERS
- 16 -
PACKAGING MACHINES
UNILEVER BESTFOOD
OFFER Nº
V80000JF / 01
ELEMENTOS TPM
CODIGO CANT.
DESCRIPCION
H01050E
1
TAPAS INFERIORES Y SUPERIORES TRANSPARENTES CON LUZ
H01260
1
SUPLEMENTO PROTECCIONES POLICARBONATO
H01270
1
SEMAFORO ALARMA
722.E03
1
SOPORTE Y FIJACIÓN COBERTURA TOLVA CON SISTEMA DE
SEGURIDAD BLOQUEO MÁQUINA
722.E06
1
DISPOSITIVO GENERAL PARA CORTE DE ENERGÍA Y AIRE, AMBOS
TAMBIÉN CON LOCK-OUT
722.E07
1
BOTONES DE PARADA DE EMERGENCIA EN PUNTOS
ESTRATÉGICOS Y DE FÁCIL ACCESO (INCLUYENDO PARTE
TRASERA DE MÁQUINA)
722.E08
1
LOS MEDIDORES DE PRESIÓN DEL SISTEMA QUE MIDE LAS
VARIABLES DE OPERACIÓN DE LOS SISTEMAS DE DOSIFICACIÓN
INCORPORAN UNA MARCA DE MÍNIMO Y MÁXIMO DENTRO DE LA
ESCALA.
722.E09
1
LAS TUBERÍAS Y ACCESORIOS EN ACERO INOXIDABLE Y AIRE
ROTULADOS CON FLECHAS QUE PERMITAN DETERMINAR EL
FLUJO DE DIRECCIÓN. NEUMÁTICA CODIFICADA POR COLORES PARA
PRECIO €
3.209
5.090
358
2.696
843
1.124
3.450
SU IDENTIFICACIÓN
TOTAL FINAL (EURO)
16.770
- 17 -
PACKAGING MACHINES
UNILEVER BESTFOOD
OFFER Nº
V80000JF / 01
VI. OPTIONAL EQUIPMENT
H01080
H01230
H02200
REEL ELEVATOR (REAR LOAD)
Units: 1
4.852
Units: 1
2.127
EXPANDABLE REEL SUPPORT
REEL SPLICE DETECTOR
Photo-chromatic photocell detecting any splicing joints in the reel.
When these splices are detected, through a position record calculation, the machine prevents filling of the
particular pouch, as well as the one before and that following, and then rejects all three at the outlet.
Units: 1
1.168
- 18 -
PACKAGING MACHINES
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VII.
LIST OF STANDARD COMPONENTS USED IN VOLPAK MACHINES.
STANDARD MECHANICAL COMPONENTS
LINEAR FEEDERS
MECHANICAL COUPLINGS
ABSORBER
KNEECAP
CHAINS
FRICTION BEARINGS
FLOW METERS
HFFS (*) , VFFS
HFFS (SL)
SKF (HFFS)/ R+K ROSE (VFFS)
N/A
EPIDOR / SKF
N/A
EPIDOR
N/A
SKF
SKF, INA
GRAUPE
REGINA
INA / IGUS
INA
YOKOGAWA
N/A
R+K ROSE
N/A
CONNECTIONS
NOCADO
N/A
PNEUMATICAL SHAFTS
SVECOM
N/A
MOTORIZED COLUMNS
ELEMENTS OF REGULATION AND ACCESS
CLUTCHES & BRAKES
LINEAR GUIDES
ELESA / PEDRO PERE
N/A
LENZE
EIDE / KEB
FRANKE / INA
N/A
INA
N/A
JOINTS & SEALS
EPIDOR / LIDERING / NOCADO
EPIDOR
MOTOREDUCERS
PUJOL MUNTALA / LENZE / MINIMOTOR
PUJOL MUNTALA /
BONFIGLIOLI
SCREWS
MOTORS
REDUCERS
WATER CHILLERS
SIEMENS / LENZE
PUJOL MUNTALA / LENZE
SIEMENS
PUJOL MUNTALA /
BONFIGLIOLI
NOVAIR
N/A
INA
INA
BEARINGS
INA / SKF
INA / FAG
INTERMITENT ROTATION UNIT
GOIZPER
N/A
SEALS
DOSING VALVES
BARDIANI / ALFA LAVAL
N/A
SHAKERS
URBAR (HFFS) / OLI (VFFS)
KENDRION
(*) EXCEPT FOR SL MODELS
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PACKAGING MACHINES
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STANDARD PNEUMATICAL COMPONENTS
HFFS (*) , VFFS
HFFS (SL)
6 bar
6 bar
GENERAL PNEUMATIC STANDARD MATERIAL
FESTO
FESTO
ELECTROVALVES (MODULAR GROUPS)
FESTO
FESTO
ELECTROVALVES (SINGLES)
FESTO
FESTO
FILTER & REGULATOR UNITS (LFR)
FESTO
FESTO
CYLINDERS IN GENERAL
FESTO
FESTO
MANIFOLDS
FESTO
FESTO
TUBING
FESTO
FESTO
FILTERS
FESTO
FESTO
FITTINGS
FESTO
FESTO
ACCUMULATORS
FESTO
N/A
NON-RETURN VALVES
FESTO
FESTO
QUICK EXHAUST VALVES
FESTO
FESTO
FLOW CONTROL REGULATORS
FESTO
FESTO
PRESSURE REGULATORS
FESTO
FESTO
REXROTH (Models SP, SM)
N/A
GENERAL PRESSURIZED AIR VALUE
REEL BRAKE PRESSURE CONTROL
BOTTOM PERFORATORS
FESTO
N/A
PRESSURE GAUGES
FESTO
FESTO
PRESSURE CONTROLLERS
FESTO
FESTO
FILM DIE CUT (PNEUMATIC)
FESTO
FESTO
SMC
N/A
HOPPERS PRESSURIZATION (FULL EQUIP)
LIQUIDS & FOAM VACUUM (venturi)
GENERAL SUCTION CUPS VACUUM (venturis)
SUCTION CUPS VACUUM ELECTROVALVE (venturis)
SUCTION CUPS VACUUM FILTER
SUCTION CUPS
VACUUM SWITCHES
SMC
N/A
PIAB, SMC (Model SM)
AR
FESTO, MAC (Model SM)
AR
PIAB, SMC (Model SM)
IMINORGEN
AR, PIAB
FESTO, SMC (Suction cups
vacuum for model SM)
FESTO
KEYENCE
POWDER SUCTION
CFM
CFM
CUT OFF SUCTION (BY MEANS OF EXTRACTOR FAN)
S&P
N/A
RIETSCHLE, BUSCH
BECKER
VACUUM PUMPS IN GENERAL
(*) EXCEPT FOR SL MODELS
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PACKAGING MACHINES
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OFFER Nº
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STANDARD ELECTRIC COMPONENTS
HFFS - VFFS (*)
V-250 / 400
HFFS (SL)
OMRON
OMRON
CARLO GAVAZZI
RITTAL
RITTAL
HIMEL (SHNEIDER)
MERLIN GERIN (SCHNEIDER)
MERLIN GERIN (SCHNEIDER)
MERLIN GERIN
AUXILIARY RELAYS
BOXES & CABINETS
CIRCUIT BRAKES
LENZE
LENZE
EIDE
HARTING
HARTING
ILME
COUNTERS
OMRON by preset, HENGSTLER for totalizer
N/A
N/A
ENCODERS
TELEMECANIQUE (SHNEIDER)
N/A
HENGSTLER
OMRON
LENZE
OMRON
VEGA
VEGA
ENDRESS + HAUSSER
VEGA
VEGA
CARLOS GAVAZZI
TELEMECANIQUE (SCHNEIDER)
N/A
ALLEN BRADLEY (ROCKWELL)
ALLEN BRADLEY (ROCKWELL)
SIEMENS
MOELLER
MOELLER
ALLEN BRADLEY
WESTERMO
LENZE
WESTERMO
CLUTCH-BRAKES
CONNECTORS
FREQUENCY INVERTERS
LEVEL DETECTORS
(LIQUIDS)
LEVEL DETECTORS
(SOLIDS)
LIMIT SWITCHES
LOCAL MOTOR SWITCH
MAIN SWITCH
MODEM
OMRON
LENZE
OMRON
SICK in general, DATASENSOR for film
correction
SICK in general, DATASENSOR for
film correction
DATASENSOR
FESTO
FESTO
FESTO
OMRON
INCLUS A SERVO DRIVER
OMRON
MOTORS BRUSHLESS
PHOTOCELLS
PRESSURE SWITCH
PROG.LOGIC CONTROL
(PLC)
PROXIMITY SWITCHES
OMRON
OMRON
CARLOS GAVAZZI
PUSH BUTTONS 22mm
SIEMENS
SAFETY RELAYS
SAFETY SWITCHES
TELEMECANIQUE
TELEMECANIQUE
CARLOS GAVAZZI
SCHMERSAL
OMRON
LENZE
OMRON
SIEMENS
OMRON, NAIS
OMRON, NAIS, CARLO GAVAZZI
OMRON, CARLOS
GAVAZZI
OMRON
Included servo Drive (Constant),
ROPEX (Impulse)
N/A
WAGO
PHOENIX CONTACT , WAGO
PHOENIX CONTACT
PROFACE (DIGITAL)
VIPA
OMRON
SERVO DRIVES
STARTER CONTACTORS
STATIC RELAYS
TEMPERATURE
REGULATORS
TERMINAL BLOCKS
TOUCH SCREENS
FESTO, SMC
FESTO, SMC
KEYENCE
WIRE CABLE MARKERS
PHOENIX CONTACT negro sobre blanco
(black over white)
PHOENIX CONTACT negro sobre
blanco (black over white)
GRAFOPLAST negro sobre
blanco (black over white)
CONTROL VOLTAGE I/O
24Vcc
24Vcc
24Vcc
PNP
PNP
PNP
EN 60 617-2 until EN 60 617-12
EN 60 617-2 until EN 60 617-12
EN 60 617-2 until EN 60
617-12
NOIR 600/1kV
NOIR 600/1kV
NOIR 600/1Kv
ROUGE (RED) 300/500V
ROUGE (RED) 300/500V
N/A
BLEU 300/500V
BLEU 300/500V
BLEU 300/500V
JAUNE/VERT (YELLOW/GREEN)
JAUNE/VERT (YELLOW/GREEN)
JAUNE/VERT
(YELLOW/GREEN)
VACUUM SWITCH
LOGICIAL TYPE
DRAWING NORMS
POWER WIRING
220V CA
CONTROL 24V DC
GROUND
(*) EXCEPT FOR SL, V-250, V-400 MODELS
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OFFER Nº
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VIII. REMARKS
EFICIENCIA:
96% de eficiencia según condiciones adjuntas.
Suministro constante de producto dando garantías de continuidad en la producción.
Calidad estable en el film.
Tiempo de cambio de bobina no entra en consideración
Important features:
Change over time (In minuts)
Con el mismo ancho
De otra forma
15
240
- 22 -
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VIII. NOTAS
MEJORAS PROPUESTAS MOM 09.09.09
1) ZOA DESBOBIADOR
1.1 En caso de instalación de codificador por láser:
- La activación del mismo se realizará a través del relé de seguridad, siempre por hardware,
no por PLC.
- PLC a dar señal para codificación láser.
- Comandar segunda señal que evite la codificación en caso de máquina parada.
1.3 Volpak a proveer los elementos necesarios que permitan la regulación de las fotocélulas de los
alineadores de banda sin necesidad de abrir las protecciones.
1.4 Análogamente para con el triángulo formador.
1.5 Device net desbobinador, a ser protegido por cabina transparente, con puerta practicable.
- 23 -
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2) ZOA DE FORMACIÓ DE SOBRE
2.1 Cambiar especificación ficha, de Hartig a Weidmüller. Cliente informa que es compatible
excepto por tornillos de fijación. (Métrica 20)
2.2 Mejorar resistencia a la manipulación de la manguera siliconada de conducción eléctrica en
soldadores (todos), especialmente a la altura del conector con la mordaza; inclusive para con los
flexibles mayados. Volpak a reforzar el flexible y mejorar la terminación de conexión (ejemplo, la
manguera de los dosificadores). Unilever a enviar documentación de solución implementada en
planta.
2.3 Conducciones eléctricas y pneumáticas, a canalizar, evitando:
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3) ZOA DOSIFICACIÓ
3.1 Sistema de llenado con control inductivo y dosificador MIF-772:
- 500 ml -> llenado en simplex, con dos descargas de producto por sobre
- 900 ml -> llenado en simplex, con dos descargas de producto por sobre
3.2 Control de presurización de tolva a ser comandado mediante HMI.
3.3 Incidencia: ante caída de tensión o presurizado, la boquilla permanece abierta, con lo que se
puede vaciar el tanque. Volpak a incluir válvula de paso, de dos vías, tras tanque, previo
distribuidor, comunicada con PLC y que habilite alarma por HMI. Esta válvula, de posición natural
cerrada, permitirá el cierre automático, por resorte, en caso de falla neumática y/o eléctrica.
3.4 Punto de mejora: los 4 fuelles de las patas de los carros, protegiendo las articulaciones, son
débiles y de fácil quebrar.
3.5 Hay 18 puntos de lubricación manual recomendados por Unilever en la zona de accionamiento
de carros. Evaluar:
-
Ampliar la capacidad de la bomba de lubricación actual
Reunir y centralizar todos los puntos de engrase manual para posibilitar accionamiento realizado
por operario (no automático y accionado por la parte trasera) y reducirlo a un único punto de carga
de aceite FDA
4) FORMATO
4.1 Formato 1: 500 ml, por confirmar
4.2 Formato 2: 900 ml, por confirmar
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4.3 Común a ambos:
-
Colocar topes que limiten la movilidad de los perforadores de fondo, y así nos permitan un
cambio de formato rápido y sin errores.
5) SEGURIDAD
5.1 Switches de puerta: interruptores de seguridad, los Telemecanique magnéticos
5.2 Cuchillas:
- Seguridad: no permitir que la cuchilla haga su ciclo en cualquier tipo de parada, incluyendo
emergencia.
- El sistema creado en la anterior Volpak realiza su función trabajando en función normal,
pero no en parada de emergencia.
5.3 Disponer la serie de seguridad dentro de caja de bornes en lugar del micro. Añadir indicación
en panel con información de la puerta en particular que esté abierta.
5.4 Volpak a disponer que el jog sólo funcione con las puertas cerradas.
5.5 Cambio de formato:
- Por pantalla táctil, posicionar en la parte de ciclo preseleccionado bajo nombre: “Cambio
de referencia – Posición 1” y “Cambio de referencia – Posición 2”.
- Debiera tener dos partes, dos pasos.
5.6 Puertas internas de parte mecánica y eléctrica son demasiado grandes. Mejorar manejabilidad.
Unilever propone sustituir tapas por policarbonato por la mejora en el peso y por la transparencia.
En este caso debieran incluir micros de seguridad de puerta.
6) OTROS
6.1 Repuestos recomendados para 1 año: Volpak a dar listado para proceso interactivo de
definición de componentes.
6.2 Unilever a enviar 50 litros de cada tipo de producto a dosificar
6.3 Incidencia para comprobar durante FAT y SAT: tras realizar cambio de volumen en
dosificación, el sistema inductivo, Yokogawa, tarda bastante tiempo en reaccionar y acomodarse,
con lo que tienen un gap de unos 300 a 400 sobres con grandes errores de dosificación. Ante ello
se instalará medidores Bopp & Reuther.
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MEJORAS REALIZADAS EN MÁQUINA VOLPAK II DE TORTUGUITAS
#
Situavcion Observada
PROPUESTA DE MEJORA
El producto de la tolva se
puede derramar a través de
los picos, cuando se corta la
energía (por ejemplo una
parada de emergencia).
Instalar válvula de dos vías
post tolva y previo
distribuidor, de posición
natural cerrada y
comunicación con PLC para
emitir alarma en caso de
operación en posición
cerrada.
Se realizo la
prueba y
efectivamente se
puede derramar
producto. Volpak
estudiará la
solución
Colocar Manometro para
conocer las variaciones de
presion de trabajo e indicar
cual es la maxima presion
de utilizacion.
Pequeñas
variaciones
generan grandes
desvios en el peso.
Se instalará un
Manometro o se
incluirá una
manometro
analogico con
información a la
pantalla y graficos.
4
La presión de tolva no se la
visualiza en ningún lado.
5
9
10
11
Seguridad de la máquina,
No es confiable ya que en
cualquier momento alguien
puede dar marcha a la
maquina sin saber que se
esta trabajando en la parte
trasera y en la parte
posterior se puede operar
con el pulsador manual sin
ver si alguien esta en
peligro en el frente de la
máquina.
Procedimiento detallado
paso a paso sobre el
cambio de formato, plano
neumatico, lubricación, no
esta la informacion en el
manual
Colocar una llave eléctrica
(sustituyendo la de tablero)
que permita inhibir el
manejo de la pantalla del
adelante
Tablero neumatico de dificil
acceso
Girar el tablero neumatico
180 °
Colocar estos datos en el
manual según parametros
relevados por el tecnico a
cargo del FAT (Agustin
Garcia)
FOTO
OBSERVACIONES RESPONSABLES
Tiene
sobrecoste?
Volpak
INCLUIDO
EN
RESUMEN
PÁGINA 33
Volpak
INCLUIDO
EN
RESUMEN
PÁGINA 33
Volpak
INCLUIDO
EN
RESUMEN
PÁGINA 33
Volpak
NO
Volpak o unilever
NO
Se entregará la
información
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Las barras de transporte
tienen un área grande de
contacto con el Doy pack y
quita volumen en el mismo.
Reducir el área al mínimo,
fresando la superficie de la
misma
13
No hay protección para
trabajar en la parte trasera
Colocar una parada de
emergencia para poder
inhibir la operación desde la
parte delantera
15
Acceder a los parametros
criticos en el softwear
Señalización Puertas
Inferiores delanteras y
Puertas traseras (Riesgo
Eléctrico)
Señalización Puertas Arriba
(No tocar con maquina en
movimiento)
volpak
NO
volpak
NO
Se instalarán
Capacitar al operador
electrico en dicha tarea.
Carrera de picos,
presiones, flujos, etc.
volpak
16
Reposicionar teclas en la
pantalla para colocar
password al panel de
operación
Colocar las pasword
correspondiente para
Se está
reprogramando
18
19
NO
Se instalará
14
No hay señalizacion de los
riesgos residuales ( tensión,
temperatura, corte, etc)
Volpak o unilever
No existe información en
Incluir en la logica de fallas
pantalla cuando falla el
esta informacion
codificador.
En caso de instalación de
codificador por láser, la
activación del mismo se
realizará a través del relé de
seguridad, siempre por
hardware, no por PLC.
Volpak
NO
VOLPAK
NO
Se realizará
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20
Se observa que en la
pantalla ppal, no es posible
realizar cambios de
referencias en el menu
base.
incluir selección de
pantalla de cambio de
referencia en pantalla
principal
25
Crear carros de cambio de
formato para la maquina
según las medidas
relevadas
Realizarlos pensando
en el sector en que se
cambian las piezas,
incluyendo marcado
por láser para las
cotas dimensionales
26
27
30
Se enviará el final
una vez terminada
la programación,
durante el
commissioning
Enviar el programa del PLC
en CD
Los cambios de formatos no
están identificados con
colores
Cambio de Formato de
carros (cuaqluier formato).
Para realizar esta
operación, se inicia
cambiando el carro abierto,
y luego poner en
movimiento la máquina para
lograr abrir el que esta
cerrado y asi poder reaizar
el cambio del mismo.
Esto tiene los siguientes
riesgos:
1- de SEGURIDAD
inherente a la operacion de
la máquina haciendose
actividades manuales.
2- Posibilidad de roper las
tijeras por encontrarse un
carro entre las mismas, ya
que esta suelto.
Se realiará
Realizar la identificacion
con color según la siguiente
inscripción (Letras en
laser):
- F500 - Punto de
visualizacion color Amarillo
- F900 - Idem Verde
1- Programar en la patalla
la operación de Cambio de
formato que obligue a:
- abrir los dos carros al
mismo tiempo para su
cambio (en la leva que
trasmite el movimiento
hacia el carro, reemplazar
la varilla por un piston
neumático que desarrolle
carrera abriendo el carro
que quedó cerrado).
- en la leva que
transmitemovimiento a las
tijeras, diseñar un sistema
con cilindro neumático que
asegure tijera abierta).
2- Esta última modificación
conectarlatambien a la linea
de emergencia.
Siguiendo las
instrucciones
normales de
cambio de formato,
las tijeras
apretaron uno de
los carros durante
la operción de
cambio de formato
de .500 q 120 ml
Volpak
NO
Unilever
N/A
Volpak
NO
Volpak
NO
Volpak
INCLUIDO
EN
RESUMEN
PÁGINA 33
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El cable de salida del
mando manual se corta
luego del prensacable
32
34
Solicitar datos de potencia
instalada en diagramas
electricos
Solicitar que los parametros
de fabrica sean los ultimos
cargados por el técnico una
vez puesta en marcha en
planta
35
Colocar un acople luego del
prensacable a 45 °
El corte del cable
en este sector
ocurrió en la Duplo
acual instalada en
Tortuguitas
Volpak
NO
Volpak
NO
Volpak
NO
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ELEMENTOS CATEGORÍA I
PRECIO
€
Rediseñar para impedir que posibles pérdidas de aceite en el colector de la leva arrastre carro lleguen al cuadro eléctrico
Buscar solución o alternativa para evitar que los fuelles de carro móvil se rompan
Centralizar los puntos de engrase manual y reducirlo a un único punto de carga de aceite por la parte trasera FDA
Eje accionamiento mordazas que sea único y solidario a todas
Conexión de mangueras a realizar CIP sin desmontar la punta de la boquilla
Las rodilleras que se encuentran debajo de las torres deber tener engrase.
Reforzar soporte de soldador inferior trasero
Solución para formateo, evitar contacto de las mordazas con las palancas
Canalizar los cables de la parte superior de la máquina
El presurizado tolva debe regularse electrónicamente
Mejorar el cambio rápido de los carros fijos
Para mover la maquina en intermitente deberán estar las protecciones cerradas
Los medidores de flujo del MIF actuales son poco precisos y tardan mucho en ponerse a régimen de trabajo, por lo que serán Bopp
& Reuther
Los cables de las protecciones deberán ir a borneras y además han de tener una alarma para cada una así en pantalla saber la
que está dando alarma
2.216
Incluido
Incluido
Incluido
Incluido
Incluido
3.021
1.023
1.528
Incluido
764
Incluido
Incluido
Incluido
8.552
TOTAL
ELEMENTOS CATEGORÍA II
PRECIO
€
Tapas traseras han de ser manejables, con manetas, que una persona sola pueda manejarlas sin problemas (partidas por la mitad)
Rotulación máquina y mangueras neumáticas de colores
Las tapas traseras deberían tener micros de seguridad
Preveer un relé para codificador laser, señales de PLC para accionamiento, alarmas, etc.
Master válvulas del desbobinador protegido por caja o bien tapa transparente permitiendo abrir para intervenciones
Cambiar de marca de conectores para la calefacción, para Weidmüller
Cambiar tubos que protegen los cables de los soldadores, se rompen, proponen tubo hidráulico con terminales prensados
Colocar entre la tolva y el distribuidor una válvula normalmente cerrada para que si la instalación se queda sin aire la tolva no se
vacíe.
La válvula del punto anterior debe estar comunicada con el PLC para las señales de los detectores de final de carrera
Solución para el purgado de las boquillas
Regulación neumática para los dos formatos en el posicionador
Colocar topes en perforador fondo para cambio rápido de formato
Micros protecciones, el cliente solicita SCHMERSHAL modelo AZ 16-12ZVRK-M16
A la hora del cambio de formato hay que predeterminar dos posiciones y la maquina debe posicionarse a través de la pantalla
Manómetro para visualizar la presión real en la tolva
Las tijeras sólo deben accionarse cuando sea estrictamente necesario, el resto de tiempo deben estar desactivadas
TOTAL
- 31 -
6.668
1.719
4.780
Incluido
614
1.528
2.016
2.800
1.719
1.528
2.969
2.414
2.292
1.528
452
6.321
39.349
PACKAGING MACHINES
UNILEVER BESTFOOD
OFFER Nº
V80000JF / 01
ELEMENTOS CATEGORÍA III
PRECIO €
Dos entradas PLC para sensores bomba lobular alimentación producto
Incluido
- 32 -
PACKAGING MACHINES
UNILEVER BESTFOOD
OFFER Nº
V80000JF / 01
VIII. SALES CONDITIONS
Currency:
EURO
Incoterm:
FOB Barcelona
Delay penalty (delays based on ex-works delivery time):
- First week of delay: 1% (ex-works value)
- Second to fourth week: 3% (ex-works value)
- Limited to a maximum of 10% (ex-works value)
Installation, Set up
and Training:
Included: 80 hours of Volpak´s service engineer and flight ticket
Not included: accomodation – local transportation – food expenses
See Equipment Installations - General Terms and Conditions
Payment Terms:
30% down payment with Bank Guarantee
60% one week before shipment with Bank Guarantee
10% After Technical Acceptance, but not later than 90 days after shipment
Delivery time (*):
5 to 6 months
Delivery time is linked to accomplishment of following conditions:
a.- Pouch format to be fully defined prior 10 weeks after purchase order
b.- Client to provide film and product in sufficient quantity for testing purposes, not
later than 4 weeks before delivery
In case these conditions are not satisfied Volpak is entitled to postpone the delivery
accordingly.
Guarantee:
The Supplier guarantees, based on 24 hour, 7 day per week working environment, for
a period of twenty four (24) months for the parts manufactured by the Supplier and 12
months for commercial parts from the later:
of the date of the Acceptance Certificate;
the commissioning of the plant of which the Article forms part (or in the case of
delivery only items where the Supplier is not required to install the Article the
date the Purchaser puts the Article into operation), notwithstanding that such
a term will begin, at the latest, once 120 days have elapsed from the date of
the Acceptance Certificate; or
- 33 -
PACKAGING MACHINES
UNILEVER BESTFOOD
OFFER Nº
V80000JF / 01
that it shall (at the option of the Purchaser) promptly repair or replace free of all cost
the Article or any part of it which, in normal use and service, fails to comply
with Clause 14.1(g) (Warranties, representations and undertakings) (the
"Guarantee"). Such repairs and replacements shall be to the satisfaction of
the Purchaser.
Validity:
1 month
- 34 -
PACKAGING MACHINES
UNILEVER BESTFOOD
OFFER Nº
V80000JF / 01
X. GENERAL TERMS OF SALE
1. Scope: These General Terms of Sale will apply to: (1) the manufacture and /or sale by Volpak, S.A. ('Volpak') of
packaging and packing equipment, and, (2) the manufacture and/or sale of accessories for such equipment.
2. Obligations of parties involved: Volpak bind themselves to make for the Buyer, at the latter's charge, the
equipment and/or the accessories pertaining thereto and deliver them to the Buyer who, in his turn, puts himself under
the obligation to receive them, pay the price for them and also deliver to Volpak the necessary raw material and product
at a date early enough to enable carrying out the appropriate functioning tests; all subject to the conditions shown on
the back of this document (detailing price, delivery terms, type and period of payment and technical description of the
equipment in question).
3. Terms of Delivery: The terms of delivery of the equipment and/or accessories will be subject as
expressed on the back of this document, and, in any case, depend on INCOTERMS current at the time.
4. Acceptance of Delivery: The delivery will be understood as accepted on the Buyer's signing the relevant reception
certificate. In any case, the said reception will be deemed as made 15 days after delivery if the Buyer has not stated
otherwise.
5. Ownership: The ownership of the equipment and/or accessories will not be transferred to the Buyer until the latter
has settled the total price of the equipment and/or accessories, and Volpak maintain their full rights over them until this
is so.
6. Guarantee: Volpak guarantee the equipment and/or accessories against all defect of manufacture and bind
themselves to repair or replace free of charge any proving to be faulty for a period not exceeding 1 year as from their
reception. The length of this guarantee will be automatically reduced to six months if the production rate is equivalent to
two eight-hour shifts or to 3 months if there are three shifts.
Volpak cannot be held liable for (a) damage caused by improper or, excessive use, or incorrect
maintenance of the equipment and/or accessories; (b) damage caused by interference by third parties; and, (c) faulty
fixing of the equipment and/or accessories in the masonry or infrastructures carried out by the Buyer.
7. Breach: The failure to fulfill any of the obligations accepted by the two parties to these General Terms of Sale will
empower the injured party to act as provided for under article 1.124 of the Código Civil (Civil Code), although, in the
case of breach by Volpak, the amount of recompense for damages, to which the Buyer has a right, will be limited to the
value of the purchased equipment.
8. Taxes: The taxes deriving from this document will be paid by the parties as established by the Law.
9. Applicable Law and Jurisdiction: These General Terms of Sale will be governed by and interpreted according to
Spanish law. Such legal questions as cannot be solved in a friendly manner in 30 days, will be submitted to the
institutional arbitration of the Tribunal Arbitral de Barcelona (Barcelona Court of Arbitration).
- 35 -
PACKAGING MACHINES
UNILEVER BESTFOOD
OFFER Nº
V80000JF / 01
XI. EQUIPMENT INSTALLATIONS - GENERAL TERMS AND CONDITIONS
(a) Installation dates should be agreed between Customer and Volpak. Customer should communicate the requested
dates to Volpak with reasonable time in advance, to allow Volpak to plan the required resources.
(b) Customer should supply all the facilities required for the installation of the Volpak equipment
these facilities should be completed by the time of the arrival of the Volpak service people.
If this was not the case, any delay and waiting time of the Volpak people will be charged to customer.
(c) Customer should have available the materials and products, when they are required by Volpak,
to adjust the machine(s) and make the commissioning trials. If this was the case or the materials did not fit well on
the machine because lack of quality and /or specifications, all waiting time and delays caused for that will be
charged to customer.
If the above would cause the need to extend the assistance and /or additional traveling to complete the startup, all
extra costs would be charged to customer.
(d) The Volpak service assistance covers the installation, commissioning and production startup. Formal training
sessions and /or production stand-by are not included.
If during / after the installation, the customer would ask additional assistance to cover production stand-by, formal
training, etc, these would be charged separately.
(e) Unless clearly specified in the contract, the Installation cost estimate does not included any other additional tests
or services that customer would like to do, such as efficiencies tests, technical audits and Site Acceptance Tests (
SAT )
If during / after the installation, the customer would ask additional assistance to run these tests, the costs would
be charged separately.
(f) Cost estimate is based for the startup of the standard designed Volpak machine. If customer would ask for
additional specifications and / or modifications, all the extra time required during installation and startup, caused for
these changes, would be quoted separately.
(g) The installation cost estimate covers the commissioning and startup of one product and one pouch size only. If
customer would like to make productions trials with each product and pouch sizes, the service costs, if not
previously quoted, would be charged separately.
(h) Once the installation is completed, and the Volpak equipment is performing well, customer should sign the
Equipment Acceptance Certificate, which will be the official acceptance of the equipment by the customer and the
starting of the Warranty period.
(i) In the even that some equipment performance tests were included in the contract, these tests would be done
according to the agreed procedures. If these tests should have to be extended, for any reason not attributable to
Volpak, all the extra costs would be charged to customer
- 36 -
PACKAGING MACHINES
UNILEVER BESTFOOD
OFFER Nº
V80000JF / 01
ANNEX
FAT PROTOCOL PROCEDURE
MACHINE NUMBER / NUMERO DE MÁQUINA:
EQUIPMENT SPECIFICATIONS / ESPECIFICACIONES DEL EQUIPO:
DESCRIPTION / DESCRIPCION
OK
KO
NP
1.
Verify that the machines are assembled according to the order confirmation
Verificar que la maquina esta construida según el pedido.
2. Dry test.
Run the machines for a period of time to be determinated by the client depending
on the quantity of film.
Poner la maquina en funcionamiento con film y sin producto por el tiempo que el
cliente considere necesario dependiendo de la cantidad de film que tengamos.
Acceptance criteria:
The machine worked for……… minutes in continuous operation without any alarm.
Criterio de aceptación:
La maquina ha funcionado por………minutos en continuo y sin ninguna alarma.
3. Test the machines with product. The running period has to be determined
according to the film and product running at the moment of the test.
Poner la maquina en funcionamiento con film y producto por el tiempo que el
cliente considere necesario dependiendo de la cantidad de film y producto que
tengamos.
Acceptance criteria:
The machine has worked during………minutes in continuous operation without any
alarm.
Criterio aceptación:
La máquina ha funcionado por………minutos en continuo sin ninguna alarma.
4. Quality of sachet seals:
Calidad de las soldaduras:
Bottom
Inferior
Vertical
Vertical
Top
Superior
5. The sachet cut is straight.
El corte del sobre es recto.
6. Photocell control.
Verify if the print registration control is correct while the machine is running.
Control de fotocélula:
Verificar que el control de fotocélula del sobre funciona correctamente mientras la
máquina está funcionando.
7. The machine speed in the OC is………bag/min.
The real speed of the machine is………bag/min
La velocidad de la máquina pedida en la OC es de………sobres/min.
La velocidad real de la maquina es de………sobres/min
- 37 -
PACKAGING MACHINES
UNILEVER BESTFOOD
OFFER Nº
V80000JF / 01
DESCRIPTION / DESCRIPCION
OK
KO
NP
8. Put the sachets obtained from the machine in to a vacuum bell, or press them, if
the product is liquid, in order to verify the seals resistance and leakage.
The sachet has been submitted to………mbars pressure
The bag has been submitted to a strength of………Kg
Colocar los sobres en una campana de vacío o bien presionarlos, si el producto es
líquido, y verificar la estanquidad de la soldadura.
Los sobres han sido sometidos a una presión de………mbars
Los sobres han sido sometidos a una fuerza de………kg
9. Check the sachets weight by taking 10 samples from continuous production and
record in a table (provided by VOLPAK) to obtain the weight deviation. The measure
can be repeat during production time ( * See note below )
Verificar el peso de 10 sobres de la producción e introducir en una tabla (proveída
por Volpak) para obtener la desviación del peso. Se puede repetir varias veces durante
la producción. ( * Verificar nota )
10. Check the final efficiency of the running period time in the panel view. Check
compliance with the value stated in the order confirmation. ( ** See note below )
Verificar la eficiencia de la maquina en la pantalla. Está conforme con lo
especificado en la confirmación del pedido. ( ** Verificar nota )
* The accepted maximum range is indicated in the order confirmation and depends on the product characteristics.
* La máxima de desviación aceptada está descrita en la confirmación del pedido y depende de las características del
producto.
** The measurements of efficiency will be done according to the OC specification. If there is no mention to a specific
norm, Volpak will follow DIN 8743.
** La eficiencia de la máquina estará de acuerdo con lo especificado en el pedido de la máquina. En el caso de que
no exista mención a ninguna norma, Volpak seguirá la DIN 8743
Note: The trials will be conditioned to the amount of product and received film. Alternatively they will be agreed within
the two involved parties.
Nota: Las pruebas estarán condicionadas a la cantidad de producto y film enviados por el cliente. En otros casos,
deberán ser acordado entre las dos partes.
REMARKS / NOTAS:
VERIFIED BY:
VERIFICADO POR:
CUSTOMER NAME:
NOMBRE DEL CLIENTE:
- 38 -

quotation for packaging equipment

Transcripción

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