TIPO B 254

80 YEARS
1930 - 2010
TIPO B 254
Flexible CNC center for punching, marking,
drilling, boring, milling, tapping and high
definition thermal cutting of large plates
Today the TIPO B system is
the most innovative solution for
fabrication of plates for many
varied industries.
For these reasons, FICEP,
the worldwide leader in the
manufacturing of machine tools
for steel fabrication, has realised
the benefit of the integrated
CNC work cell for plates mod.
TIPO B.
The CNC line model TIPO B
has been designed with the aim
of integrating all the functions
which are required in plate
fabrication.
The ability to start with raw material and end with the finished
part after completion of all the
necessary operations such as
drilling, milling, punching, marking, scribing and cutting the part
to the desired size and shape
is what makes the TIPO B truly
unique.
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TIPO B 254
TIPO B 254
Flexible CNC center for punching, marking,
drilling, boring, milling, tapping and high
definition thermal cutting of large plates
3
The CNC line model TIPO B consists of a closed bridge press frame that includes
a punching head, drilling head, tool changer, marking unit, plasma cutting unit
and an oxyfuel cutting unit that is capable of processing plates from 6 mm to 100
mm in thickness and 2540 mm in width.
The infeed and outfeed conveyor can be configured with additional sections of
conveyor in order to achieve the desired length of plate to be processed starting
from the standard length of 6 metres.
The plate positioning is accomplished with a lateral powered material clamping
device that positions the material to precise tolerances regardless of any
irregularities in the plate edge condition from the rolling process or from the
removal of prior piece parts that were generated from the stock plate.
A two/three gripper system with a very precise linear rack and pinion device is
used to position the plate and measure its actual location.
4
TIPO B 254
TIPO B 254
Flexible CNC center for punching, marking,
drilling, boring, milling, tapping and high
definition thermal cutting of large plates
5
The TIPO B can be equipped with an 80 kN capacity
marking unit having a disc with 38 alphanumeric
characters, whose selection is obtained thanks to the
disc rotation through a CNC controlled servomotor.
The marking head can quickly generate part
identification marks that are deep enough to remain
readable, even after painting or galvanizing.
The approach of the marking disc to the plate takes
advantage of the Y-axis.
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TIPO B 254
TIPO B 254
Flexible CNC center for punching, marking,
drilling, boring, milling, tapping and high
definition thermal cutting of large plates
A 1000 kN hydraulic punching head is typically
utilized to generate holes in plates up to 25
mm thick.
Quick punching is perfectly integrated with the
thermal cutting to grant maximum productivity.
The plate and the punching head are rapidly
transferred to the programmed position
through rack and pinion and brushless motors.
7
A high performance machining spindle capable
of up to 3000 RPM with a ball screw feed can be
furnished to add significant perforating capabilities
to the TIPO B.
A tool-changer with 5 positions can be combined with
the drilling head to allow the automatic processing
of parts within a nest that require the production of
different operations or hole sizes.
The robust drill head of the TIPO B includes a
spindle with an ISO 45 tool holder which is suitable
for lateral and frontal milling operations and has a
19 kW motor.
This combination of power and speed takes full
advantage of not only high speed steel drills
with internal/external lubrication, but also high
performance insert tools such as carbide.
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TIPO B 254
TIPO B 254
Flexible CNC center for punching, marking,
drilling, boring, milling, tapping and high
definition thermal cutting of large plates
Drilling automatic tool changer of 4 positions
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Carriage with pincher for longitudinal positioning of the
profile, controlled by CNC. The carriage is made up of a
mobile table moved by a precision gear reduction, no. 2
strong hydraulic pinchers suitable to clamp the plate, the
tools-storage with 4 positions for punching tools.
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TIPO B 254
TIPO B 254
Flexible CNC center for punching, marking,
drilling, boring, milling, tapping and high
definition thermal cutting of large plates
The system is provided with a Hypertherm 260A
torch for processing plates up to 38 mm in thickness.
More powerful plasma units are available optionally.
Ficep proprietary software monitors the power to the
torch and adjusts its height position accordingly to
provide the highest cut quality.
The plasma torch is utilised to contour a cutting
operation of the parts from the nested stock plate.
During the plasma cutting process algorithms in the
By drilling a starter hole, it is possible to use the
plasma to cut up to a thickness of 58 mm and higher
with more powerful plasma units.
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TIPO B 254
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HARDWARE and SOFTWARE
CNC Minosse control unit
The new generation control unit, with up to 4 controlled axes
(depending on the options), is based on a fieldbus CANopen
technology.
The CNC is positioned on machine board, so that the operator
can have a complete view of the machine.
The CNC is equipped with:
• digital inputs (24V – optoinsulated)
• digital outputs (24V – protected transistors)
The control panel is an industrial PC containing the CNC and
having the following specifications:
• 600 Mhz CPU with L2 512 KB “cache”
• 512 MB RAM memory
• Touch screen colour video TFT 12.1’’
• Keyboard panel and auxiliary pushbutton panel
• 10/100 RJ45 Ethernet port
• USB modem
• 1 additional USB port
• WINDOWS XP Embedded operative system
• Teleservice software
All the indications are clearly displayed on the screen, and
concern:
• Current program indication, with clear description of the
program running at the moment
• CNC inside and outside alarms
• Registration of the date and time of the last 100 alarm
messages
• Diagnostic messages to the operator.
Programming
• Simplified data input (with tables and workpiece on-screen
graphics)
• Absolute and incremental values
• Diameters programming
• Linear, matrix and flange patterns
Processing
• Automatic tool assignment
• Values ordering
Execution
• Automatic cycle stop for “setup” modification, and on-screen
indication of the tools to be changed.
• Drilling parameters table.
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TIPO B 254
TIPO B 254
Flexible CNC center for punching, marking,
drilling, boring, milling, tapping and high
definition thermal cutting of large plates
Main technical specifications
Models
TIPO B 161
TIPO B 254
3000
6000
Plate specifications on infeed side:
max. mm
Length
min. mm
2000
2500
max. mm
1600
2540
min. mm
500
500
Length
min. mm
200
200
Width
min. mm
150
150
kN
1000
1000
Width
Work piece specifications on outfeed side:
Punching Capacities (on 400N/mm² plates)
Punching force
Maximum stripping force
kN
100
100
Maximum hole diameter in punching
mm
100
100
Max. punching diameter on 20 mm thickness
mm
38
38
Spindle dimension
ISO
45
45
Stroke to suit the gauge line
mm
from 10 to 25/30
from 10 to 25/30
Drilling Capacities (OPTIONAL)
Spindle motor power (S6 50%)
kW
20.1
20.1
Spindle rotation speed that can be adjusted by the CNC
RPM
from 180 to 4000
from 180 to 4000
Drilling diameter min.
mm
5
5
Drilling diameter max.
mm
40
40
from M6 to M33
from M6 to M33
mm
5
5
mm
40
40
Tapping operations
Boring operations min.
Boring operations max.
Other specifications
Minimum plate thickness
mm
6
5
Maximum plate thickness (punching operations)
mm
25
25
Max thickness of the plate for HT2000 thermal cutting operation
Production cutting max thickness
(max thickness with edge start)
mm
25 (50)
25 (50)
Maximum plate thickness (drilling operations – with optional
device)
mm
100
100
kg
5000
5000
Maximum positioning weight
kg/mt
750
750
Maximum longitudinal transfer speed
Maximum linear weight of the plate
mt/min.
30
30
Cross positioning speed
mt/min.
40
40
mm
1100
1100
Working level’s height
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Advanced Agency 02/2011
80 YEARS
1930 - 2010
www.ficepgroup.com
Z.I. “Les Platanes” - B.P. 20
33360 CAMBLANES - FRANCE
Tel. +33 (0) 556.20.15.55
Telefax +33 (0) 556.20.15.56
www.ficep-france.fr
E-mail: [email protected]
2301 Industry Court - Forest Hill Industrial Park
FOREST HILL, MD 21050 USA
Tel. 1-410-588-5800
Fax 1-410-588-5900
www.ficepcorp.com
E-mail: [email protected]
Poligono Industrial Ali-Gobeo
Calle Becolarra, N2 - Pabellón 30
01010 VITORIA (ALAVA) - SPAIN
Tel. +34 945.14.83.11
Fax +34 945.14.81.37
www.ficepiberica.com
E-mail: [email protected]
Unit 204, 2nd Floor - Block C
DB Plaza Discovery Bay - HONG KONG
Tel. +852-2544 6888
Fax +852-2544 5123
www.ficep.com.hk
E-mail: [email protected]
3 Gilcar Way Valencia Park
Wakefield Europort
Normanton WF 10 5QS
UNITED KINGDOM
Tel: 0044 1924 223530
Fax: 0044 1924 223666
www.ficep.co.uk
E-mail: [email protected]
144 El-Alam Str. Forest Bldg., Badaro
P.O.Box 2019/116 Beirut Court House Beirut
LEBANON
Tel. +961 1 386664
Fax +961 1 386011
Mobile: +961 70126826
www.ficep-me.com
E-mail: [email protected]
HONG KONG
.de
Otto Hahn Strasse 46
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Telefon: +49 5921 30457-10
Telefax: +49 5921 30457-29
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Office, Tele/fax 0044-2886751150
Mobile 0044-7711610244
Mobile 0044-7876591176
FICEP INDIA SERVICE
Pradman Engineering Services Pvt. Ltd.
Plot No A-490, Road U, Opp. DGP Windsor,
Next to Irmra, Wagle Industrial Estate,
Thane (W) – 400604 India
(Tel) +91 22 25806179 / 80
Gaurang Trivedi – Technical Services
(Mob) +91 9702701730
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Tel./Fax: +55-11-4636.8798
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MOCKOBCKИЙ OФИC
127051, Mockвa, yл. Пeтpoвka, 20/1, oфиc 36.
Teл.: +7 (495) 642-37-94, 642-36-24
Фakc: +7 (495) 585-86-96
E-mail: [email protected]