apogee minerals ltd. technical report on the preliminary assessment
Transcripción
apogee minerals ltd. technical report on the preliminary assessment
APOGEE MINERALS LTD. TECHNICAL REPORT ON THE PRELIMINARY ASSESSMENT OF THE PULACAYO PROJECT, PULACAYO TOWNSHIP, POTOSÍ DISTRICT, QUIJARRO PROVINCE, BOLIVIA June 25th, 2010 R. Pressacco, M.Sc.(A), P.Geo. G. Harris, CEng, MIMMM M. Godard, P.Eng. C. Jacobs CEng, MIMMM SUITE 900 - 390 BAY STREET, TORONTO ONTARIO, CANADA M5H 2Y2 Telephone (1) (416) 362-5135 Fax (1) (416) 362 5763 TABLE OF CONTENTS Page 1.0 SUMMARY .................................................................................................................... 1 2.0 INTRODUCTION AND TERMS OF REFERENCE............................................... 13 3.0 RELIANCE ON OTHER EXPERTS ......................................................................... 15 4.0 PROPERTY DESCRIPTION AND LOCATION .................................................... 16 4.1 LOCATION ............................................................................................................... 16 4.2 PROPERTY STATUS ............................................................................................... 17 4.2.1 Overview of Bolivian Mining Law .................................................................... 17 4.2.2 Project Ownership .............................................................................................. 19 5.0 ACCESSIBILITY, CLIMATE, LOCAL RESOURCES, INFRASTRUCTURE AND PHYSIOGRAPHY ....................................................... 22 5.1 ACCESS..................................................................................................................... 22 5.2 CLIMATE AND PHYSIOGRAPHY ........................................................................ 22 5.3 LOCAL RESOURCES AND INFRASTRUCTURE ................................................ 23 6.0 HISTORY ..................................................................................................................... 25 7.0 GEOLOGICAL SETTING ......................................................................................... 28 7.1 REGIONAL GEOLOGY ........................................................................................... 28 7.2 DISTRICT GEOLOGY ............................................................................................. 30 7.3 LOCAL GEOLOGY .................................................................................................. 32 7.3.1 Structural Geology ............................................................................................. 34 7.3.2 Hydrothermal Alteration .................................................................................... 35 8.0 DEPOSIT TYPES ........................................................................................................ 36 9.0 MINERALIZATION ................................................................................................... 39 10.0 EXPLORATION .......................................................................................................... 43 10.1 TOPOGRAPHIC SURVEY ....................................................................................... 43 10.2 GEOLOGICAL MAPPING AND SAMPLING ........................................................ 44 10.3 GEOPHYSICAL SURVEY ....................................................................................... 45 11.0 DRILLING ................................................................................................................... 48 11.1 ASC BOLIVIA LDC (2002-2005) ............................................................................ 48 11.2 APOGEE (JAN 2006 – MAY 2008).......................................................................... 48 11.3 APOGEE (JUN 2008 – SEP 2009) ............................................................................ 49 12.0 SAMPLING METHOD AND APPROACH .............................................................. 51 13.0 SAMPLE PREPARATION, ANALYSES AND SECURITY .................................. 53 ii 14.0 DATA VERIFICATION ............................................................................................. 56 15.0 ADJACENT PROPERTIES ....................................................................................... 61 15.1 SAN CRISTOBAL .................................................................................................... 61 15.2 SAN VINCENTE ....................................................................................................... 61 16.0 MINERAL PROCESSING AND METALLURGICAL TESTING ........................ 63 16.1 METALLURGICAL TESTWORK ........................................................................... 63 16.1.1 RDi Preliminary Metallurgical Results, March 2003 ........................................ 63 16.1.2 UTO Metallurgical Testwork, August 2009 ...................................................... 65 16.2 MINERAL PROCESSING ........................................................................................ 73 17.0 MINERAL RESOURCE AND MINERAL RESERVE ESTIMATES ................... 74 17.1 INTRODUCTION ..................................................................................................... 74 17.2 DESCRIPTION OF THE DATABASE .................................................................... 74 17.3 TOPOGRAPHIC SURFACE ..................................................................................... 75 17.4 HISTORICAL MINE WORKINGS .......................................................................... 75 17.5 METAL PRICE SELECTION ................................................................................... 77 17.6 DOMAIN MODELING ............................................................................................. 79 17.7 TREND ANALYSIS.................................................................................................. 83 17.8 GRADE CAPPING .................................................................................................... 85 17.9 COMPOSITING METHODS .................................................................................... 88 17.10 BULK DENSITY ....................................................................................................... 90 17.11 VARIOGRAPHY....................................................................................................... 90 17.12 BLOCK MODEL CONSTRUCTION ....................................................................... 91 17.13 BLOCK MODEL VALIDATION ............................................................................. 94 17.14 MINERAL RESOURCE CLASSIFICATION CRITERIA ....................................... 94 17.15 RESPONSIBILITY FOR THE ESTIMATE ............................................................. 95 17.16 MINERAL RESOURCE ESTIMATE ....................................................................... 95 18.0 OTHER RELEVANT DATA AND INFORMATION ............................................. 98 18.1 MINING ..................................................................................................................... 98 18.1.1 Mining Method and Design ............................................................................... 98 18.1.2 Mine Development and Production Schedule .................................................... 99 18.1.3 Mining Equipment ........................................................................................... 103 18.2 PROCESSING ......................................................................................................... 105 18.2.1 Pulacayo Process Plant Option ........................................................................ 105 18.2.2 Toll Milling Option .......................................................................................... 111 18.3 INFRASTRUCTURE .............................................................................................. 114 18.3.1 Power Supply ................................................................................................... 114 18.3.2 Water Supply.................................................................................................... 115 18.3.3 Ancillary Buildings .......................................................................................... 115 18.3.4 Roads ................................................................................................................ 115 18.4 ENVIRONMENTAL AND SOCIAL ASPECTS .................................................... 116 18.4.1 Environmental Conditions ............................................................................... 116 18.4.2 Social Conditions ............................................................................................. 117 iii 18.4.3 Impact Assessment, Mitigation, and Management .......................................... 118 18.4.4 Permitting Process............................................................................................ 119 18.4.5 International Financing .................................................................................... 120 18.4.6 Consultation ..................................................................................................... 120 18.4.7 Environmental and Social Capital and Operating Costs .................................. 121 18.5 PROJECT ECONOMICS ........................................................................................ 121 18.5.1 Macro-economic Assumptions ........................................................................ 122 18.5.2 Production Schedules ....................................................................................... 122 18.5.3 Revenue ............................................................................................................ 123 18.5.4 Capital Costs .................................................................................................... 124 18.5.5 Operating Costs ................................................................................................ 128 18.5.6 Project Schedule ............................................................................................... 131 18.5.7 Cash Flow Forecast .......................................................................................... 131 18.5.8 Sensitivity Studies ............................................................................................ 134 19.0 INTERPRETATION AND CONCLUSIONS ......................................................... 140 20.0 RECOMMENDATIONS ........................................................................................... 142 21.0 REFERENCES ........................................................................................................... 145 22.0 SIGNATURES ............................................................................................................ 148 23.0 CERTIFICATES ........................................................................................................ 149 24.0 APPENDICES ............................................................................................................ 154 iv LIST OF TABLES Page Table 1.1 Summary of Mineral Resources, Pulacayo Deposit...........................................2 Table 1.2 LOM Production Forecast at a Cut off Value of 200 g/t Ag Eq. .......................3 Table 1.3 Concentrate Grades and Recovery at Forecast Average Head Grade ................3 Table 1.4 Summary of Base Case Capital Expenditure .....................................................5 Table 1.5 Summary of Base Case Operating Costs ...........................................................5 Table 1.6 Project Base Case - LOM Cash Flow Summary ................................................6 Table 1.7 Toll-Milling Option - LOM Cash Flow Summary.............................................9 Table 6.1 List of Significant Intersections (ASC, 2002) ..................................................27 Table 10.1 Summary Table of Rock Chip Sampling Completed by Apogee ....................45 Table 14.1 Comparison of Micon Check-Assay Results from Drill-hole PUD045 ...........59 Table 16.1 Head Assays of the Pulacayo Metallurgical Composites.................................63 Table 16.2 High/High Grade Locked-Cycle Flotation Tests .............................................65 Table 16.3 Locked-Cycle Flotation Tests Assay Results...................................................67 Table 16.4 Locked Cycle Test Results-No Desliming Prior to Flotation ..........................68 Table 16.5 Metallurgical Balance, Deslimed Prior to Float, Medium Grade Test 4 .........69 Table 16.6 Locked Cycle Test Results - Desliming Prior to Flotation ..............................71 Table 16.7 Concentrate Grades and Recovery at Forecast Average Head Grade ..............73 Table 17.1 Summary of the Pulacayo Drill Hole Database as at October 14, 2009 ..........75 Table 17.2 Summary of the Input Values and NSR Factors, Pulacayo Project .................80 Table 17.3 Summary Statistics for Raw Samples Contained within the Mineralized Domain Model .................................................................................................86 Table 17.4 Summary Statistics for 1.0 m Composite Samples Contained within the Mineralized Domain Model .............................................................................89 Table 17.5 Summary of Variographic Parameters for 1.0 m Composite Samples, Pulacayo Project ..............................................................................................91 Table 17.6 Summary of Block Model Parameters, Pulacayo Project ................................92 Table 17.7 Block Model Validation Results, Pulacayo Project .........................................94 Table 17.8 Summary of Mineral Resources, Pulacayo Deposit.........................................96 Table 17.9 Comparison of Capped vs Uncapped Grades, Pulacayo Deposit ....................96 Table 18.1 Mineral Resources above Silver Equivalent Cut off Values of 125 to 275 g/t Ag Eq. .......................................................................................................102 v Table 18.2 Base Case LOM Production at a Cut off Value of 200 g/t Ag Eq. ................103 Table 18.3 Base Case LOM Production Schedule ...........................................................103 Table 18.4 Mobile Mine Equipment List .........................................................................104 Table 18.5 Pulacayo Process Design Criteria ..................................................................105 Table 18.6 Pulacayo Bond Work Index (kWh/st) ............................................................106 Table 18.7 Base Case LOM Processing Schedule ...........................................................122 Table 18.8 NSR Parameters .............................................................................................123 Table 18.9 Summary of Base Case Capital Expenditure .................................................124 Table 18.10 Mining Capital Costs .....................................................................................125 Table 18.11 Process Capital Expenditure ..........................................................................126 Table 18.12 Toll Milling-Pulacayo Site Capital Expenditure ............................................127 Table 18.13 General and Administrative Capital Expenditure ..........................................127 Table 18.14 Tailings Storage Facilities-Capital Expenses (from EPCM Report)..............128 Table 18.15 Average Unit Operating Costs for Mining ($/t mined) ..................................129 Table 18.16 Process Plant Labour Costs (from EPCM Report).........................................129 Table 18.17 Process Plant Cash Operating Costs ..............................................................130 Table 18.18 Processing Costs - Toll Milling at Don Diego Mill .......................................130 Table 18.19 General and Administrative Costs .................................................................130 Table 18.20 Environmental and Social Operating Costs ...................................................131 Table 18.21 Project Base Case - LOM Cash Flow Summary ............................................132 Table 18.22 Project Base Case Production and Cash Flow Projection ..............................133 Table 18.23 Toll-Milling Option - LOM Cash Flow Summary.........................................136 Table 18.24 Toll Milling Option – Production and Cash Flow Projection (275 g/t Ag Eq cut off) ......................................................................................................137 Table 19.1 Summary of Mineral Resources, Pulacayo Deposit.......................................140 vi LIST OF FIGURES Figure 1.1 Page Base Case Cash Flow Summary ........................................................................7 Figure 1.2 Base Case Sensitivity Chart (NPV After tax) ....................................................7 Figure 1.3 NPV versus Cut-Off Grade for On-Site Milling ................................................8 Figure 1.4 Toll-Milling Option – Annual Cash Flow Summary .........................................9 Figure 4.1 Location Map, Pulacayo Project ......................................................................16 Figure 4.2 Outline of Mineral Concessions, Pulacayo Project ..........................................20 Figure 4.3 Drill-hole Locations Relative to the Property Outline, Pulacayo Project. .......21 Figure 6.1 Huanchaca Mining Company of Bolivia, circa 1890 .......................................25 Figure 6.2 Schematic Longitudinal Projection of the Silver Grades, Veta Tajo ...............26 Figure 7.1 Regional Geology of Bolivia ...........................................................................28 Figure 7.2 General Geology of the Pulacayo Area, Potosí District, Bolivia .....................29 Figure 7.3 Local Geology of the Pulacayo-Paca Area, Potosí District, Bolivia................31 Figure 7.4 Detail Geology of the Pulacayo Area, Potosí District, Bolivia ........................33 Figure 8.1 Epithermal Mineral Deposit Model .................................................................36 Figure 8.2 Alteration Mineral Distribution in a Low Sulphidation System ......................37 Figure 9.1 Drusy Vein Containing Sphalerite, Galena and Pyrite ....................................39 Figure 9.2 Example of a Massive Sulphide-Filled Vein, Pulacayo Deposit .....................40 Figure 9.3 Example of Veinlet and Disseminated Mineralization ....................................40 Figure 9.4 Example of a Quartz-Galena-Sphalerite-Filled Vein, Pulacayo Deposit .........41 Figure 9.5 Longitudinal View of the Stratigraphic Sequence, Pulacayo Deposit .............42 Figure 10.1 Topographic Survey Crew, Pulacayo Project ..................................................44 Figure 10.2 Induced Polarization Survey Coverage Area, Pulacayo Project ......................45 Figure 10.3 Induced Polarization Chargeability Results, Pulacayo Project ........................46 Figure 12.1 Bulk Density Determinations, Pulacayo Project, Bolivia ................................52 Figure 13.1 Sample Preparation Flowsheet, Pulacayo Project, Bolivia ..............................53 Figure 13.2 Particle Size Analyses of Exploration Samples, Pulacayo Project ..................54 Figure 14.1 General View of the Diamond Drilling Operation, Pulacayo Project ..............56 Figure 14.2 Comparison of Silver Check-Assay Results, Pulacayo Project .......................59 Figure 14.3 Comparison of Zinc Check-Assay Results, Pulacayo Project .........................60 Figure 14.4 Comparison of Lead Check-Assay Results, Pulacayo Project .........................60 vii Figure 15.1 Location of the San Cristobal property ............................................................61 Figure 15.2 Schematic diagram showing San Vicente property .........................................62 Figure 16.1 Sample Preparation at Pulacayo Core Shack ...................................................65 Figure 16.2 Bench Flotation Cells at Universidad Técnica de Oruro .................................66 Figure 16.3 Open Circuit Float Test Parameters - Desliming Prior to Float -Test 4...........70 Figure 16.4 Silver Grade vs % Recovery without Desliming prior to Flotation .................72 Figure 16.5 Silver Grade vs % Recovery when 75% Silver Recovered from Deslimed Clays ................................................................................................72 Figure 17.1 Vertical Longitudinal Projection of the Mined Out Areas as at 1945, Pulacayo Project ..............................................................................................77 Figure 17.2 Selected Views of Digital Models of Historical Workings, Pulacayo Project ..............................................................................................................78 Figure 17.3 Plan and Longitudinal Views of the Nominal $40/t NSR Solid ......................81 Figure 17.4 Cross Section 740300E Showing the Outline of the Nominal $40/t NSR Domain Model .................................................................................................82 Figure 17.5 Contoured Silver Values for the Nominal $40/t NSR Domain Model, Pulacayo Project ..............................................................................................83 Figure 17.6 Contoured Zinc Values for the Nominal $40/t NSR Domain Model, Pulacayo Project ..............................................................................................84 Figure 17.7 Contoured Lead Values for the $40/t NSR Domain Model, Pulacayo Project ..............................................................................................................84 Figure 17.8 Contoured NSR Values for the Nominal $40/t NSR Domain Model, Pulacayo Project ..............................................................................................85 Figure 17.9 Silver Frequency Histogram for Samples within the Mineralized Domain, Pulacayo Project................................................................................86 Figure 17.10 Zinc Frequency Histogram for Samples within the Mineralized Domain, Pulacayo Project ..............................................................................................87 Figure 17.11 Lead Frequency Histogram for Samples within the Mineralized Domain, Pulacayo Project ..............................................................................................87 Figure 17.12 Copper Frequency Histogram for Samples within the Mineralized Domain, Pulacayo Project................................................................................88 Figure 17.13 Sample Length Histogram for Samples within the Mineralized Domain, Pulacayo Project ..............................................................................................89 Figure 17.14 Specific Gravity Histogram for Samples Within the Mineralized Domain, Pulacayo Project................................................................................90 viii Figure 17.15 Longitudinal and Isometric Views of the Mineral Resources, Pulacayo Project ..............................................................................................................97 Figure 18.1 Plan View of the Existing Development Working and the Planned Mine Infrastructure ..................................................................................................100 Figure 18.2 Isometric View Looking North and Showing the Resource Model the Planned Development and the Mined Out Areas...........................................101 Figure 18.3 Grade-tonnage Curve for Mineral Resource vs Silver Equivalent Cut-off Grade ..............................................................................................................102 Figure 18.4 Town of Pulacayo as Viewed From the Mill Site ..........................................106 Figure 18.5 Pulacayo Flowsheet (from EPCM report) ......................................................108 Figure 18.6 Diagramatic location of Tailings Storage Facility (NTS) ..............................109 Figure 18.7 Starter Dam Design (from EPCM report) ......................................................110 Figure 18.8 Conceptual Plan View of the Tailings Storage Facility .................................111 Figure 18.9 Don Diego Mill, Crushing and Fine Ore Bin .................................................112 Figure 18.10 Don Diego Plant Flowsheet ...........................................................................113 Figure 18.11 NSR Value of Payable Metals .......................................................................124 Figure 18.12 Base Case Cash Flow Summary ....................................................................132 Figure 18.13 Base Case Sensitivity Chart (NPV After tax) ................................................134 Figure 18.14 NPV versus Cut-Off Grade for On-Site Milling ............................................135 Figure 18.15 Toll-Milling Option - Cash Flow Summary ..................................................136 Figure 18.16 Toll-Milling Option - Sensitivity ...................................................................138 Figure 18.17 On-Site Milling versus Toll-Milling Option ..................................................139 ix LIST OF ABBREVIATIONS Item Apogee Minerals Limited Apogee Minerals Bolivia S.A. ASC Bolivia LDC Apex Silver Mines Corporation Corporación Minera de Bolivia Golden Minerals Company Micon International Limited EPCM Consoltores S.R.L. Resource Development Inc. Universidad Técnica de Oruro Abbreviation AML Apogee ASC ASMC COMIBOL GMC Micon EPCM RDi UTO United States Dollar Bolivian Bolivianos Canadian Institute of Mining, Metallurgy and Petroleum Canadian National Instrument 43-101 Atomic Absorption Spectroscopy centimetre(s) Degrees, Celsius gram(s), kilograms, milligrams grams per metric tonne hectare(s) hour Internal Rate of Return litre(s) Life of mine metre(s), centimetre, millimetre, kilometre Net Present Value (discounted at rate %/y) Net Smelter Return Not available/applicable Ordinary Kriging Ounce (troy) Parts per million, part per billion Parts per Percent(age) Pound (avoirdupois) Programmable Logic Controler Quality Assurance/Quality Control Reduced Level Second (time) Silver Equivalent grade Specific Gravity Sub-level open stoping Système International d’Unités Tailings storage facility Tonne (metric), thousands, millions tonne per day, tonne per year Universal Transverse Mercator Year(s) $ or US$ BOB CIM NI 43-101 AAS cm o ,C g, kg, mg g/t ha h IRR L LOM m, cm, mm, km NPVrate NSR n.a. OK oz ppm, ppb ppm % lb PLC QA/QC RL s Ag Eq SG SLOS SI TSF t, t 000, Mt t/d, t/y UTM y x 1.0 SUMMARY Introduction At the request of Mr. Joaquin Merino-Marquez, Exploration Manager of the wholly-owned subsidiary of Apogee Minerals Ltd. (AML), Apogee Minerals Bolivia S.A. (Apogee), Micon International Limited (Micon) has been engaged to perform a preliminary assessment of the Pulacayo project and prepare a Technical Report in compliance with the requirements set out in Canadian National Instrument (NI) 43-101. Previously, Micon prepared technical reports for AML dated March, 2007 and December, 2008 and describing its resource estimates on the Paca and Pulacayo properties, respectively. Micon understands that: Apogee, under an agreement dated March 8, 2006, acquired the right to earn a sixty percent (60%) interest in both the Paca and Pulacayo properties from ASC Bolivia LDC (ASC), a subsidiary of Apex Silver Mines Corporation (ASMC) which had previously conducted exploration on the properties; effective March 24, 2009, Golden Minerals Company (GMC) became the successor to the assets of ASMC (renamed Golden Service Company). On January 26, 2010, AML announced that it had entered into a non-binding term sheet (the "Term Sheet") with GMC to acquire the Pulacayo Deposit. Upon completion of the proposed transaction, AML will be able to acquire a 100% interest in the property. Pursuant to the Term Sheet, the Company would acquire all of the issued and outstanding shares of a Cayman based company that is a wholly-owned subsidiary of GMC, which indirectly holds a 100% interest in the Pulacayo deposit. In consideration, AML would issue 5,000,000 common shares in AML upon closing of the transaction and an additional 3,000,000 common shares in AML plus a cash fee in the amount of $500,000 eighteen (18) months following closing of the transaction. Completion of the acquisition is subject to negotiation and execution of a definitive agreement, necessary board approvals and receipt of all required regulatory and securities approvals, including the approval of the TSX Venture Exchange, along with other customary closing conditions. Geology & Resources The Pulacayo epithermal deposit is hosted by sedimentary and igneous rocks of Silurian and Neogene age. The sedimentary rocks are composed of diamictites, sandstone and shale. The Neogene-aged rocks are mostly of volcanic-sedimentary origin and are composed of conglomerate, sandstones, reddish conglomerates, reddish-brown clay, whitish rhyolite tuff, andesite lava flows, dacitic-rhyolite domes and andesite porphyry. The principal mineralized structure at Pulacayo is known as “Veta Tajo”, which was historically the main silver producer in the Pulacayo mine. The Veta Tajo is part of a larger structural system that is oriented approximately east-west and dips 75° to 90° south. The 1 width of this vein varies from less than 1 metre to several metres. The structure is filled with quartz, barite, pyrite, sphalerite, galena and silver sulpho-salts. Apogee has carried out detail geological mapping and sampling at surface and in the old underground workings, followed up by a topographic survey, geophysical survey, and diamond drilling. Between January, 2006 and September, 2009, four phases of drilling were carried out. A simple, upright, whole-block model with the long axis of the blocks measuring 10 m (strike) x 10 m (height) x 2 m (width) and oriented along an azimuth 100° was constructed using the Gemcom-Surpac version 6.1.1 mine planning software package. Micon then carried out a geostatistical analysis of the deposit using the results of this drilling. Taking account of the topographic mapping, plans and sections pertaining to the extent of previous mine workings, trend analysis, metal prices and potential metallurgical recoveries, Micon then prepared an estimate of the mineral resource. Mineral resources reported from within the mineralized domain are given in Table 1.1. The effective date of this estimate is October 14, 2009. Table 1.1 Summary of Mineral Resources, Pulacayo Deposit Classification Indicated Inferred Tonnes 4,892,000 6,026,000 Ag (g/t) 79.96 98.26 Pb (%) 0.79 0.78 Zn (%) 1.64 1.68 (1) Tonnages have been rounded to the nearest 1,000 tonnes. Average grades may not sum due to rounding. (2) Mineral resources which are not mineral reserves do not have demonstrated economic viability. The estimate of mineral resources may be materially affected by environmental, permitting, legal, title, taxation, sociopolitical, marketing, or other relevant issues. (3) The quantity and grade of reported inferred resources in this estimation are conceptual in nature and there has been insufficient exploration to define these inferred resources as an indicated or measured mineral resource. And it is uncertain if further exploration will result in upgrading them to an indicated or measured mineral resource category. Mining Sub-level open stoping (SLOS) with backfill is the mining method which Micon considers most suitable for underground mining at Pulacayo. The average value of the resource justifies the use of backfill as opposed to leaving pillars in-situ. SLOS mining with backfill also gives a reduced risk of surface subsidence. SLOS is a more productive method, even in relatively narrow stopes, when compared to cut and fill mining. The mine is accessible through the San Leon Adit (4,130 m RL), which has a nominal arched profile of 2.2 m (high) by 2.0 m (wide). It is Micon’s opinion that the most efficient method of access and ore haulage is through the adit. Two new inclined ramps and two decline ramps are planned. They will access the ore above and below the 4130 m level, respectively. The inclined ramps will be developed from the 2 enlarged San Leon adit, starting from the FW to the south of the ore body. The decline ramps will be developed from the enlarged San Leon adit. Ventilation air will be exhausted through multiple vent raises to surface. Main fans will be located on the surface end of each raise. Intake air will be drawn in through the north and south ends of the San Leon adit. This will ensure that both the primary and emergency means of egress are situated in intake air. For mine planning purposes, a silver-equivalent cut-off grade of 200 g/t Ag Eq. was selected. Silver equivalent grades were calculated using metal prices $14.66/oz for silver, $0.98/lb for lead and $1.05/lb for zinc. The mineable portion of the mineral resources considered in this preliminary assessment are as given in Table 1.2, and have been modified to account for estimated mining losses and mining dilution. Table 1.2 LOM Production Forecast at a Cut off Value of 200 g/t Ag Eq. Class Indicated Inferred Resource t 000 1,793 2,456 Ag g/t 143.4 162.2 Pb % 1.0 1.0 Zn % 2.1 1.9 Ag Metal kg 257,000 398,300 Pb Metal t’000 18.83 25.30 Zn Metal t 000 36.94 47.40 Mineral resources which are not mineral reserves do not have demonstrated economic viability. Processing The metallurgical testwork shows that a lead and zinc concentrate can be produced using a conventional flotation flowsheet. The base case for this preliminary assessment considers a milling capacity averaging 1,800 t/d over 360 d/y. Concentrate grades and recovery at the forecast headgrade are shown in Table 1.3 Metallurgical testwork at the UTO laboratory was completed in February, 2010, testing low medium and high grade composite samples. The medium grade assayed 181g/t silver, 0.69% lead, and 2.45% zinc, approximating the average mill head grade forecast of 154.2 g/t silver. Table 1.3 Concentrate Grades and Recovery at Forecast Average Head Grade Product Mill Feed Lead concentrate Zinc concentrate Tailings Mass Yield dmt/d 1800 29 59 1713 Grade Percent Recovery (%) Ag g/t %Pb %Zn Ag Pb Zn 154.2 6220 873 28.5 1.0 51.0 0.85 0.22 2.0 3.72 53.0 0.19 100.0 63.9 18.6 17.6 100.0 77.6 2.7 19.7 100.0 3.0 87.7 9.3 There is a significant amount of clay generating rock in the material that negatively affects concentrate grades and recoveries, and that could negatively affect reclaim water clarity and 3 deposition density in the Tailings Storage Facility. Further metallurgical tests for the clay fraction are recommended for later stages of project development, to guide refinements to the process flowsheet and equipment selection. There are four deleterious elements in the Pulacayo material that will affect the lead concentrate net smelter returns and so should be recalculated in future models. In the medium grade lead concentrate, the concentration of these elements were arsenic (3,940 g/t), copper (2.80%), antimony (3.44%), and zinc (4.19%). The toll-milling option considered as an alternative scenario in the study was based on processing of the Pulacayo material off site at the Don Diego lead/zinc mill located 40 km east of Potosi. Although toll milling scenarios using higher cut-off grades were found to be economic, the results were found to be inferior to the base case (with on-site milling) at all cut-offs tested in the study up to 275 g/t Ag equivalent. The results suggest that toll milling could be regarded as a potential fall-back position should on-site milling not be possible for any reason. Infrastructure For the base case, a new Tailing Storage Facility (TSF) will be required at Pulacayo. A capital cost estimate for this has been prepared on the basis of a conceptual layout. No design has yet been prepared for the TSF. Existing power supply is inadequate and will require upgrading. The option selected is to tie into the San Cristobal-Punutuma 220 kV transmission line, the closest point to which is 10 km from Pulacayo. The base case assumes that the current water supply pipeline serving Pulacayo town will remain operational and can be used to supply the mine. Thus, the estimated cost of replacing this line (US$ 1.41 million) has not been included in the base case. Environment and Social The project area is affected by historical mine workings that are causing acidic drainage and metal contamination to enter the surrounding air and water. Project development needs to take these into consideration. New development must consider whether operations can be isolated from historical contaminants, be integrated with historical works to clean up some of the contamination, or historical contaminants can be remediated prior to new development. Regardless, definition and documentation of historical contamination is important so that the company can manage its risks. Potential social effects on Pulacayo include increased income from direct employment, increased demand for local services and suppliers, and an influx of workers. Potential adverse social effects and pressures on housing and infrastructure will need to be effectively managed. A community development plan should be developed in concert with the 4 community to help ensure economic benefits are realized in the community. Social and health effects should be considered for any small-scale miners who are still active in the Pulacayo area. Economics The economics of the Pulacayo project have been assessed under two scenarios: In the first scenario, which forms the base case for this report, a processing facility is built on-site to treat the material mined from underground, and concentrates of zinc and lead are produced for shipment to port. Silver credits are obtained for both products. Alternatively, no processing facility is constructed and, instead, the mine ships ROM material to the Don Diego process plant, where it is toll treated. This scenario is treated as a sensitivity case, the cash flow from which is then compared to the base case. In each case, production rates and all other assumptions are kept the same to allow the relative value of each scenario to be determined. Table 1.4 shows a summary of the capital required for the base case. Table 1.4 Summary of Base Case Capital Expenditure Capital Cost Summary Initial US$ (M) 18.48 27.77 3.00 2.53 2.00 15.63 69.41 Mining Processing Tailings Infrastructure & indirect Environmental & Social Contingency Total Base case cash operating costs are given in Table 1.5. Table 1.5 Summary of Base Case Operating Costs Operating Cost Summary Mining Processing General & Administrative Total 5 US$/t 22.60 12.77 2.33 37.70 Sustaining US$ (M) 15.06 0.15 4.35 2.22 5.87 27.65 Table 1.6 presents the project base case LOM cash flow summary, and Figure 1.1 provides a summary of the main components of the annual cash flow for the base case. Table 1.6 Project Base Case - LOM Cash Flow Summary LOM ($ 000) 178,537 203,519 382,056 15,282 366,774 $/t treated 42.02 47.90 89.92 3.60 86.32 $/oz Ag 11.81 13.46 25.27 1.01 24.26 NPV8 (2010) 115,503 131,665 247,168 9,887 237,281 Operating Costs Mining costs Processing costs General & Administrative costs Total cash operating cost 96,027 54,257 9,902 160,186 22.60 12.77 2.33 37.70 6.35 3.59 0.65 10.59 62,500 35,115 6,396 104,011 Net Operating Margin 206,587 48.62 13.66 133,270 Capital Expenditure 97,060 22.84 6.42 83,268 Pre-tax Cash Flow 109,527 25.78 7.24 50,002 Taxation 29,023 6.83 1.92 17,013 Net Cash Flow After Tax 80,504 18.95 5.32 32,988 NSR Silver only NSR Co-products NSR value less Royalty This preliminary assessment is preliminary in nature; it includes inferred mineral resources that are considered too speculative geologically to have the economic considerations applied to them that would enable them to be categorized as mineral reserves, and there is no certainty that the preliminary assessment will be realized. On a pre-tax basis, at a discount rate of 8 %/y, the base case cash flow evaluates to a net present value (NPV8) of $50.0 million, and has in internal rate of return (IRR) of 24.0%. After tax, the NPV and IRR are estimated to be $33.0 million and 19.6%, respectively. Payback on the undiscounted cash flow after tax occurs in Year 3 and, over the life-of-mine (LOM) period, the net cash flows before and after tax are $109.5 and $80.5 million, respectively. On an annual basis, the estimate of maximum funding required before positive cash flow is $89.5 million. 6 Figure 1.1 Base Case Cash Flow Summary 80 Net Cash Flow 60 Royalty 40 Taxation Working Capital 0 Capital (20) Opcosts Yr9 Yr8 Yr7 Yr6 Yr5 Yr4 Cum C/Flow Yr3 (80) Yr2 Cum DCF Yr1 (60) Yr‐1 Net Revenue Yr‐2 (40) Yr‐3 USD million 20 The sensitivity of the base case cash flow after tax to changes in product pricing, operating costs and capital expenditure is shown in Figure 1.2. Figure 1.2 Base Case Sensitivity Chart (NPV After tax) 100 80 NPV (8%) USD million 60 40 20 0 (20) 70 75 80 85 Product Price (21.4 (12.1 (2.9) 6.1 90 95 100 105 110 115 120 125 130 15.1 24.1 33.0 41.9 50.8 59.7 68.5 77.4 86.2 Opcosts 56.9 52.9 49.0 45.0 41.0 37.0 33.0 29.0 25.0 21.0 17.0 13.0 9.0 Capex 57.4 53.3 49.2 45.2 41.1 37.1 33.0 28.9 24.9 20.8 16.7 12.7 8.6 7 Micon evaluated the base case (on site milling) using a series of cut-off grades to determine the optimum grade/tonnage combination for the project. The results (Figure 1.3) show that project NPV and IRR are maximized when applying a cut-off grade of 200 g/t Ag Eq. Micon therefore selected this value of the cut-off grade for its base case economic assessment of the project in this study. 35.0 35.0% 30.0 30.0% 25.0 25.0% 20.0 20.0% 15.0 15.0% 10.0 10.0% IRR (%) NPV ($ million) | Minng Cost ($/t) Figure 1.3 NPV versus Cut-Off Grade for On-Site Milling 5.0% 5.0 0.0% .0 125 150 175 200 225 Cutoff grade (g/t Ag Eq) NPV Mining $/t 250 275 IRR(%) The study also considered an alternative to the on-site milling of material mined at Pulacayo. For this purpose, it was assumed that crushed material was taken by road to Uyuni and thence by rail to the Don Diego mill for toll treatment. Savings in the process plant and tailings dam construction costs result in a reduction of approximately $33.1 million in capital invested before positive cash flow, with $56.4 million required for toll-milling compared to $89.5 million in the base case. Nevertheless, Table 1.7 and Figure 1.4 show that, although payback on the undiscounted cash flow occurs in Year 4, the LOM net cash flow after tax of $43.1 million is $37.4 million less than is forecast in the base case ($80.5 million). Moreover, the toll-milling option does not appear to maximize project value since, at a cutoff of 200 g/t Ag Eq, its NPV8 of $14.5 million is $15.5 million less than the base case ($33.0 million). Even at a cut-off of 275 g/t Ag Eq, the after-tax NPV8 of $16.4 million for the toll milling option is $1.2 million less than for the base case ($17.6 million) at that cut-off. Nevertheless, because of the reduction of capital, at cut-off grades above 250 g/t Ag Eq, toll milling appears to offer an improved internal rate of return, with IRR of 19.4% and 20.7% after tax at 250 g/t and 275 g/t respectively, compared to rates of 18.6% and 17.6% respectively in the base case. 8 Table 1.7 Toll-Milling Option - LOM Cash Flow Summary Using 200 g/t Ag Eq Cutoff LOM ($ 000) 178,537 203,519 382,056 15,282 366,774 $/t treated 42.02 47.90 89.92 3.60 86.32 $/oz Ag 11.81 13.46 25.27 1.01 24.26 Operating Costs Mining costs Processing costs General & Administrative costs Total cash operating cost 96,027 145,486 9,902 251,415 22.60 34.24 2.33 59.17 6.35 9.62 0.65 16.63 62,500 94,121 6,396 163,017 Net Operating Margin 115,359 27.15 7.63 74,264 Capital Expenditure 56,374 13.27 3.73 50,396 Pre-tax Cash Flow 58,985 13.88 3.90 23,868 Taxation 15,878 3.74 1.05 9,339 Net Cash Flow After Tax 43,107 10.15 2.85 14,529 NSR Silver only NSR Co-products NSR value less Royalty NPV8 (2010) ($ 000) 115,503 131,665 247,168 9,887 237,281 Figure 1.4 Toll-Milling Option – Annual Cash Flow Summary 80 Net Cash Flow 60 Royalty 40 Taxation Working Capital 0 Capital (20) Opcosts (40) Net Revenue (60) Cum DCF 9 Yr7 Yr6 Yr5 Yr4 Yr3 Yr2 Yr1 Yr‐1 Yr‐2 (80) Yr‐3 USD million 20 Cum C/Flow Interpretation and Conclusions The project base case comprises the development of an underground mine connecting to existing workings though a new adit portal, extraction using a sub-level open-stoping method with backfill, feeding 1,800 t/d to a new milling and flotation plant on site, for the production and sale of lead and zinc concentrates containing economically important silver values, and storage of flotation tailings in a new, purpose-built facility adjacent to the new plant. The preliminary assessment of this base case shows it to be economic, with an IRR of 24% and NPV8 of $50.0 million before tax. Payback is in Year 3, leaving one further year of full production. An alternative scenario, with toll-milling of the underground mine production at the Don Diego mill, is also shown to be potentially economic, albeit at higher cut-off grades. This option has a reduced capital requirement, resulting in an improved IRR before tax of 27.5%, although the NPV8 is lower ($16.4 million after tax). Recommendations A complete list of recommendations is given is Section 20. Micon recommends, inter alia: Analysis of duplicate samples as part of the Quality Control program should be carried out at a laboratory that is a separate corporate entity from the laboratory that conducted the primary analyses. Detailed modeling of the narrow higher grade vein structures, should a local estimate of the amount of material amenable to underground mining be needed. In support of this local estimate, additional information in the form of in-fill drilling should be obtained. The position, shape and content of the mined out stopes, and the position and geometry of the existing development should be determined by appropriate methods to an appropriate degree of accuracy as project development advances. In consideration of the range of specific gravities observed in the sample data, Micon recommends that should the project proceed to a more advanced state, additional density measurements should be taken from samples chipped from the walls of the existing mine workings to assist in filling in the gaps in the spacing of the information. The density of each block in the model should be estimated so as to provide a more accurate local estimate of tonnage. Care will need to be taken in order to obtain an accurate specific gravity measurement for samples that are porous. A program of geotechnical characterization of the wall rocks should be carried out in support of mine design. 10 A detailed geotechnical study should be carried out, that will provide the basis of more detailed mine planning. With respect to metallurgy: Complete pressure-filter moisture tests on the lead and zinc concentrates to confirm concentrate moistures will be less than 8 wt%. This is required for transport by ship. If this is limit is not attainable, a disk-filter, gas fired dryer or an atmospheric drying pad may be required. Review and modify the flowsheet and equipment selection to maximize silver recovery from the clay fraction. Bench tests should be completed to determine how the clay fraction responds in the TSF, both for reclaim water clarity and deposition density for TSF volume calculations. For the toll milling option, recalculate the ore transport charges from the Pulacayo mine to the Don Diego mill, after the road improvements to Highway 701 are completed, which should be around the first quarter of 2011 (see description in Section 18.3.4). The direct trucking of ore on this route would significantly reduce the transport charges, since Highway 701 is the most direct route between Pulacayo and Don Diego. Environmental and Social Considerations: Waste rock should not be used for construction. The waste rock and tailings disposal design and water management plans need to consider the acid generating and metal leaching properties of the waste rock and tailings. It is recommended that the impact assessment further document the extent of historical contamination. It is recommended that further project design take historical works into consideration and remediate historical contaminants where possible. Community consultation should continue and a Community Development Plan be developed in concert with the community. With respect to Project Development: Project exploration and development should proceed together. The base case would be significantly strengthened by additional mineral resources to extend the LOM further beyond the payback period. 11 The toll-milling scenario remains attractive while resource tonnage is limited – this can therefore be viewed as a fall-back scenario should exploration meet with only limited success in locating additional resources. 12 2.0 INTRODUCTION AND TERMS OF REFERENCE At the request of Mr. Joaquin Merino-Marquez, Exploration Manager of the wholly-owned subsidiary of Apogee Minerals Ltd. (AML), Apogee Minerals Bolivia S.A. (Apogee), Micon International Limited (Micon) has been engaged to perform a preliminary assessment of the Pulacayo project and prepare a Technical Report in compliance with the requirements set out in Canadian National Instrument (NI) 43-101. Previously, Micon prepared technical reports for AML dated March, 2007 and December, 2008 and describing its resource estimates on the Paca and Pulacayo properties, respectively. Micon understands that: Apogee, under an agreement dated March 8, 2006, acquired the right to earn a sixty percent (60%) interest in both the Paca and Pulacayo properties from ASC Bolivia LDC (ASC), a subsidiary of Apex Silver Mines Corporation (ASMC) which had previously conducted exploration on the properties; effective March 24, 2009, Golden Minerals Company (GMC) became the successor to the assets of ASMC (renamed Golden Service Company). On January 26, 2010, AML announced that it had entered into a non-binding term sheet (the "Term Sheet") with GMC to acquire the Pulacayo Deposit. Upon completion of the proposed transaction, AML will be able to acquire a 100% interest in the property. Pursuant to the Term Sheet, the Company would acquire all of the issued and outstanding shares of a Cayman based company that is a wholly-owned subsidiary of GMC, which indirectly holds a 100% interest in the Pulacayo deposit. In consideration, AML would issue 5,000,000 common shares in AML upon closing of the transaction and an additional 3,000,000 common shares in AML plus a cash fee in the amount of $500,000 eighteen (18) months following closing of the transaction. Completion of the acquisition is subject to negotiation and execution of a definitive agreement, necessary board approvals and receipt of all required regulatory and securities approvals, including the approval of the TSX Venture Exchange, along with other customary closing conditions. In the present study, Micon has performed a preliminary assessment of the potential for underground mining of the higher grade portions of the Pulacayo resource. It is reasoned that limiting the scope of the study to this aspect will allow a baseline evaluation to be established, against which any additional value to be gained from a larger-scale open-pit mining operation can be measured at a later date. Accordingly, this study does not consider any potential open-pit mining. The study does consider an important trade-off, between (i) the construction of a new treatment plant and tailings storage facility near the mine and (ii) contracting out processing of the resource to a toll milling plant. In either case, the product of this processing is assumed to be concentrates which will be sold to a third party for further processing, and hence project revenues are the net smelter return, after deduction of concentrate transport costs. 13 The study has been carried out by Micon personnel, utilizing technical information warranted by the client and which it has reviewed and found to be reasonable and appropriate, within the +/-30% level of accuracy expected of a scoping study. Mr. Reno Pressacco P.Geo., Micon’s senior geologist at that time, conducted a site visit to the Pulacayo project area between March 26 and 29, 2008, while drilling was in progress. Mr. Pressacco was responsible for preparation of the mineral resource estimate upon which this preliminary assessment is based. Micon’s senior metallurgist, Mr. Michael Godard P.Eng., and senior mining engineer, Mr. Geraint Harris, CEng., visited the project area between July 29 and 30, 2009, and between August 6 and 7, 2009, respectively. They were able to hold discussions with Apogee personnel on site and make an independent assessment of the project area and associated infrastructure before preparing, respectively, the processing and mining sections of this preliminary assessment. Unless otherwise indicated, all currency amounts are stated in United States dollars ($ or US$) or Bolivian Bolivianos (BOB). For the 12 months ending 31 March, 2010, the average rate of exchange was approximately BOB 7.17/US$. The project has employed the metric system of measurement, consequently weight will be expressed in metric tonnes (tonnes), frequencies in Hertz (Hz), distance in metres (m) or kilometres (km), area in hectares (ha) and silver values in grams per metric tonne (g/t Ag). In some cases, equipment is sized in imperial lengths (feet or inches), horsepower (hp) and kilowatt hours per short ton (kWh/st). 14 3.0 RELIANCE ON OTHER EXPERTS Micon has reviewed and evaluated the data pertaining to the mineralization found on the Pulacayo project located in Pulacayo Township, Potosí District, Bolivia that was provided to it by Apogee and its consultants, and has drawn its own conclusions therefrom. Micon has not carried out any independent exploration work, drilled any holes or carried out any sampling and assaying other than described in this report. While exercising all reasonable diligence in checking, confirming and testing it, Micon has relied upon the data presented by Apogee, and found in public domain documents in conducting its technical review. Micon is pleased to acknowledge the helpful cooperation of Apogee’s management including Mr. Joaquin Merino Marquez, all of whom made available any and all data requested, and responded promptly, openly and helpfully to all questions, queries and requests for material. The status of the mineral concessions under which Apogee holds title to the surface and mineral rights for these properties has not been investigated or confirmed by Micon, and Micon offers no opinion as to the validity of the mineral title claimed by Apogee. The description of the property, and ownership thereof, as set out in this report, is provided for general information purposes only. As well, the substance of the various option agreements has not been investigated or confirmed by Micon, and Micon offers no opinion as to the validity of the terms set out therein. The essential terms of these agreements outlined in this report are provided for general information purposes only. Micon has relied on the estimate of environmental remediation (mine closure) costs provided in a report prepared by EPCM Consoltores S.R.L. of Bolivia (EPCM) for Apogee, Micon understands that EPCM has relevant local experience in the requirements of Bolivian environmental legislation as it pertains to mine closure. 15 4.0 4.1 PROPERTY DESCRIPTION AND LOCATION LOCATION The Pulacayo prospect is located 18 km east of the city of Uyuni (Canton of Pulacayo, Quijarro Province) in the Department of Potosí in southwestern Bolivia, 460 km southsoutheast of the capital city, La Paz, and 130 km southwest of Potosí, the department capital (Figure 4.1). Figure 4.1 Location Map, Pulacayo Project Pulacayo is accessible by paved and good gravel highways from La Paz via Oruro (560 km), and by good gravel road from Potosí (189 km). Unpaved sections are generally navigable the whole year although they may present some level of difficulty during the rainy season. The tourist town of Uyuni, on the edge of the large Salar de Uyuni (salt lake) provides limited local services. It has railway connections with the cities of Oruro, Potosí, Villazon, and to the borders with Argentina and Chile. Uyuni has a small gravel airstrip which permits the operation of light aircraft. There are several small hotels, hostels, restaurants, schools, 16 medical and dental facilities and internet cafes. Apex’s San Cristóbal Mining Company has constructed a gravel road from San Cristóbal, approximately 100 km southwest of Uyuni, to the border with Chile. 4.2 PROPERTY STATUS 4.2.1 Overview of Bolivian Mining Law The granting of mining concessions in Bolivia is governed by the Constitution (Constitución Política del Estado), the Mining Code (Código de Minería) supplemented by certain Supreme Decrees that rule taxation, environmental policies, administrative matters, and the like. Rights to mineral resources, which are fundamentally the property of the Bolivian state, can be granted for their exploitation but the Bolivian state is prohibited from transferring title to them, according to Article 136 of the Constitution. Bolivian companies, foreign companies or individuals, with the exception of minors, government agents, armed forces members, policemen, or their relatives, may own mining concessions. Foreigners, pursuant to Article 25 of the Constitution and Article 17 of the Mining Code, are not authorized to own mining concessions or real estate property within a buffer zone of 50 km surrounding the Bolivian international borders, but they may enter into joint venture agreements on the frontier regions. In March, 1997, Bolivia enacted Law No. 1777 to revise its CODIGO DE MINERIA (Mining Code), to promote private ownership of mineral properties and to enable COMIBOL, the state-owned mining corporation, to lease or joint venture mineral properties which are subject to state-owned mineral leases. The Codigo de Mineria (1997) is available in an official Spanish-English side-by-side version which facilitates understanding the Bolivian mining code. Key features are: There is only one type of mining license, a “La Concesion Minera”, which is comprised of 25 ha units, named “cuadricula minera”. A maximum of 2,500 units is allowed for a mining concession. There is no limitation to the number of concessions that can be held by a company or an individual. Field staking is not required; concessions are applied for on 1:50,000 scale base maps. The owner of the concession has exclusive rights to all minerals within the concession. Annual rents, payable in January of each year, are BOB 9/ha in the first 5 years and BOB 18/ha thereafter (approximately $1.00/ha and $2.00/ha, respectively). If the title holder continues to make the “patentes payment” on time the term of the mining concession is indefinite. 17 Mining concessions cannot be transferred, sold or mortgaged. Provision is made for surface access, compensation and arbitration with private land owners, if any. (NB: private ownership of surface lands outside of major cities is limited). Historical mining concessions, 1 ha “pertenencia minera”, applied for and granted according to the system governed by the old, pre-1967, Mining Code remain valid if the owners have complied with the “Catastro Minero”, an obligatory registration of the mining concessions that existed prior to the implementation of the new Mining Code. This registration involves the legal audit of the titles and the verification of the technical information of the mining concessions, to be included in a digital format on the database of the Bolivian National Service of Geology and Technical of Mines (SERGEOTECMIN). Mining concessions, both “cuadrículas” and “pertenencias” must have their “Título Ejecutorial” registered with the “Mining Registry” that is part of the SERGEOTECMIN and before the Real State Registration Office. Simultaneous with the introduction of the new mining code in 1997 were a number of taxation reforms. Bolivian taxes are now fully deductible by foreign mining companies under US corporate income tax regulations. Taxes applicable are: Mining Royalty (Regalía Minera) equivalent to 1-7% of the gross sales value of the mineral. The tax is paid before the mineral is exported or sold in the local market (in this case only 60% of the tax is paid). Profits tax of 25% on net profits [Gross income – (expenses+costs)]; losses can be carried forward indefinitely. An additional 12.5% is paid when metals/minerals reach extraordinary market prices. Mineral production is subject to a Value Added Tax of 13%. The Ministry of Mining and Metallurgy is responsible for mining policy. Servicio Geologico y Tecnico Minero de Bolivia (SERGEOTECMIN) – the Bolivian Geological Survey, a branch of the Ministry, is responsible for management of the mineral titles system. SERGEOTECMIN also provides geological and technical information and maintains a USGS-donated geological library and publications distribution centre. Also, tenement maps are available from SERGEOTECMIN, which has a GIS based, computerized map system. Exploration and subsequent development activities require various degrees of environmental permits, which various company representatives have advised are within normal international standards. Permits for drill road construction, drilling and other ground disturbing activities 18 can be readily obtained in 2 – 4 months, or less, upon submission of a simple declaration of intent and plan of activities. 4.2.2 Project Ownership Details of ownership of the Pulacayo project properties are complicated by multi-layered option and joint venture agreements. Apogee’s Option/JV agreement with Apex’s Bolivian subsidiary, ASC Bolivia LDC (Agreement I), allows Apogee to earn interests in two earlier agreements that ASC had established with the Pulacayo Mining Cooperative and COMIBOL (Agreements II, III). A brief summary of this information, as provided by Apogee’s legal counsel, is given as Appendix I to this report. The project’s environmental requirements have been completed in compliance with the Environment Law (Law Nº 1333) and the Environmental Regulation for the Mining Activities. A certificate of exemption has been obtained for the exploration phase. An audit of the Environmental Base Line (ALBA) was carried out between December, 2007 and July, 2008 by Mining Consulting & Engineering “MINCO S.R.L.” Its audit report summarizes the work carried out during the Environmental Assessment, and includes: A compilation of information on the local vegetation, animals, soil, water, air, etc. More than 500 samples collected in the area of interest support the conclusions and recommendations of the report; An evaluation of the social impact of the project; An evaluation of the area contaminated during previous mining activities, including tailings, abandoned facilities, acid waters, scrap, etc; An evaluation of other environmental liabilities. The location of the various concessions comprising the property holdings for the Pulacayo project is presented in Figure 4.2. The location of the drill-holes and the Pulacayo deposit relative to the concession boundaries are shown in Figure 4.3. 19 Figure 4.2 Outline of Mineral Concessions, Pulacayo Project N 20 Figure 4.3 Drill-hole Locations Relative to the Property Outline, Pulacayo Project. Paca Deposit Drill-holes shown by black triangles. 21 5.0 5.1 ACCESSIBILITY, CLIMATE, LOCAL RESOURCES, INFRASTRUCTURE AND PHYSIOGRAPHY ACCESS Bolivia, is the highest and most isolated country in South America, with diverse geographic and climatic conditions ranging from snow capped peaks and high altitude plateaus to vast, low-lying grasslands and rainforests. Climate and geography have influenced population settlement, mineral discovery and subsequent development of transportation and infrastructure. Bolivia is landlocked, without direct seaport access. A reasonably well developed rail system exists with connections south to Argentina, east to Brazil and west to Chile and the port of Antofagasta. Rail service from Uyuni connects with Oruro, Atocha, Tupiza, and Villazon (on the border with Argentina). Uyuni is also connected by railway to Chile through Estación Abaroa. Disused rail lines exist between Uyuni-Potosí and Oruro-La Paz. International air travel to Bolivia is via Miami (American Airlines), Mexico City, Brazil, Chile (LAN), Argentina and Peru (Taca). Bolivian airlines AeroSur fly regular internal flights between major cities, with three flights a week to Uyuni city. In 2008, ASC began constructing a lighted airstrip at the San Cristóbal Mine, approximately one hour’s drive to the west on a well maintained gravel road, with completion expected in 2012. The principal highways are generally of a quite reasonable standard; heavy trucks and buses dominate the road traffic outside of the major cities and, for the most part, road freight service functions adequately even to small remote villages. However, secondary roads can be best described as “tracks” and winding, single lane roads are often precariously carved out of steep slopes. The Pulacayo project is accessed from La Paz by means of a paved road, which runs to the area of Huari, passing through Oruro. It can also be accessed by the road between Oruro (gravel) and Potosí (paved) and from Potosí to Uyuni by a good quality gravel road. Paving of the road from Potosí to Uyuni began in 2007 and was scheduled for completion in 2010. 5.2 CLIMATE AND PHYSIOGRAPHY Two Andean mountain chains run through western Bolivia, with many peaks rising to higher than 6,000 m. The western Cordillera Occidental Real forms the western boundary with Peru and Chile; the Cordillera Oriental Real runs southeast from Lake Titicaca then turns south across central Bolivia to join with the Cordillera Central along the southern border with Argentina. Between these two mountain chains is the Altiplano, a high plain with an altitude of 3,500 – 4,000 m. East of the Cordillera Central is a lower altitude region of rolling hills and fertile basins with a Mediterranean climate. To the north, the Andes fall away into the tropical lowlands of the Amazon Basin in Brazil. 22 Climate within Bolivia is altitude related. The rainy period lasts from November to March (summer). Of the major cities, only Potosí receives regular snowfalls between February and April at the end of the rainy season, although La Paz and Oruro do occasionally receive light snow flurries. On the Altiplano and in higher altitude areas, sub-zero temperatures are frequent at night throughout the year. Snow capped peaks are present year round at elevations greater than 5,250 m. The Pulacayo project area is located within the Fourth Geomorphological Province of Bolivia (Eastern Andes), immediately to the southwest of the Cosuño Caldera. Topographical relief is gentle to moderate, with elevations between 4,000 and 4,500 m amsl. The Paca and Pulacayo Domes stand out as topographic highs. Major valleys are shaped by permanent rivers fed by water draining the snow capped volcanic peaks, such as the Cosuño Caldera, and thermal hot springs scattered about the same volcanic complexes. The principal river is the Pucamayu (Río Rojo), which empties directly into the Salar de Uyuni. A small tributary, the Irpa Mayu River, collects runoff from local gorges like the Pacasmayo, Phusamayu, and others, and joins the Totora Mayu to form the Capilla River which eventually joins the regional Pucamayu. Pulacayo has a semi-arid climate, with annual rainfall around 100 mm and mean summer temperatures of 12°C between October and March. Winters are cold with minimum temperatures of -26°C and maximums of 18°C between June and July; mean temperature is 5.5°C. In general, the monthly annual mean temperatures range from a minimum of 1.5°C to a maximum of 21.5°C (Source: SENAMHI interpolated from nearby stations: www.senamhi.gov.bo and response to a request by Apogee). 5.3 LOCAL RESOURCES AND INFRASTRUCTURE Bolivia is a natural resources rich country with a significant production history of silver and tin and secondary production of gold, copper, antimony, bismuth, tungsten, sulphur and iron. To the south and east, sizeable reserves of natural gas exist but their development and export is a contentious national issue, exacerbated by the absence of a seaport. The country has an abundance of hydroelectric power and transmission lines which parallel the road system connecting most of the major settlements. Remote villages generally have diesel generators which run only infrequently during evening hours. Power from the hydroelectric plants of Landara, Punutuma, and Yura (reconditioned by a joint venture between COMIBOL and the Valle Hermoso Electrical Company) passes a few kilometres south of Pulacayo via the national network and a high tension line constructed by the San Cristóbal Company. Telephone service and internet access are available in most areas and cellular telephone service is widespread, although coverage is patchy and international connectivity unreliable. Local communication services in the area are better than average for rural Bolivia. There is an ENTEL-based long-distance telephone service, a GSM signal for cell phones, and two 23 antennae for reception and transmission of signals from national television stations. Apogee has installed a satellite receiver to provide internet access; this service is shared with the Cooperative Social del Riesgo Compartido (Shared Risk Cooperative). Exploration in Bolivia by international companies has been minimal in recent years; Newmont, Coeur d’Alene, Pan American Silver, Glencore and Apex (now Golden Minerals Company) are the most notable international companies represented in Bolivia in recent years. Several junior mining companies are also reported to have been active more recently. Due to perceived political instability and threatened changes to mining taxation there has been a decline in foreign investment to the mining sector. Basic exploration services are available within Bolivia: there are several small diamond core drilling contractors; ALS/Chemex, an international geochemical laboratory group, operates a sample preparation facility in Oruro; SGS operates an inspectorate service in La Paz; and other local assay facilities also exist. The Bolivian National School of Engineering operates a technical college in Oruro (Universidad Técnica de Oruro), including a Mineral Processing department with laboratory testing facilities, which provides commercial services to the mining industry. Competent junior-intermediate geologists, metallurgists, mining engineers and chemists are available in the country. Used mining equipment is plentiful, although most new equipment is imported from Chile or Peru where abundant mining services and supplies are available. At the peak of mining activity, more than 100 years ago, the population of Pulacayo surpassed 10,000. Today, there remain about 600 people. Demographically, the population is divided into a civil sector (people outside of mining activities) and a sector composed of “cooperativistas” (people dedicated to mining activities: Cooperativa Minera Pulacayo Ltda. (Pulacayo Mining Cooperative). The village of Pulacayo has a state-run school, and medical services are provided by the state Caja Nacional de Seguros (National Insurance Fund): a hospital and a clinic each function independently. The encampment has numerous dwellings, some of which are the property of COMIBOL while others belong to private individuals. Some COMIBOL properties have been donated to the “cooperativistas”; some are partly paid for by people who do not reside in the encampment, but keep the dwellings. As part of the Shared Risk Contract, COMIBOL puts the use of this infrastructure at the disposal of the project (Figure 5.5). Potable water for the encampment is supplied from a long-established dam (Yana Pollera) located 28 km from Pulacayo, in the Cerro Cosuño. 24 6.0 HISTORY The discovery of mineralization and the subsequent mining of rich silver deposits at Pulacayo date back to the Spanish Colonial Period (c. 1545). Details of actual production during this period are unknown. However, examination of the remnants of Colonial town sites suggests there was a sizable workforce on the property. In 1833, Mariano Ramírez rediscovered the Pulacayo deposit and, in 1857, Aniceto Arce founded the Huanchaca Mining Company of Bolivia (Figure 6.1) with the support of French investors. The operation ceased at the beginning of the 20th century when water problems in lower levels of the mine halted mining activity. Figure 6.1 Huanchaca Mining Company of Bolivia, circa 1890 In 1927, Mauricio Hochschild bought the property. The Veta Cuatro vein was intersected at an elevation of approximately -266 m, and continued down-dip to the -776 m elevation where it had a strike length of 750 m. During this time the 2.8 km long San Leon access tunnel was developed to facilitate ore haulage, and the first recorded exploration work in the area was undertaken. In 1952 the Bolivian government nationalized the mines and administration of the Pulacayo deposit passed into the hands of COMIBOL (the National mining enterprise), which continued operating the mine until closing in 1959 due to “exhaustion of the reserves and rising costs of exploitation”. COMIBOL also imposed cutbacks on exploration at this time. 25 Historical data from face and back sampling were used by COMIBOL to identify trends of the high grade silver ore shoots for the Veta Tajo, and its contour map of the silver grades is presented in longitudinal view in Figure 6.2. Figure 6.2 Schematic Longitudinal Projection of the Silver Grades, Veta Tajo (Source: COMIBOL Internal Report, 1958) In 1962 the Cooperativa Minera Pulacayo (a local group) was founded and leased the mine from COMIBOL. The Cooperative continues to conduct rudimentary, small scale mining to the present day, exploiting narrow, very high grade silver mineralization in the upper levels of the mine, above the San Leon adit level. Exploration of the Pulacayo area recommenced toward the end of the 1980’s with various mining and exploration companies targeting epithermal silver and gold mineralization in the volcanic-intrusive system in the Pulacayo area. In 2001, ASC initiated an exploration program in the district and signed agreements with the Pulacayo Mining Cooperative and COMIBOL (see Appendix I). ASC completed regional and detailed geological mapping, topographic surveying and sampling of the old historical workings. Subsequently ASC completed 3 drill campaigns at Pulacayo, totalling 3,130 m of diamond drilling. ASC concluded that silver-lead-zinc mineralization and hydrothermal alteration in the district are controlled by a strong east-west fracturing system developed in the andesitic rocks hosting the Tajo Vein. Significant results from the drilling programs were reported by ASC in a press release dated October 23, 2002 and are summarized in Table 6.1. 26 Table 6.1 List of Significant Intersections (ASC, 2002) Hole N° PUD004 PUD005 PUD006 PUD007 PUD007 PUD010 PUD011 PUD013 PUD013 PUD015 PUD015 PUD018 PUD019 PUD019 PUD020 PUD021 PUD022 PUD022 PUD022 PUD022 PUD022 PUD024 PUD024 PUD024 PUD024 PUD024 PUD024 PUD025 From (m) 284.80 96.15 105.55 60.00 70.00 364.40 110.00 36.55 104.40 159.10 172.75 105.50 85.00 83.50 141.80 131.55 160.80 62.00 128.55 138.40 148.00 97.00 99.65 110.40 149.00 189.40 212.40 89.60 To (m) 285.70 114.00 108.00 63.45 96.80 375.35 121.00 58.00 106.50 160.85 174.00 109.60 87.00 94.00 142.50 178.40 163.50 63.30 130.00 140.45 148.56 100.35 100.35 111.60 151.00 190.70 216.30 91.70 Intercept (m) True Width (m) 0.90 17.85 2.45 3.45 26.80 11.35 11.00 21.45 2.10 1.75 1.25 4.10 2.00 10.50 0.70 46.85 2.25 1.30 1.45 2.05 0.56 3.35 0.70 1.20 2.00 1.30 3.90 2.10 0.64 8.00 2.00 2.00 20.00 6.50 5.50 10.50 1.50 1.20 1.00 4.00 2.00 10.00 0.50 25.00 2.00 1.00 1.20 1.50 0.50 2.50 0.50 1.00 1.00 1.00 3.00 2.00 Ag (g/t) 712.8 521.2 2676.8 1178.3 517.2 181.9 191.6 54.2 653.9 101.7 162.8 132.0 143.0 85.2 144.0 37.0 250.4 103.0 131.0 229.0 354.0 295.0 1120.0 602.0 412.0 181.0 379.4 186.0 Pb (%) 1.0 2.2 5.9 3.4 2.3 1.4 9.6 2.1 4.3 1.0 2.3 1.1 4.0 1.0 0.5 2.1 2.5 3.5 6.1 5.7 20.3 15.4 0.1 2.1 1.3 3.5 Zn (%) 1.7 2.4 2.5 3.6 4.2 5.0 9.8 4.3 6.7 2.9 5.5 4.4 5.8 4.9 7.5 5.8 2.6 2.7 5.9 5.4 17.8 6.3 0.3 1.7 3.9 5.7 In March, 2006, Apogee entered into an Option/Joint Venture agreement with ASC (see Appendix I) and commenced the exploration of the Pulacayo-Paca project shortly thereafter. Details regarding the exploration work carried out by Apogee are presented in Chapters 10 and 11, below. 27 7.0 7.1 GEOLOGICAL SETTING REGIONAL GEOLOGY The geology of Bolivia is well described in various Bolivian government reports, including Soruco (2000), and various international journals and publications. National and regional scale geological maps are available from SERGEOTECMIN in La Paz. Some historical exploration reports are also held in its library. The principal geological provinces of Bolivia are shown in Figure 7.1, and the regional geology of central and southwestern Bolivia and the Pulacayo/Paca area is shown in Figure 7.2. The following paragraphs are from the US Geological Survey in USGS Bulletin 1975 (edited). Figure 7.1 Regional Geology of Bolivia 28 Figure 7.2 General Geology of the Pulacayo Area, Potosí District, Bolivia “In southwestern Bolivia, the Andes Mountains consist of three contiguous morphotectonic provinces, which are, from west to east, the Cordillera Occidental, the Altiplano, and the Cordillera Oriental. The basement beneath the area, which is as thick as 70 km, is believed to be similar to the rocks exposed immediately to the east, in the Cordillera Oriental, where a polygenic Phanerozoic fold and thrust belt consists largely of Paleozoic and Mesozoic marine shales and sandstones. Deposited mostly on Precambrian basement, the rocks of the Cordillera Oriental were deformed during at least three tectonic-orogenic cycles, the Caledonian (Ordovician), the Hercynian (Devonian to Triassic), and the Andean (Cretaceous to Cenozoic). The Altiplano is a series of high, intermontane basins that formed primarily during the Andean cycle, apparently in response to folding and thrusting. Its formation involved the eastward underthrusting of the Proterozoic and Paleozoic basement of the Cordillera Occidental, concurrent with the westward overthrusting of the Paleozoic miogeosynclinal rocks of the Cordillera Oriental. These thrusts resulted in continental foreland basins that received as much as 15,000 m of sediment and interlayered volcanic rocks during the Cenozoic. Igneous activity accompanying early Andean deformation was primarily focused further west, in Chile. During the main (Incaico) pulse of Andean deformation, beginning in the Oligocene and continuing at least until the middle Miocene, a number of volcano- 29 plutonic complexes were emplaced at several localities on the Altiplano, particularly along its eastern margin with the Cordillera Oriental, and to the south. In Pleistocene time, most of the Altiplano was covered by large glacial lakes. The great salars of Uyuni and Coipasa are Holocene remnants of these lakes. The Cordillera Occidental consists of late Miocene to Recent volcanic rocks, both lava flows and ashflow tuffs, primarily of andesitic to dacitic composition, that have been erupted in response to the subduction of the Nazca plate beneath the continent of South America. This underthrusting continues, and many of the volcanoes that form the crest of the Andes and mark the international border with Chile are presently active”. Soruco (2000) describes the geology of the Cordillera Oriental in some detail (edited): “The Bolivian Cordillera Oriental is a well defined geographic, geomorphological and geological unit. It is an extension of the same chain in Peru and continues southwards into Argentina. It is limited to the west by the Coniri and San Vicente faults, which separate it from the Altiplano, and to the east by the Main Front Thrust as the limit with the Subandean Ranges. This cordillera has the highest elevations in the Bolivian territory, reaching altitudes close to 6,500 m above sea level, with the presence of sectors of permanent snow and glacial development Tectonically, the Cordillera Oriental can be divided into two sectors, separated by a deep lineament formed by the Cordillera Real Fault Zone. This lineament possibly pertains to a reactivated paleosuture. The sector west from this lineament pertains to the Huarina Fold-Thrust Belt. Geologically, the Cordillera Oriental holds the country’s most complete stratigraphic sequence, with Proterozoic to Recent rock outcrops and marine to continental sequences. The facies are also varied, mostly clastic, but with the development of carbonate shelves in the Upper Carboniferous and Permian and volcanic and volcanoclastics in different systems, but mostly in the Cenozoic. During most of the Lower Paleozoic, it constituted an intracratonic basin, from shallow to deep, with some compressive and extension phases separating the main tectonic sedimentary cycles. It goes on later to make up foreland and backarc continental basins, with important compressive phases with intense associated magmatism”. 7.2 DISTRICT GEOLOGY The following description of the regional geological framework is based on work done by geologists of companies which have explored the area and from GEOBOL (now SERGEOTECMIN) publications. In particular, interpretations by ASC from the Hoja Geológica Uyuni (Uyuni Geological Leaflet), published by GEOBOL on a scale of 1:250,000 and by Apogee’s geologists, who have worked in the region for many years (Figure 7.3). 30 Figure 7.3 Local Geology of the Pulacayo-Paca Area, Potosí District, Bolivia The Pulacayo project is located on the western flank of a regional anticline in a geological environment composed of sedimentary and igneous rocks of the Silurian, Tertiary and Quaternary ages on the western flank of the Cordillera Oriental, very close to the CordilleraAltiplano boundary. The following major regional structures and geological features have influenced the local geology and mineralization: Uyuni-Khenayani Fault: This structure is located about 4 km west of Pulacayo. It is a reverse fault which appears to control the position of volcanic complexes (Cuzco, Cosuño, Pulacayo and San Cristóbal) and their respective mineralized areas 31 (Pulacayo, Cosuño, El Asiento, Carguaycollu and San Cristóbal). This structure places Tertiary sediments in contact with the Paleozoic formations. Cosuño Caldera: Located a few kilometres north-northeast of Paca (a mineralized dome 10 km north of Pulacayo). This is a prominent, collapsed elliptical caldera structure with associated subsidiary domes and extensive ignimbrite deposits which partially cover the area of study. Anticlinal Axis: The mineralized zones are almost all positioned on the west flank of a north-south striking anticline, which is primarily comprised of Silurian sediments overlain by Tertiary lacustrine formations. Within the anticline structure, a sedimentary sequence of clay, sandstone, and conglomerates of reddish colour, located between the Upper Oligocene (Chatiann) and the Lower Miocene (Aquitanian) time periods, forms the base of the stratigraphic column. Intrusive bodies: Prominent Lower Miocene dacitic-andesitic domes and stocks that are associated with phases of resurgence of the calderas (Pulacayo, Tazna, Ubina and Chorolque calderas) stand out and intrude the sedimentary units. A later volcanic phase of the Miocene and Pliocene ages is represented in the anticlinal structure by volcanic pyroclastic and outflows of lava of andesitic and rhyolitic composition. The upper limit of the lithologic sequence is represented by well-developed ignimbrites, as a product of the intense activity of the Cosuño Caldera. The radiometric age dates for the intrusive centres of Animas, Chorolque, Tazna, and Santa Ana, located from 40 km to 60 km to the southeast of the Pulacayo district are between 13.8 and 16.8 Ma. 7.3 LOCAL GEOLOGY SERGEOTECMIN has mapped and named the most relevant Tertiary volcanic-sedimentary formations in the Pulacayo area. Apogee geologists have remapped the Pulacayo area at 1:1,000 scale and the detailed geology is presented in Figure 7.4. The stratigraphic sequence that outcrops in the Pulacayo area is comprised of three Tertiary sedimentary units: Potoco Formation – Ciclo Andino I, bottom-, (Pérez, 1963), the San Vicente (Courty, 1907) and Quehua Formation – Ciclo Andino II, top-, (Geobol, 1963). The economic mineralization in Pulacayo is hosted by the sediments of the Quehua Formation and the Pulacayo andesites. 32 Figure 7.4 Detail Geology of the Pulacayo Area, Potosí District, Bolivia The following paragraphs describe briefly the geology of the various formations. Potoco Formation (Tpo) (Eocene, 50 Ma – Oligocene 30 Ma) The unit was deposited in the backarc and foreland basin of the Eastern Cordillera. The Potoco Formation forms the base of the Tertiary sequence. It consists of dark red-purple colour interbedded conglomerates, clays and sandstone lenses up to 2 m thick. The total thickness of this unit is unknown and it is present only in the Pulacayo area. 33 San Vicente Formation (TSV) (Oligocene, 30 Ma – 25 Ma) This unit outcrops to the north of the Pulacayo (Cosuño) and forms the base of the sequence identified in the northern area. It comprises a thick layer of clast-supported polymictic conglomerate, containing dominantly subrounded clasts of quartzite of Palaeozoic origin that are up to 25 cm in diameter. The conglomerate matrix is composed of medium-grained sandstone and clay. Fragments of Cretaceous sandstones and/or of the Potoco Formation are also seen. The unit as a whole is coloured dark purple to dark reddish and its thickness is approximately 150 m. The San Vicente formation presents a diversity of continental environments: alluvial fan prograding facies, braided river fluvial and lacustrine. All these facies have marked volcanic influence. A good exposure of the contact with intrusive rocks can be observed at the exit of the San Leon tunnel at Pacamayo where the sediments are partially altered close to the contact with the Pulacayo Dome. Quehua Formation (TQH) (Geobol’s Quechua Fm) (Lower Miocene, 20 Ma – 15 Ma) Unconformably overlying the San Vicente Formation, this formation is composed of an intercalation of layers of clay and tuffaceous sandstone, reddish brown in colour to whitish green-grey in the altered areas, containing isolated conglomerate lenses and coarse-grained sandstone. Near the top of the formation there is a 20-m thick conglomerate layer. The sedimentary sequence is intruded by different subvolcanic pulses, all of which constitute the Pulacayo dome complex. J. Pinto in 1988 described the andesitic rocks of the Rotchild and Megacristal units as pre-mineral and the dacitic-andesitic rocks of the Paisano unit as post-mineralization in age. Hydrothermal breccias bodies were also mapped within the dome complex. 7.3.1 Structural Geology The mineralized systems in Pulacayo are hosted by the Tertiary sediments and volcanic rocks of the Pulacayo dome complex. The complex, which is tens of kilometres in length, constitutes a corridor of several domes having a close spatial relationship with a north-south oriented regional fault. Polymetallic mineralization occurs along east-west oriented fault systems, of which the best known is the Tajo Vein System (TVS) emplaced in the southern side of the Pulacayo dome complex., The Tajo vein bifurcates in the andesitic rocks to form separate veins, which collectively form a dense network of veinlets along strike. The bifurcating, polymetallic veins are commonly separated by altered andesitic rock that contains disseminated sulphide mineralization. The TVS is almost 2,700 m along strike at surface and continues to depth of at least 1,000 m, the lowest level in the underground mine. In the upper levels the vein system is about 120 m 34 in width. The polymetallic veins exhibit a sigmoidal geometry along strike, believed to be the result of sinistral movement along the north-south oriented regional fault 7.3.2 Hydrothermal Alteration A local scale alteration system, which can be observed over an area of at least 3.0 km in length by 2.0 km in width has been mapped at Pulacayo. The hydrothermal activity is interpreted to have begun in the upper Tertiary, as can be implied from observation of the Oligocene altered sediments. There is no absolute dating on hydrothermal minerals, consequently the age of the hydrothermal alteration can only be inferred from cross-cutting relationships. Several assemblages of hydrothermal alteration have been recognized: propylitic, sericitic, moderate-advanced argillic, and siliceous alterations. It is possible to observe and map the different alteration assemblages in a traverse through the San León tunnel. Different alteration assemblages and intensities appear in different lithologies. The premineral domes (Rotchild and Megacristal) typically contain an extensive moderate argillic alteration that changes to an intense argillic alteration with closer proximity to the veins and disseminated-stockwork zones. A halo of intense silicification measuring a few centimetres in width is developed in the veins and veinlets walls. The moderate argillic alteration disappears gradually into a propylitic alteration halo at the borders of the Rotchild and Megacristal domes. The Paisano dome unit, interpreted as post mineralization in age, does not contain any observable hydrothermal alteration. The sedimentary sequence often contains a symmetric alteration halo related to the sulphide mineralized veins. From the centre of the vein outwards, the alteration grades to a silicified halo at the wall contacts and gradually into an argillic alteration with further distance from the vein wall. There is a very distinct change in colour from light green to dark red when the rock is fresh. The Pulacayo deposit is a typical polymetallic deposit where galena, sphalerite, barite, sulfosalts, pyrite, quartz and minor chalcopyrite are the major minerals. The sulphide mineralization occurs in veins, veinlets, disseminations in argillic altered rock and stockworks. The veinlets, disseminations and stockwork predominate in the andesitic rocks of the Rotchild and Megacristal domes. In the sediment the mineralization is restricted to narrow veins. The main vein exploited to date is the Tajo vein, which is rarely wider than 3 m. 35 8.0 DEPOSIT TYPES Epithermal mineral deposits are found in numerous locales world-wide. This class of mineral deposit has been recognized since the seminal work of Lindgren (1922) but has only received focused attention as exploration targets over the last 20 years. This work has revealed that precious metal mineralization occurs in two basic and distinct end-member styles. Both styles of mineralization are the result of heated, circulating water that is associated with the intrusion of an igneous body to within 2-4 km of the topographic surface. These intrusions are typically felsic to intermediate in composition, are of calc-alkaline affinity and are currently believed to play an important role in the source of the precious metals and the initial hydrothermal fluid composition. As these waters rise towards the surface they undergo physical and chemical changes that control the style of alteration and the locations at which the precious metals deposit. Many epithermal mineral deposits have been discovered in the western parts of North and South America and have been found to have been formed during three discrete geologic periods – Cretaceous (approximately 100 – 65 million years), Eocene (55 – 40 million years) and Pliocene (5 – 2 million years). Figure 8.1 presents an illustration of the relationship of these intrusions to the location of epithermal mineral deposits. Figure 8.1 Epithermal Mineral Deposit Model The two end member mineralization styles differ in fundamental aspects. The High Sulphidation (HS) deposits are formed by very acidic hydrothermal solutions and have 36 characteristic alteration assemblages that include quartz, alunite, and kaolinite. These deposits are generally hosted by rock units that exhibit the effects of interaction with extremely acidic solutions. In general terms this style of mineralization is found in close association to the source of heat and is typically found in spatial relation to bi-modal volcanic rocks (rhyolite and andesite) that reflect the presence of the underlying intrusions. Low Sulphidation (LS) deposits are formed by the circulation of hydrothermal solutions that are near-neutral in pH, resulting in very little acidic alteration with the host rock units. The characteristic alteration assemblages include illite, sericite and adularia that are typically hosted by either the veins themselves or in the vein wall rocks. The hydrothermal fluid can travel either along discrete fractures where it may create vein deposits or it can travel through a permeable lithology such as a poorly welded ignimbrite flow, where it may deposit its load of precious metals in a disseminated deposit. In general terms this style of mineralization is found at some distance from the source of heat. Figure 8.2 illustrates the spatial distribution of the alteration and veining found in a hypothetical low-sulphidation hydrothermal system. Figure 8.2 Alteration Mineral Distribution in a Low Sulphidation System A great body of academic research has been completed on this deposit type in the past 20 years. A recent review of the salient geological features is provided in Sillitoe and Hedenquist (2003) and a summary of exploration techniques and approaches for these types of deposits is provided in Hendquist et al. (2000). The mineralization at Pulacayo is a typical low sulphidation epithermal deposit containing precious and base metals associated with volcanic rocks. The main geological characteristics of Pulacayo are: 37 The sulphide mineralization is hosted by Tertiary volcanic rocks of intermediate composition. These rocks form part of a dome complex, which outcrops at surface. The mineralized body is composed of stockwork, narrow veins and veinlets, and disseminations in the argillic-altered rock controlled by an east-west oriented normal fault system. The width of the mineralization varies from 40 m to 120 m. Sedimentary rocks intruded by the dome complex constitute the host rock for a bonanza type, high grade vein (Veta Tajo), with high silver and base metals content. The vein structure rarely is wider than 3 m and continues into the overlying stockwork and disseminated zone in the volcanic rocks. The sulphide mineralization extends along strike for 2,700 m and by almost 1,000 m to depth, of which 450 m are hosted in the volcanic unit and 550 m are hosted in the sedimentary unit. The mineral assemblage is relatively simple: barite, quartz, pyrite, calcite as gangue minerals; and galena, sphalerite, tetrahedrite, and other silver sulfo-salts as ore minerals. There is also minor chalcopyrite and jamesonite. The internal texture of the veins is generally banded and drusy with segments containing almost massive sulphides. A vertical zonation appears to exist where base metals increase at depth and silver content is higher at mid levels. 38 9.0 MINERALIZATION The Pulacayo epithermal deposit is hosted by sedimentary and igneous rocks of Silurian and Neogene age. The sedimentary rocks are composed of diamictites, sandstone and shale. The Neogene-aged rocks are mostly of volcanic-sedimentary origin and are composed of conglomerate, sandstones, reddish conglomerates, reddish-brown clay, whitish rhyolite tuff, andesite lava flows, dacitic rhyolite domes and andesite porphyry. The hydrothermal alteration assemblage is characterized by different mineral associations that can be classified as propylitic, argillic, sericitic, silicification, and opaline alteration styles. These alteration types form a semi-concentric zoning, which starts from the centre of the dome and moves towards the outer edge. The spatial distribution of the alteration halos is sinter silica, silica zone, sericitic zone, argillic zone and propylitic zone. However, these alteration halos are influenced locally by the presence of mineralized structures. The spatial distribution of the hydrothermal alteration is used as an indicator for the presence of mineralized structures. As was mentioned above, there is a strong relationship between the type of alteration and the presence of veins. The advanced argillic alteration is usually found in the walls of the veins, grading into less intense argillic alteration and then into a propylitic zone away from the vein walls (Figure 9.1). The thickness of the advance argillic alteration envelope varies from few centimetres to several metres in width. Figure 9.1 Drusy Vein Containing Sphalerite, Galena and Pyrite Note the advanced argillic alteration halo in the vein walls. At the Pulacayo deposit, as in many other hydrothermal deposits, the existence of a system of normal faults is interpreted to have acted as the conduit (feeder) for the mineralizing fluids. As the fluids circulate along the fractures, changes in temperature, pressure and the redox 39 state between the wall rock and fluid provoke the alteration and precipitation of the sulphide mineralization in the open spaces forming veins and as disseminated minerals (Figure 9.2). The veins typically contain banded and drusy textures with intervals of massive sulphide mineralization that are usually less than a metre wide. Between major veins, the sulphide mineralization occurs in veinlets measuring on the order of millimetres to several centimetres in width, as well as occurring as disseminations in the altered rock (Figure 9.3). Figure 9.2 Example of a Massive Sulphide-Filled Vein, Pulacayo Deposit Figure 9.3 Example of Veinlet and Disseminated Mineralization Comprising Tetrahedrite, Sphalerite, Galena and Quartz, Pulacayo Deposit 40 The principal mineralized structure at Pulacayo is known as “Veta Tajo”, which was historically the main silver producer in the Pulacayo mine. The Veta Tajo is part of a larger structural system that is oriented approximately east-west and dips 75° to 90° south. The width of this vein varies from less than 1 m to several m. The structure is filled with quartz, barite, pyrite, sphalerite, galena and silver sulpho-salts (Figure 9.4). Figure 9.4 Example of a Quartz-Galena-Sphalerite-Filled Vein, Pulacayo Deposit As described above, two distinct types of rocks are present: volcanic rocks belonging to the dome complex and sedimentary rocks. The dome complex is interpreted to be intruding the pile of sediments and sits above them, forming topographic hills (Figure 9.5). The mineralized structures are believed to behave differently with each rock type. In the sedimentary rocks there are usually one to three well define narrow mineralized structures, with no or very little disseminated mineralization present in between. These veins are very continuous in the sedimentary rocks, but when they enter into the volcanic rocks they change their character and spread out into multiple veins and veinlets forming almost a true stockwork. The width of the mineralized zone can reach up to 120 m. The contact between the dacitic-andesitic volcanic rocks and the sedimentary rocks is typically found about 500 m below the surface. 41 Figure 9.5 Longitudinal View of the Stratigraphic Sequence, Pulacayo Deposit The high grade parts of Veta Tajo have been mined out as a single vein in both lithologies leaving behind all the lower grade veinlets, secondary veins, stockwork and dissemination that occur in the volcanic rocks. The deepest level of mining in Veta Tajo is -825 m from surface, however, sulphide mineralization is known to continue below this level. The mine ceased operation at this level because of the high cost of extraction in those days and also due to water problems. Apparently the veins exhibit variable characteristics from meso-thermal at depth to epithermal closer to the surface. Fluid inclusion studies in sphalerite found temperatures of formation that vary from 180ºC to 235ºC. Measurements of salinity vary between 6.4 and 10.90% in equivalent weight of NaCl (Villalpando & Ueno, 1987, at Villalpando et al. 1993). Technical information on the Veta Tajo System has been gathered sporadically over the years, but a coordinated scientific approach to the geology, mineralogy and metallogeny is necessary to understand the mineralizing system. Furthermore the Veta Tajo System is not the only sulphide mineralized zone known to be present within the dome complex. Other sub-parallel structural systems containing indications of sulphide mineralization have been found along the northern contact of the dome complex. As well, breccia bodies up to 100 m in diameter containing galena and manganese stockwork zones with anomalous silver values are also present in that area. 42 10.0 EXPLORATION Apogee Minerals Bolivia S.A. commenced an exploration program in Pulacayo in January, 2006, after the company signed a JV agreement with ASC. Since then, Apogee has carried out detail geological mapping and sampling at surface and in the old underground workings, followed up by a topographic survey, geophysical survey, and diamond drilling. The Apogee exploration work also covered the Paca prospect, located 10 km to the north of Pulacayo. The Paca deposit is included within the limits of the exploration licenses. In brief, exploration drilling at the Paca deposit has been carried out on a nominal 50 m by 50 m pattern that has outlined silver-zinc-lead mineralization along a strike length of 500 m and to a depth of approximately 175 m in Zona Principale, the largest of the three modeled domains. A mineral resource estimate was prepared in March, 2007, the details of which are presented in Pressacco and Gowans (2007). This mineral resource estimate suggests that 18,416,000 tonnes of material at an average grade of 43 g/t Au, 1.16% Zn and 0.68% Pb are present in the Inferred Resource category which could conceptually be exploited by means of open pit mining methods. The location of the Paca deposit relative to the Pulacayo deposit has been presented in Figure 4.3, above. 10.1 TOPOGRAPHIC SURVEY A topography survey on the Pulacayo-Paca areas was carried out under contract by Eliezer Geodesia y Topografia which is independent of Apogee and is based in La Paz, Bolivia. The survey covered an area of 24 km2 using the WGS84, Zone 19 South Datum. The coordinates of the reference point known as the GCP CM-43 were obtained from the IGM (Instituto Geografico Militar), (Figure 10.1). The equipment used by the contractor company included four Total Stations LEICA, models TCR 407, TC 703, TC 605L, and TC 600. As part of the field work, Eliezer Geodesia y Topografia also picked up the collars of those completed drill-holes and established 12 lines for an Induced Polarization survey, of which 7 were located in the Pulacayo area and 5 in the Paca area to the north. The stations were spaced at 50 m intervals along each line. The topographic map for the Pulacayo-Paca area was constructed with topographic contours at two metre intervals, with less than 0.5 m of error. The new topographic map was used as the base map to establish road access, geological mapping and surface sampling as well as for locating drill collars. 43 Figure 10.1 Topographic Survey Crew, Pulacayo Project 10.2 GEOLOGICAL MAPPING AND SAMPLING ASC completed a 1:5,000 geological map of Pulacayo in 2003; however, this map only covered a portion of the area of interest. This map was initially used by Apogee’s geologists as the geological reference until they completed their own map at a 1:1,000 scale that covered all the exploration licenses, including both the Pulacayo and Paca areas. The results of the geologic mapping program have been presented in Figure 7.4 above. COMIBOL provided ASC all of the old underground mine plan maps of the Pulacayo mine. Using this information, ASC reconstructed a 3D model for the underground mine. Recently Apogee modified the mine 3D model to its new topographic map as described in detail in Chapter 17.4, below. Apogee carried out a surface sampling campaign at Pulacayo in 2005. The sampling consisted mostly of rock chip samples taken from outcrops. The objective was to characterize the alteration patterns and locate the presence of sulphide mineralization both at surface and in the accessible zones of the underground mine. A total of 549 samples were collected from the following areas: Andesita, Ramales, Paisano, Veta Tajo and Veta Cuatro. Veta Tajo and Veta Cuatro are the historical veins mined at Pulacayo, and are oriented approximately eastwest. The Andesitas and Ramales areas are located to the east the Tajo Vein System and the Paisano area is located to the south of Tajo Vein System. Table 10.1 shows the maximum assay values obtained in the rock chip samples collected from the various areas. Micon recommends that the rock chip sample results that were collected in 2005 from the Veta Tajo and Veta Cuatro areas be integrated into the drill-hole/sampling database. 44 Table 10.1 Summary Table of Rock Chip Sampling Completed by Apogee 10.3 No. of Samples Location 5 121 196 43 184 Andesita Ramales 1,2 and 3 Paisano Hill Veta Tajo Veta Cuatro Maximum Values Ag Pb Zn (g/t) (%) (%) 300 2.38 0.5 809 7.84 0.3 325 4.43 0.05 58 1.45 2.36 13.1 0.07 1.13 GEOPHYSICAL SURVEY An Induced Polarization geophysical survey was carried out between November and December, 2007 over the Pulacayo and Paca areas by Fractal S.R.L (Fractal), a geophysical consultant company independent of Apogee. The survey used a dipole-dipole electrode configuration with readings taken every 50 m. Seven geophysical lines oriented north-south and separated by 400 m with stations every 50 m covered the Pulacayo area (Figure 10.2). Figure 10.2 Induced Polarization Survey Coverage Area, Pulacayo Project 45 The orientation of the geophysical lines is approximately perpendicular to the east-west strike of the Tajo Vein system. Another five lines covered the Paca area. The total distance of survey coverage is 29 line km. The Induced Polarization survey revealed several areas of anomalous readings. The resistivity values were seen to vary between 8 to 600 ohm/m – the low values in electric resistivity were interpreted to represent weakly altered rocks while the high resistivity values were interpreted to represent siliceous bodies. The chargeability values were seen to vary between 2 and 20 mV/m, with chargeability values below 7 mV/m being interpreted to represent the background values (Figure 10.3). Figure 10.3 Induced Polarization Chargeability Results, Pulacayo Project Red=high chargeability areas, Blue=low chargeability areas. 46 The results of the geophysical survey led Fractal to conclude that an east-west oriented zone of anomalous readings measuring some 450 m in width is present in the Pulacayo area. The highest chargeability values are seen in lines LPY4, LPY5 and LPY6, between stations 0 and -900, and they are also coincident with high resistivity values. This has been interpreted as a block of rock with some degree of silicification that contains disseminated sulphide mineralization. Similarly, high chargeability anomalies are seen to coincide with the location of the Tajo Vein System, which is located between stations -750 and -900. This is seen particularly well along the LPY4 and LPY6 lines. Moderately anomalous values in chargeability that are located at the edges of the main anomalous zone have been interpreted as altered rocks, which could be related with a mineralized vein system at depth. 47 11.0 DRILLING Since the Pulacayo mine was closed in 1959, no exploration was carried out until 2002, when ASC initiated a diamond drilling campaign. In 2006, Apogee Minerals S.A. (Apogee) signed a Joint Venture agreement with ASC and commenced an initial exploration program that was completed in May, 2008. 11.1 ASC BOLIVIA LDC (2002-2005) Between July, 2002 and November, 2003 ASC carried out the first phase of drilling, consisting of 14 diamond holes totalling 3,095 m in length (PUD001 to PUD017). Eleven holes were drilled from surface and another three from drill stations located in the underground mine. The contract drilling company, Leduc Drilling S.R.L., performed the drilling with two Longyear rigs, models LF-140 and LY-44. Four holes (PUD003, PUD013, PUD001 and PUD014) did not intercept the target due to technical problems. However, the results in the other ten holes were encouraging enough to continue drilling. The second phase of drilling by ASC commenced in February, 2003. This phase had considered 10 holes, however, the program was terminated after the first two holes were completed (PUD025 and PUD026) and totalled 554 m in length. Both holes were drilled from drill stations located in the underground mine by Drilling Bolivia Ltda, the contract drilling company. ASC re-initiated the phase II drilling program in September, 2003, completing eight holes totalling 1,302 m in length (PUD018 to PUD024 and PUD027). Six holes were completed from surface-based locations and another two holes were completed from drill stations located in the underground mine. The contract drilling company Maldonado Exploraciones S.R.L. was hired to complete the phase II drilling program and it used Longyear, model LY-44 and LF-70 drilling rigs. The drilling contractors encountered serious problem during the phase II program due to the terrain conditions and the drilling technique. As a result, some of the holes (PUD020, PUD021 and PUD023) were abandoned before reaching the target depths. Despite the excellent results obtained in these two phases of drilling, ASC decided not to continue with the exploration in Pulacayo. As a result, no drilling was carried out in Pulacayo during 2004 or 2005. 11.2 APOGEE (JAN 2006 – MAY 2008) The first drilling phase undertaken by Apogee took place between January and June, 2006. The Phase I program consisted of 19 holes (PUD028 to PUD042) totalling 4,148 m in length. Four of the holes were completed from drill stations located in the underground mine and another 15 holes were completed from surface-based locations. The main objective of the Phase I program was to corroborate the previous drilling results obtained by ASC, during which several new drill-holes were completed to attempt to twin the results obtained by previous ASC holes. The Phase I program was also successful in 48 demonstrating the presence of significant amounts of disseminated, veinlet, and stockwork sulphide mineralization located between the high grade veins that were exploited by the old and narrow underground mine workings. Between June, 2006 and February, 2007, Apogee decided to prioritize the exploration work at the Paca project. More than 25,000 m of diamond drilling was completed at the Paca deposit, resulting in a postponement of drilling at Pulacayo. The results of the exploration drilling programs at the Paca deposit are described in Pressacco and Gowans (2007). Apogee re-initiated drilling activities at Pulacayo in November, 2007. During this Phase II drilling program, Apogee completed 14 holes (PUD043 to PUD056) totalling 3,745 m in length. All of the Phase II drill-holes were drilled from surface-based locations. In general, the results of the Phase II drilling program were better than expected by Apogee. Some intercepts, such as that in hole PUD045, contained grades up to 262.5 g/t Ag, 0.79% Pb and 2.93% Zn over a core length of 61.00 m. The Phase II drilling program was successful in demonstrating that the Tajo Vein System was not only a disseminated, veinlet, and stockwork sulphide mineralized system that measured more than 100 m wide, but also contained high grade mineralized shoots that were not exploited by the previous operators of the mine. On the basis of the results of the Phase II drilling program, Apogee believed that another campaign of drilling was warranted. The Phase III drilling program took place between January and May, 2008. During this phase, 54 holes were completed (PUD057 to PUD110) that totalled 14,096 m in length. Eight of the Phase III drill-holes were completed from drill stations located in the underground mine, and the rest of the drill-holes were completed from surface-based locations. The Leduc Drilling S.R.L Company performed Apogee’s Phase I drilling campaign, while the Fujita Core Drilling Company carried out the Phase II and III drilling campaigns. Longyear rigs, models LF44, LM-55, LF-90 and LM-90, were used for the three phases of drilling. The diameter of the drill core for most of the holes was HQ (63.5 mm) with some exception where the diameter had to be reduced to NQ (47.6 mm) to traverse the old mine underground workings. 11.3 APOGEE (JUN 2008 – SEP 2009) Apogee plans the drilling programs with the help of geological sections. The coordinates of the collars of the surface-based drill holes are set by the field geologist using a hand-held GPS unit, with the azimuth and inclination of the hole being set using a compass and a clinometer. The coordinates of the collars of the underground-based drill holes are set by a surveying team, with the azimuth and inclination of the holes being set using transits. The drill-hole deviation is determined at approximately 50 metre intervals using both Tropari and Reflex survey tools. The core is stored at the drill-site in wooden core-boxes containing approximately three m of core each. The sides of the core boxes are marked with the hole identification, box number and the depth intervals of the hole. Every run of core is separated 49 by a wooden tag indicating the depth of the hole. Once the hole is completed, it is sealed and monumented with cement. A PVC pipe is put in the collar, which has been closed with a plug. A metallic plate that records the company name , hole identification, easting and northing coordinates, elevation, final depth and the “start and end” drilling dates is placed next to the drill-hole collar. The core boxes are transported by 4WD pick-ups to the core shack that is located in the town of Pulacayo, a distance of about 5 km. The core was then examined by the supervising geologist, and the depths of geological, structural, or alteration features were marked. An examination of the distribution of magnetic intensity of the drill core was conducted using a hand-held magnet. Descriptions of the lithologies, alteration styles and intensities, structural features, occurrences and orientations of quartz veins, occurrences of visible gold, and the style, amount and distribution of sulphide minerals, were then recorded in the diamond drill logs by the geologist. 50 12.0 SAMPLING METHOD AND APPROACH All of Apogee’s drill-holes at the Pulacayo prospect were completed using equipment to produce core with an HQ diameter, with the exception of some drill-holes in which drilling conditions required the reduction to an NQ diameter. Drill core was collected twice daily by Apogee geologists from the drill site and transported by truck to the company core yard at the Pulacayo townsite, at average distance of 5 km. Hole number and box numbers were marked on each core box by the drilling contractor prior to transportation. Wooden markers were placed in the core boxes after each run (nominally 3.0 m). Upon arrival at the core yard, company technicians aligned and reconstructed the core together when possible and marked individual depth marks at one metre intervals on the core and in the core box walls. Core recovery was measured between core blocks and noted on a data entry sheet. The core was then geologically logged and sample intervals were determined by the geologist. Generally the entire drill-hole was sampled on a 1-m basis; however, occasionally in the few holes with very bad recoveries, composite 2 – 5 m samples were taken. As well, sample lengths are adjusted to reflect significant features observed in the core such as changes in the geology, alteration or mineralization. In general, stockwork and disseminated mineralization was sampled separately from mineralization occurring as more massive veins. In the last phase of drilling, only the zones containing obvious mineralization and the immediately adjacent wall rocks were sampled. Sample numbers were assigned to each sample interval, the sample interval was marked on the core and the sample number written on the core box wall. An aluminum tag with the sample information on it (i.e. sample number, from and to, geologist initials and date), is also affixed in the core box with staples. Pictures of the core are taken after the boxes are marked, then the core is cut in half using a diamond saw and returned to the core box. Friable core was cut in half with a knife. Samples were taken in 1-m lengths and, in certain cases, at shorter lengths, with each sample put in a polyethylene bag. The sample number was written on the outside of the bag and the corresponding sample ticket was inserted into the bag. No missing or misidentified sample bags were reported. The type of mineralization in Pulacayo is mainly composed of sulpho-salt minerals, containing silver, and lead and zinc sulphides, with very rare or no native silver or gold. Therefore, little “nugget effect” is expected. The overall recovery has been over 90% in most of the cases regardless of the type of rock (i.e. andesite, dacite, sandstone or conglomerate). Poor recovery was encountered only when intercepting old underground workings. 51 A total of 1,208 samples were sent to the laboratory of Bondar Clegg, Canada, from the first phase of drilling by ASC. A total of 15,454 samples were sent to the ALS-Chemex preparation facility in Oruro, Bolivia by Apogee., which were then analyzed at the ALSChemex facility located in Lima, Peru. Silver, zinc, lead and copper concentrations were determined using an aqua regia digestion followed by analysis using the ALS method codes AA46 and AA62 that employed Atomic Absorption Spectroscopy (AAS). For those samples containing greater than 300 g/t Ag, the gold values were determined using the same digestion method but using the Au-AA26 analytical method that employs a Fire Assay-Atomic Absorption finish on a 50 g aliquot. A total of 1,161 sample pulps from drill-holes PUD043 to PUD056 were analyzed a second time as replicates through the analytical method ALS AA46 specific element analysis using aqua regia digest followed by AAS determination (Ag, Zn, Pb, Cu), and fire assay-AAS method for samples with silver values exceeding 300 ppm. A total of 133 sample pulps, corresponding to drill-holes PUD045 and PUD063, were analyzed a second time using the ME-MS-61 method at ALS-CHEMEX, Lima, Peru, for 47 elements. As part of the Apogee Quality Control protocols, approximately 5% of the total (594 samples) were re-analyzed by a second laboratory, ALS-Chemex in La Serena (Chile), by the following techniques; ALS Analytical Codes AA46 and AA62 – specific element analysis using aqua regia digest followed by AAS determination (Ag, Zn, Pb, Cu). A comprehensive tabulation of significant results obtained from the drilling programs at the Pulacayo project was presented in Pressacco and Shoemaker (2008). Density measurements were taken every 10 m in zones where there was no observed mineralization; one density measurement per sample was determined when the core contained obvious mineralization (Figure 12.1). Changes in lithology, type or intensity of alteration, were also considered for density. Figure 12.1 Bulk Density Determinations, Pulacayo Project, Bolivia 52 13.0 SAMPLE PREPARATION, ANALYSES AND SECURITY Apogee does not perform any sample preparation or analytical work itself. All such work has been completed by ALS Chemex (ALS) of Lima, Peru. ALS is a respected international analytical service which is accredited with NATA and complies with standards of ISO 9001:2000 and ISO 17025:1999. It utilizes standard analytical methodology and employs a variety of international standards for quality control purposes. Samples were transported from field projects to the ALS sample preparation facility in Oruro, Bolivia by Apogee personnel or a reputable commercial carrier. Sample dispatch forms were utilized to list all samples in each shipment and laboratory personnel crosschecked samples received against this list, reporting any irregularities by fax or email to the site. ALS prepared a flow chart describing the sample preparation procedures for Apogee samples (Figure 13.1). Figure 13.1 Sample Preparation Flowsheet, Pulacayo Project, Bolivia 53 All samples are weighed upon receipt and prepared using ALS preparation procedure PREP31B which consists of crushing the entire sample to >70% -2 mm, then splitting off 1 kg and pulverizing to better than 85% passing 75 micron (Figure 13.2). The coarse rejects are returned to Apogee for storage on site at Pulacayo. Figure 13.2 Particle Size Analyses of Exploration Samples, Pulacayo Project Perform particle size analysis (Apogee) -2mm % Passing 100% 95% 90% 85% 80% 75% 1 26 51 76 101 126 151 176 201 226 251 276 301 326 351 376 401 426 451 476 Real Values Base line 85% work orders Samples from ASC’s drill campaign (2002-2003) were analyzed at ALS’s facility in Vancouver, BC, Canada; samples from Apogee’s programs (2006- ) were analyzed at ALS’s facility in Lima, Peru. All analytical testing is performed utilizing a variety of industrial standard analytical techniques, including (i) ALS Analytical Code ME-MS41-50 element analysis using aqua regia digestion followed by ICP-AES analysis, (ii) ALS Analytical Codes AA46 and AA62 specific element analysis using aqua regia digestion followed by AAS determination (Ag, Zn, Pb, and Cu), and (iii) Fire Assay-AAS finish, for samples with Ag values >300 ppm. ALS inserts its own quality control samples (reference materials, blanks and duplicates) on each analytical run, based on the rack sizes associated with the method. The rack size is the number of samples, including QC samples, included in a batch. The blank is inserted at the beginning, standards are inserted at random intervals, and duplicates are analyzed at the end of the batch. All data gathered for quality control samples – blanks, duplicates and reference materials – are automatically captured, sorted and retained in the QC database. If any assay for reference materials, duplicates, or blanks falls beyond the control limits established, it is automatically flagged red by the computer system for serious failures, and yellow for borderline results. Apogee has instituted internal QA/QC procedures. Control samples (reference materials, blanks and duplicates) are routinely inserted in the batches. “Field Blanks” were prepared from a source of unmineralized quartzite outcropping near Pulacayo, and comprised a “coarse blank”. A commercial blank was purchased as the “fine blank”. Apogee also 54 purchased “commercial standards” (Certified Reference Material), brand WCM, types PB128 and PB-124. Field and commercial blanks and standards were inserted at least 1 in every 50 samples to ensure the presence of enough control samples in each rack. Duplicate samples, comprised of ¼ core, and duplicate samples of pulp were re-analyzed and both were taken random. Duplicate samples are given a new, unique number. Finally and as part of the QCAC procedures, the ALS facility in La Serena, Chile, was used as a second laboratory for cross laboratory analysis. The results of all of the standards, as well as the targets and double samples, are monitored constantly by using Evaluation Software and Quality Control in Reports while preparing the QA/QC respectively, accompanied by graphs by dates and by drill-holes, with the assistance of appointed personnel. There were not any significantly abnormal results detected in the samples. A full description of the Quality Control results has been provided in Pressacco and Shoemaker (2008). 55 14.0 DATA VERIFICATION Micon’s senior geologist, Mr. Reno Pressacco P.Geo., conducted a site visit to the Pulacayo project area between March 26 and 29, 2008 to examine the general site conditions present there. A small number drill pads were visited where discussions were undertaken that examined the drilling procedures that are employed. At the time of Micon’s site visit, one drill rig was in operation (Figure 14.1). Micon found that the drilling program was being carried out to the highest standards currently being practiced in the mining industry and observed that the geological staff was highly motivated and enthusiastic. Figure 14.1 General View of the Diamond Drilling Operation, Pulacayo Project Micon continued its data verification by reviewing the drill core logging and sampling procedures and by comparing the geology and mineralization in several drill-holes against the descriptions in the drill logs completed by the Apogee geologists. Micon found that the logging of the drill core was carried out to the highest degree of quality and noted no significant errors or omissions in the descriptions of the geology and mineralization. Micon compared the assay results presented in three drill logs against the observed mineralization for the respective section of drill core and found that the assays correlated well with the 56 visual observations. Micon observed that the sampling procedures are adequate to the mineralization found at the Pulacayo deposit. During the course of its inspection of the drill core, Micon noted that a number of the drillholes intersected mined out stopes from the historical mining activities at Pulacayo. In some cases the stopes are represented by a clay-like material (possibly uncemented back-filled tailings), loose rock-fill, or voids. In some cases where the drill-holes intersected open stopes, the drilling contractor was able to continue the drill-hole beyond the stoped area, while in other cases the drill-hole had to be terminated at the far stope wall. In conducting spot checks of the density measurements from drill core, Micon noted that the procedures employed previously consisted of the selection of a small piece of drill core with the intention of being representative of a longer interval (generally tens of m) of drill core. In some cases, Micon noted that this resulted in a significant variance locally and attributes this to sample bias. In other words, the selection of the small piece of drill core was not representative of the larger interval. Micon recommends that remedial actions be undertaken wherein additional density measurements be taken on a detailed scale within the zone of stockworking and veining in support of an accurate estimate of the tonnage of the mineral resource. As well, Micon also noted that the mineralized intervals contain intervals that are porous to varying degrees, with little attendant permeability. Micon must point out that current industry best practice includes employing the wax-seal method for cores containing porosity. An audit of the field version of the drill-hole database as at March 29, 2008 was conducted by selecting approximately 10% of the drill-holes. Micon understands that this field version of the database is not the most complete version, as the most up-to-date version of the database is maintained in the La Paz office. Micon understands that the field database is updated on a periodic basis, approximately once per month, so that the most recent drill-hole information may not be reflected in the field version of the database. In conducting its audit, Micon compared the information contained within the paper copies of the selected drill logs with the information contained in the digital database. The detailed results of this comparison have been recorded separately and have been supplied to Apogee at the Pulacayo site. In brief Micon views the findings for the most part as housekeeping items such as: Disagreement in the drill-hole co-ordinates between the paper logs and the digital database is common. Micon suspects that this is due to more current information being utilized in the digital database from such activities as ground-truthing or detailed survey pick-ups following completion of the drill-holes. Micon recommends that the most current drill-hole location information be included with the drill logs. As well, Micon recommends that the drilling method (DD, RC) and size of drill-hole (HQ, NQ, etc) be recorded on the drill-hole logs. There are common occurrences where the digital database contained down-hole deviation information, however, no such information can be found in the paper logs. 57 Micon recommends that the down-hole deviation information be included with the drill logs. Micon noted that the digital database contained information in regard to the core recovery, however, no records of this information could be found with the paper logs. Micon noted that the core recovery is recorded by the core shack technicians by hand on pre-printed forms, and recommends that these originals be included with the drill logs. Micon noted that the results of the specific gravity tests are included in some of the drill-hole logs reviewed, however, no digital equivalent could be found. Micon suspects that this information is contained in a separate digital file and recommends that the density information be included as either a separate tab in the drill-hole database, or as a separate column in the assay table. In examining the assay portion of the database, Micon noted that neither originals nor copies of the laboratory certificates are contained with the paper drill logs, and are not located at the field site (assay certificates are stored at the La Paz office). Micon recommends that either original assay certificates or good quality copies of the assay certificates be included with the paper drill logs. Micon noted that the results of the QA/QC samples are currently recorded in the main assay table, along with the remainder of the assay records. As was discussed at Pulacayo, this manner of treatment will result in extensive data import errors for many of the commercial mine modeling softwares, and Micon recommends that such QA/QC data as blanks, standards, duplicates, and replicates be recorded as separate tabs in the main database. As well, it was noted that assay values of less than detection limits were entered in the assay table using the “<” symbol. In Micon’s experience, this will result in extensive data import errors for many of the commercial mine modeling softwares, and recommends that the “<” symbol not be included in the assay table. Alternative methods include entering any values below detection limits as the detection limits, or entering them as ½ of the detection limits. Discussion was also undertaken in respect of how to handle replicate assays (i.e. for silver values determined by different analytical methods). Micon recommends that the assay table be amended to include columns for the assay values by different assay methods, and the inclusion of a set of “Accepted Value” columns in the assay table. Micon completed its data verification activities by selecting a total of 10 quarter core samples from mineralized sections of drill-hole PUD045 for check assaying. The core samples were shipped to Acme Analytical Laboratories in Vancouver, British Columbia where the silver, zinc and lead contents were determined using similar analytical techniques to those used by the ALS Chemex laboratory (aqua regia digestion followed by AAS). The numeric data are presented in Table 14.1. 58 Table 14.1 Comparison of Micon Check-Assay Results from Drill-hole PUD045 Apogee Original Pb Ag (ppm) (%) 191 4.81 5 0.17 34 0.88 6 0.21 23 0.42 SampleID Hole_ID From To B04239 B04241 B04242 B04243 B04244 PUD045 PUD045 PUD045 PUD045 PUD045 257 258 259 260 261 258 259 260 261 262 B04280 B04281 B04282 B04283 B04285 PUD045 PUD045 PUD045 PUD045 PUD045 293 294 295 296 297 294 295 296 297 298 308 900 707 210 433 B04280 B04281 B04282 B04283 PUD045 PUD045 PUD045 PUD045 293 294 295 296 294 295 296 297 308 900 707 210 0.45 1.53 0.49 0.29 0.32 Zn (%) 6.67 1.03 2.56 1.57 3.43 1.35 1.06 1.11 8.36 2.83 Micon Check Ag (ppm) Pb (aqua regia) (%) 279 6.88 5 0.17 7 0.15 6 0.17 15 0.26 304 648 762 607 168 (fire assay) 304 611 693 552 0.39 0.91 0.43 0.16 0.29 Zn (%) 9.04 0.93 1.43 1.5 3.83 1.51 1.9 3.67 10.23 2.06 Check assay comparisons for silver, zinc and lead are presented graphically in Figures 14.2, 14.3 and 14.4, respectively. These samples were taken with the purpose of independently confirming the presence of mineralization at the Pulacayo project and the small number does not represent a valid statistical population to compare against Apogee’s routine analysis. However, Micon observes that there is a high degree of correlation between the original assays and its check assays and, on this basis, has reason to believe that the reported assay values for silver, zinc and lead are reasonable. Figure 14.2 Comparison of Silver Check-Assay Results, Pulacayo Project 59 Figure 14.3 Comparison of Zinc Check-Assay Results, Pulacayo Project Figure 14.4 Comparison of Lead Check-Assay Results, Pulacayo Project 60 15.0 15.1 ADJACENT PROPERTIES SAN CRISTOBAL Significant quantities of zinc, silver and lead were discovered at the San Cristóbal deposit, located in the Potosi district of southwestern Bolivia, approximately 100 km southwest of Uyuni (Figure 15.1). The deposit has been developed towards production and, now under the ownership of Sumitomo Corporation, is understood to be managed by Golden Minerals Company, successor to the assets of ASMC after the latter’s emergence from bankruptcy protection in March, 2009. A brief description of the San Cristóbal project is given below, based on material previously published on the Apex Silver website (www.apexsilver.com), as of February 10, 2007. Figure 15.1 Location of the San Cristobal property San Cristóbal occupies the central portion of a depression associated with volcanism. The 4-km diameter depression is filled with fine- to coarse-grained volcaniclastic sedimentary rocks. Disseminated and stockwork silver-lead-zinc mineralization occurs locally both within the volcaniclastic sediments and in the intrusions themselves. The primary lead mineral is silver-rich galena, and the primary zinc mineral is sphalerite. A process flowsheet including crushing, grinding, and flotation was proposed, to produce lead/silver and zinc concentrates for shipping to smelters for final metal recovery. 15.2 SAN VINCENTE Pan American Silver currently conducts underground mining and processing operations at its San Vicente mine, located approximately 150 km south of Uyuni. An expansion of mine capacity to produce and treat 750 tonnes per day has recently been undertaken. A summary of the San Vicente mine is presented on the web site maintained by Pan American Silver and 61 is excerpted below1. NB: Micon has not independently verified the information presented on this web site. The information relating to the San Vicente mine is not necessarily indicative of the mineralization found at the Pulacayo deposit, but is believed to be similar in style. “The San Vicente silver-zinc underground mine is Pan American Silver Corp.’s only mining interest in Bolivia. More than 20 bonanza type silver-zinc veins are known to occur over an area of 1.5 km on surface and extend to at least 200 m in depth... San Vicente is a polymetallic vein deposit, located 2.5 km west of a prominent thrust fault. This north-south striking San Vicente fault forms the eastern limit of the intermountain Bolivian Altiplano Basin. The lithology of the Project area includes the fanglomerate facies of the San Vicente formation, which are in contact with Ordovician shales along the San Vicente fault. The fanglomerate consists of poorly sorted conglomerate with clastic sub-angular fragments of Palaeozoic sediments cross cut by quartz veins. The matrix is red in colour and consists of iron bearing sandstone. Mineralization in the district …consists of vein mineralization in pre-existing faults, dissemination in brecciated conglomerates in the San Vicente fault, and mineralization in dacitic dykes. The existing mine was designed and built to extract [material] from steeply dipping narrow veins using conventional shrinkage stoping. The discovery of the Litoral Ramal Dos vein has provided a wide and high-grade addition to the mine resource base. This vein is amenable to longhole mining …and will permit a higher mining recovery of the wider ore zones than could be achieved through shrinkage mining.” Figure 15.2 Schematic diagram showing San Vicente property (Source: www.panamericansilver.com) 1 http://www.panamericansilver.com/operation/bolivia214.php (as of Sep 25, 2009) 62 16.0 16.1 MINERAL PROCESSING AND METALLURGICAL TESTING METALLURGICAL TESTWORK There are two bodies of testwork on the Pulacayo resource: A preliminary metallurgical and petrographical analysis was carried out by Resource Development Inc (RDi), Colorado, in March, 2003, on a very high grade sample. Additional metallurgical tests were undertaken for Apogee by Universidad Técnica de Oruro (UTO), Bolivia, in November, 2009, on high, medium, and low grade samples. This section will discuss both bodies of work, and will cover sample preparations, the recovery of zinc, lead, silver, and the effects of an ultra-fine size fraction in the ore on the recovery and flowsheet design. The head grades of the samples tested are shown in Table 16.1 below. Table 16.1 Head Assays of the Pulacayo Metallurgical Composites Description Ag (g/t) Pb (wt%) Zn (wt%) Cu (wt%) Low Grade 46 0.79 1.24 .03 Med Grade 181 0.69 2.46 0.07 High Grade 268 1.58 2.71 0.67 High/High Grade* *Taken from RDi Report-March, 2003 519 2.2 3.96 nr Note that the RDi sample from 2003 is very high grade (519 g/t silver) and is not typical of a mill feed grade for this resource. This sample, which plots at the top of the grade-recovery curve, is not representative of the potential mill-feed. For that reason a second set of tests were requested by Apogee on samples that would have more typical mill feed grades. In August, 2009, three sample composites (low, medium, and high grade) were prepared from drill core and sent to UTO for testing. Intervals were selected that would match what would be produced by a Pulacayo mining schedule that would produce a range of grades typically feeding the mill, from 100 g/t to 300 g/t silver. UTO tests were completed in November, 2009 with a medium and low grade report and a separate, high grade report issued in February, 2010. 16.1.1 RDi Preliminary Metallurgical Results, March 2003 The RDi results are valuable as preliminary tests. As summarized in the RDi report: 63 “Resource Development Inc. (RDi) completed the preliminary metallurgical testwork on the composite sample of Pulacayo drill cores. The preliminary objective of the testwork was to determine the response of silver [and sulphide minerals] in the ore to various processing options. The bench-scale testwork includes in-place bulk density determination, sample characterization, mineralogy, leaching, gravity concentration and flotation. The highlights of the study indicated the following: The composite sample assayed 518.9 g/t Ag, 2.20% Pb and 3.96% Zn. The head analyses of the sample were significantly higher than the values calculated from the drill core data. The host rock contained significant amount of clay material which resulted in problems in settling of tailings and flotation pulp rheology. The in-place bulk density ranged from 2.2 mt/m3 to 3.4 mt/m3. The mineralogy of the sample was significantly different from the San Cristobal deposit. The predominant sulphide-bearing minerals were pyrite, marcasite, sphalerite and galena. Native silver was not detected in the samples. Silver minerals in the ore were not amenable to leaching, even at the fine grind size. The extractions were generally less than 20%. The sample was not amenable to gravity concentration for silver recovery. The sample responded well to the flotation process and reagent suite developed for the San Cristobal deposit. The locked-cycle flotation process recovered 88.8% of lead and 63.4% of silver in the third-cleaner concentrate assaying 62.2% Pb, 4.46% Zn, 10,891 g/t Ag and 0.15 g/t Au. The zinc third-cleaner concentrate , assaying 61.5% Zn, 3,303 g/t Ag and 0.11 g/t Au recovered 87.6% of zinc, 31.3% of silver and 4% of gold. The results are summarized in Table 16.1. The overall silver recovery in the flotation process was 94.7%. The gold recovery was poor at 7.7%. The impurity analyses of third-cleaner lead and zinc concentrates indicate that penalty will be assessed on these concentrates since several impurities are higher than the norm for the smelter contracts. These impurities should be carefully monitored in any subsequent testwork. The recoveries for lead, zinc and silver need to be viewed with caution as the results would change substantially at lower head grades due to a constant tail effect.” Results from the 2003 locked-cycle tests are presented in Table 16.2. 64 Table 16.2 High/High Grade Locked-Cycle Flotation Tests (from Rdi Report, Mar 2003) Description % weight g/t Ag Lead concentrate 3.10 Zinc concentrate 5.00 %Zn %Zn Dist %Ag Dist %Pb %Pb Dist 10891 63.4 62.20 88.8 4.46 3.9 3303 31.3 0.90 2.1 61.50 87.6 Tails (not reported) Back calculated head 16.1.2 UTO Metallurgical Testwork, August 2009 16.1.2.1 Sample Preparation Drill core assays were supplied by Apogee to Micon, which can be found is section 6. From these assays, core intervals were chosen that would result in a low, medium and high grade composite. The half-core supplied was spilt once more to quartered-core for the intervals chosen, that would produce 100 kg of composite for each grade. Figure 16.1 shows the Pulacayo core shack area where the core was chosen, split and packaged into 5 gallon buckets for shipment 200 km north to UTO labs in Oruro. Figure 16.1 Sample Preparation at Pulacayo Core Shack 65 The UTO laboratory in Oruro was toured by Michael Godard, Senior Metallurgist for Micon, on July 27, 2009, prior to the composite preparation. The laboratory is part of a technical school attached to the Facultad Nacional de Ingenieria. The laboratory was not being used by the school at the time of the tour, but appeared well equipped to handle any mineral processing tests required. Processing the composites at UTO, and in Bolivia in general, had the advantage of being able to use the UTO’s engineering professors and mineral processing professionals. An adjacent assay laboratory, Spectro Lab, was also toured, but was mostly equipped for solution determinations. Spectro Lab was not used to assay the metallurgical products of the met-lab for this reason. ALS Laboratory group was selected instead, since they had been contracted in the past to assay Apogee’s drill core, and had the required QA/QC already in place. Consequentially ALS’s laboratory in Lima, Peru performed the assay determinations on UTO’s metallurgical products. Figure 16.2 Bench Flotation Cells at Universidad Técnica de Oruro 66 The 100 kg of each composite grade was shipped to UTO, where it was crushed and blended. Three head samples of each were taken and sent to ALS for fire and ICP assays, the results of which are shown in Table 16.1. It was decided to focus on metallurgical tests for the medium grade ore to expedite preliminary information. A report on the low and medium grade sample was received along with a high grade report and are included in Appendix IV. Four open circuit flotation tests were done followed by a closed circuit, locked-cycle test. The four open circuit tests were done first to determine the best test parameters, such as reagent dosages, before the more definitive locked cycle test. The summary of the locked-cycle tests are given in Table 16.3. Table 16.3 Locked-Cycle Flotation Tests Assay Results LOW GRADE Description % weight g/t Ag %Ag Dist %Pb %Pb Dist Lead concentrate 0.87 3390 67.5 50.50 62.1 Zinc concentrate 1.55 318 8.5 1.24 2.0 Tails 97.58 11 24.0 0.26 35.9 Back calculated head 100.00 45 100.0 0.71 100.0 Taken from: Prueba 3 Circuito Cerrado LB, Tabla 28, pagina 59 Informe UTO 1 NSS for re‐assay (CD >1000 g/t) MEDIUM GRADE Description % weight g/t Ag %Ag Dist %Pb %Pb Dist Lead concentrate 1.20 6220 33.7 51.00 74.3 Zinc concentrate 3.70 2990 49.7 0.85 3.8 Tails 95.10 39 16.7 0.19 21.9 Back calculated head 100.00 222 100.0 0.83 100.0 Taken from: Prueba 3 Circuito Cerrado LM, Tabla 8, pagina 24 Informe UTO 1 HIGH GRADE Description % weight g/t Ag %Ag Dist %Pb %Pb Dist Lead concentrate 2.14 9670 69.9 53.40 77.0 Zinc concentrate 3.69 1080 13.5 1.00 2.5 Tails 94.17 52 16.7 0.32 20.5 Back calculated head 100.00 296 100.0 1.48 100.0 Taken from: Prueba 2 Circuito Cerrado LA, Tabla 7, pagina 21 Informe UTO %Zn %Zn Dist 19.65 53.30 0.21 1.15 14.9 72.0 17.6 100.00 %Zn %Zn Dist 3.72 58.30 0.43 2.61 1.7 82.6 15.7 100.00 %Zn %Zn Dist 5.52 59.00 0.50 2.77 4.3 78.7 17.1 100.00 %Cu 1.15 0.20 0.01 0.02 %Sb 0.64 0.08 0.007 0.01 g/t Hg 6.64 10.50 0.89 1.09 g/t As 1555 571 825 827 g/t Cd >1000 >1000 0 n/a %Cu 1.79 1.29 0.02 0.09 %Sb g/t Hg 1.65 2.81 0.77 11.30 0.02 0.31 0.067347 0.74663 g/t As 3940 457 1145 1153 g/t Cd 261 >1000 156 n/a %Cu 2.22 0.43 0.02 0.08 %Sb g/t Hg 3.96 2.79 0.30 13.71 0.01275 0.31 0.107931 0.857532 g/t As 2530 502 1865 1829 g/t Cd 346 >1000 12 n/a The back calculated lead and zinc head grades matched the composite head grades in Table 16.1, which indicates the metals balance for this test is reasonably accurate. For comparison, the 2003 RDi locked-cycle test is summarized in Table 16.2. A “grade vs. recovery” relationship can be developed. The relationship between silver head grades and recovery are shown in Figure 16.4 and Figure 16.5 (see page 72). 67 Table 16.4 Locked Cycle Test Results-No Desliming Prior to Flotation High/High Grade Locked‐Cycle Flotation Test (from Rdi Report, Mar 2003) Description % weight g/t Ag %Ag Dist %Pb %Pb Dist Lead concentrate 3.10 10891 63.4 62.20 88.8 Zinc concentrate 5.00 3303 31.3 0.90 2.1 Tails (not reported) head 100.00 519 2.20 High Grade Locked‐Cycle Flotation Test Description % weight g/t Ag %Ag Dist %Pb %Pb Dist Lead concentrate 2.39 6620 56.0 52.40 78.8 Zinc concentrate 3.76 2010 26.7 1.25 3.0 Tails 93.85 52 17.3 0.31 18.3 head 100.00 283 100.0 1.59 99.99 Medium Grade Locked‐Cycle Flotation Test Description % weight g/t Ag %Ag Dist %Pb %Pb Dist Lead concentrate 1.20 6220 33.7 51.00 74.3 Zinc concentrate 3.70 2990 49.7 0.85 3.8 Tails 95.10 39 16.7 0.19 21.9 head 100.00 222 100.0 0.83 99.99 Low Grade Locked‐Cycle Flotation Test Description % weight g/t Ag %Ag Dist %Pb %Pb Dist Lead concentrate 0.53 2600 30.1 46.70 34.7 Zinc concentrate 1.28 749 20.9 4.32 7.7 Tails 98.19 23 49.1 0.42 57.6 head 100.00 46 100.0 0.72 100.00 %Zn 4.46 61.50 %Zn Dist 3.9 87.6 3.96 %Zn 7.94 57.00 0.33 2.64 %Zn Dist 7.2 81.1 11.7 100.0 %Zn 3.72 58.30 0.43 2.61 %Zn Dist 1.7 82.6 15.7 100.0 %Zn 9.72 44.80 0.51 1.13 %Zn Dist 4.6 51.0 44.5 100.0 Ultra-fines generated from the Pulacayo ore appear to be the reason for the low silver recovery in the medium and low grade sample. 16.1.2.2 The Effect of Fines on the Pulacayo Resource As noted in the RDi report, the sample contained a significant amount of clay material which created problems in flotation pulp rheology. The 2009 testwork also identified issues with the clays in the Pulacayo ore. For this discussion, fines are defined as any particle with a diameter smaller than 44 microns, and clays as particles with diameters smaller than 2 microns. Also, “desliming” is defined as removing the clay fraction from the slurry. Clay causes problems by: Significantly reducing the separation efficiencies between mineral and gangue in flotation. Clay particles preferentially follow the water into either the concentrate or to the tailings resulting in lower concentrate grade and lower recovery. 68 Blinding the filter cloth and retaining water in the filter cake when dewatering the concentrates. Slow settling rates in the TSF water-cap column; hence, reclaiming water from the TSF may be problematic unless it is treated. It is recommended that the clays in the Pulacayo ore be further studied to determine their effects on concentrate filtering, reclaim water clarity, and TSF deposition density for future design. The test program at UTO called for one open-circuit float test to be done with desliming of the slurry prior to flotation. Figure 16.3 shows the test procedure, described in the UTO report, which generated the results of test 4, as given in Table 16.5. Table 16.5 Metallurgical Balance, Deslimed Prior to Float, Medium Grade Test 4 Products Pb-Ag Flotation 2º Pb Cleaner 1º Pb Cleaner Pb Rougher Zn-Ag Flotation 2º Zn Cleaner 1º Zn Cleaner Zn Rougher Underflow Overflow Total Tailings Calculated Head Grade Weight % 0.68 0.20 0.85 1.73 2.97 0.37 1.41 4.75 71.22 22.31 93.52 100.00 % Pb 57.00 29.20 6.47 29.04 0.29 0.72 1.14 0.58 0.13 0.35 0.18 0.70 Lead % Dist. 55.49 8.42 7.81 71.72 1.23 0.38 2.30 3.91 13.22 11.15 24.37 100.00 Silver g/t Ag % Dist. 10,000 35.49 7,270 7.65 1,790 7.88 5,666 51.02 679 10.49 338 0.64 2,900 21.35 1,314 32.48 16 5.93 91 10.57 34 16.50 192 100.00 % Zn 5.78 4.80 3.90 4.75 55.40 11.25 13.80 39.60 0.12 1.21 0.38 2.32 Zinc % Dist. 1.70 0.42 1.42 3.54 70.92 1.78 8.42 81.12 3.69 11.65 15.34 100.00 The cyclone overflow, which is the deslimed fraction product, contained 10.57% of the silver which was sent to tails. If this silver can be recovered, it could potentially increase silver recovery by 10%. If this silver clay-fraction can be recovered it would also have to be cleaned to concentrate grade. Sodium fluosilicate was used to depress the clays in Test 4 and in the other flotation tests. Lime was also used to control pH for differential flotation and to disperse the clay to help improve the concentrate grade. The treatment of the silver clayfraction requires further metallurgical tests, before final selection of the process flowsheet and equipment. The generation of clays in the grinding circuit needs to be kept to a minimum. For this reason, cyclone separation efficiencies will be an important consideration when the selection of grinding circuit equipment is done. 69 Figure 16.3 Open Circuit Float Test Parameters - Desliming Prior to Float -Test 4 70 RDi reported the clay as coming from the 30% mica/illite, and 10% kaolinite in the host rock. In addition, the OTX Mineralogy report (January, 2003), indentifies tuffaceous clastite as a clay-generating rock. No further mineralogical testing on the clays is considered necessary. Particle size distributions (PSD), and assaying of size fractions on the flotation feed done by UTO shows that the clay content increases with decreasing grade. The medium grade had 22.31% fines in the float feed, and the low grade has 26.65% fines in the float feed. This is also backed up by the size analyses on the flotation tails showing increasing amounts of clay (including silver-bearing clay) going to tails with decreasing head grades. As the head grade decreases, clays have an increasingly detrimental effect on concentrate grade and recovery. Table 16.6 shows increase silver recovery calculated by adding 75% of the silver in the slime fraction to concentrate, instead of sending it to tails. This is practical using fine recovery equipment and using SG differentials between oxides clays and metal clays with centrifuges, spirals, and/or desliming cones, etc. These recovery numbers were used in Table 16.7 to forecast the concentrate grades and recovery used in the economic assessment. Table 16.6 Locked Cycle Test Results - Desliming Prior to Flotation High Grade Locked‐Cycle Flotation Tests (deslimed) Description % weight g/t Ag %Ag Dist 2.14 9670 69.89 Lead concentrate 3.69 1080 13.46 Zinc concentrate 75.43 32 8.16 Float tails 18.74 134 8.49 COF to tails 94.17 52 16.65 Total tails 100.00 296 100 Back calculated head Medium Grade Locked‐Cycle Flotation Tests (deslimed) Description % weight g/t Ag %Ag Dist 0.8 12250 47.49 Lead concentrate 3.56 1460 25.12 Zinc concentrate 75.59 48 17.52 Float tails 20.05 102 9.87 COF to tails 95.63 59 27.39 Total tails 100.00 207 100 Back calculated head Low Grade Locked‐Cycle Flotation Tests (deslimed) Description % weight g/t Ag %Ag Dist 0.87 3390 67.53 Lead concentrate 1.55 318 8.45 Zinc concentrate 71.76 11 18.1 Float tails 25.82 10 5.92 COF to tails 97.58 11 24.03 Total tails 100 45 100 Back calculated head 71 %Pb %Pb Dist %Zn %Zn Dist 53.4 76.98 5.52 4.27 1 2.49 59 78.68 0.23 0.7 11.7 8.84 0.27 1.43 7.37 9.69 0.32 20.54 0.5 17.06 1.48 100.01 2.77 100.01 %Pb %Pb Dist %Zn %Zn Dist 56.93 0.74 61.51 3.55 5 51.4 1.83 83.66 0.24 24.42 0.42 14.51 0.39 10.52 1.25 11.45 0.27 0.74 34.94 100 0.59 2.19 25.95 111.45 %Pb %Pb Dist %Zn %Zn Dist 50.5 62.12 19.65 14.85 1.24 2.03 53.3 72.03 0.27 27.44 0.21 13.12 0.23 8.41 0.2 4.49 0.26 0.71 35.85 100 0.21 1.15 17.61 104.49 The zinc head grade distributions (highlighted above, in yellow) indicate the need for UTO to further refine the reported metallurgical balance. Figure 16.4 show the grade recovery curve for straight flotation without desliming prior to flotation, and Figure 16.5 is the grade recovery curve assuming desliming prior to flotation, but then adding 75% of the fine silver back to the concentrates to obtain the final silver recovery. Figure 16.4 Silver Grade vs % Recovery without Desliming prior to Flotation 100 % 95 90 R e c o v e r y 85 80 75 70 65 y = 0.0875x + 54.483 R² = 0.826 60 55 50 0 100 200 300 400 500 600 Silver grade g/t Figure 16.5 Silver Grade vs % Recovery when 75% Silver Recovered from Deslimed Clays 100 % 95 90 R e c o v e r y 85 80 75 70 65 y = 0.0333x + 77.319 R² = 0.8299 60 55 50 0 100 200 300 Silver grade g/t 72 400 500 600 The final calculation, as shown in Table 16.7, estimates the mass yield, concentrate grades and recoveries consistent with the predicted mill feed grade. Table 16.7 Concentrate Grades and Recovery at Forecast Average Head Grade Product Mill Feed Lead concentrate Zinc concentrate Tailings 16.1.2.3 Mass Yield dmt/d 1800 29 59 1713 Grade Percent Recovery (%) Ag g/t %Pb %Zn Ag Pb Zn 154.2 6220 873 28.5 1.0 51.0 0.85 0.22 2.0 3.72 53.0 0.19 100.0 63.9 18.6 17.6 100.0 77.6 2.7 19.7 100.0 3.0 87.7 9.3 Deleterious Elements on Smelter Returns The Pulacayo ore contains four deleterious elements which will decrease the value of the lead concentrate. The composition of the lead concentrate from the medium grade sample included arsenic (0.394%), copper (2.80%), antimony (3.44%), and zinc (4.19%). The zinc concentrate had lower concentrations of these elements. The medium grade lead and silver concentrates assays were used in the economic model and NSR calculations. 16.2 MINERAL PROCESSING Mineral Processing options are described in Section 18 of this report. 73 17.0 17.1 MINERAL RESOURCE AND MINERAL RESERVE ESTIMATES INTRODUCTION An initial drilling program during the 2008 field season at the Pulacayo project has been successful in outlining a broad zone of relatively low grade disseminated- and stringer-style silver-zinc-lead mineralization along a strike length of approximately 750 m and from surface to a vertical depth of approximately 500 m. This mineralization was the subject of an initial mineral resource estimate that was prepared prior to the completion of the drilling program which used all drill hole data up to and including hole PUD-110 (Pressacco and Shoemaker, 2008). This zone contains occasional higher grade intervals that consist of relatively narrow sulphide-rich veins, stockwork breccias and breccia zones. Drilling continued subsequent to the crystallization date of the initial mineral resource estimate such that an additional 29 drill holes were completed, largely from a drill station established within the existing underground workings, and targeted an area of higher grade mineralization with the objective of providing sufficient in-fill information to improve the confidence of the mineral resource estimate in that area. All of the core for these additional 29 drill holes was logged geologically and, due to budgetary constraints, the core from all holes was assayed, except for six drill holes (PUD-134 to PUD-139, inclusive). The initial mineral resource estimate completed in 2008 contemplated three possible production scenarios including extraction of mineralized material by means of an open pit mine only, and underground mine only and a combination of open pit and underground mining. The objective of this updated mineral resource estimate is to provide a global estimate of the tonnage and average grade of the mineralized material present using a conceptual operational scenario in which mineralized material will be extracted by means of underground mining methods, with zinc-silver and lead-silver concentrates being produced either via an on-site concentrator or by means of a toll-milling agreement with an existing concentrating facility located elsewhere in the region. 17.2 DESCRIPTION OF THE DATABASE A digital database containing the additional 29 drill holes was provided by Apogee to Micon wherein such information as collar location, down-hole survey, lithology, density measurements and assays was stored in comma delimited format. This drill hole information was modified slightly so as to be compatible with the format requirements of the GemcomSurpac v6.1.1 mine planning software and was merged into the existing drill hole database. A number of additional tables were created during the process of developing a grade block model of the mineralization found at Pulacayo to store such information as composite assays, zone composites and assorted domain codes. A description of the revised database is provided in Table 17.1. In all, the database contains information for 138 drill holes that comprise surface-based drill holes completed by Apex Silver and recent surface- and underground-based drill holes that 74 were completed by Apogee. A listing of the collar information for the initial 109 drill holes was provided in Pressacco and Shoemaker (2008) and a listing of the collar information for the additional 29 drill holes is provided in Appendix II. Table 17.1 Summary of the Pulacayo Drill Hole Database as at October 14, 2009 Table Name assay_capped assay_raw assay_raw2 collar comp_1m ddh_composites styles survey translation zone_flags 17.3 Data Type interval interval interval Table Type time-independent time-independent time-independent interval interval time-independent time-independent interval time-independent Records 3,805 0 17,443 138 4,172 76 5 706 0 154 TOPOGRAPHIC SURFACE The topography in the Pulacayo area ranges in elevation from approximately 4,100 m to 4,500 m amsl and consists largely of rolling to steep-sided slopes along incised valleys. For the most part the surficial materials are comprised of in-situ weathered, colluvial and alluvial deposits with occasional low rock outcroppings. A detailed topographic survey was carried out by Apogee in 2008 where each two-metre contour and all important topographical features such as roads and shaft collars were surveyed in using a total station and a series of reflecting prisms that were held in place by field crews. In such a manner Apogee has generated a high quality topographical map for an area that measures approximately 2,600 m in an east-west direction and 1,600 m in a northsouth direction. 17.4 HISTORICAL MINE WORKINGS The Pulacayo project has a long history of mining as discussed in Chapter 6 above. This mining activity has resulted in an extensive network of shafts, winzes, level development and stoping dating back to the early 1800’s. Records relating to this historical mining activity are available from such sources as private company files and from the offices of COMIBOL to varying degrees of detail. In 2008, Apogee had conducted an initial review of the records contained within the COMIBOL offices in La Paz and was successful in locating some level plans for the upper levels, along with a vertical longitudinal projection depicting the mined out areas that dates to 1945, corresponding to the end of the mining activities by the Hochschild group. The mine was nationalized in 1952 and was operated by COMIBOL, which Micon understands had the primary focus of conducting pillar recovery where available and exploiting high grade areas of mineralization deeper in the mine. The mine subsequently closed in 1959 and experienced a renewed period of activity when the 75 “cooperativas” (an informal collection of local individuals) began intermittent mining activities that focussed on exploiting very narrow (on the order of 0.5 m), high grade structures. Mining activities by the cooperativas continues to this day. While still using the metric system of measurement, the entire historical underground infrastructure was completed using a surveying co-ordinate system that is different from that employed by Apogee. Digital copies of the level plans were provided to Micon which proceeded to adjust the location of the workings to Apogee’s project grid using the location of the shafts shown on the level plans and their corresponding locations on the new, highquality topographic survey as control points. Micon used the Gemcom-Surpac mine modeling package to carry out this transformation and found that, for the most part, the adjustment from the historical coordinate system to Apogee’s survey system required only a simple shift of the northing and easting coordinates. A minor adjustment was required in elevation, but no rotation was required. Comparison of the final location of the shafts against the information provided from the detailed topographic surface suggested that the transformed locations of the shafts are accurate to within 5 m. It is to be noted that the source data for the model of the levels in the mine are the historical level plans, which contain little to no information regarding the grade or slope of the levels. In reality, the grade of the floor of the levels is typically excavated at a slight incline (typically on the order of +0.5% to +1% for track-based underground mining operations) in order to allow drainage of water. However, considering the age of the workings in the upper levels, a strong possibility exists that transportation of the muck was carried out with the assistance of pit-ponies where the floor of the drift can be established at steeper inclines. Given the lack of detailed information regarding the inclination of the floor of the drifts, for the purposes of the initial mineral resource estimate Micon assumed an inclination of zero (i.e. a flat floor) for all of the levels modeled. As well, for the purposes of the initial mineral resource estimate, Micon assumed a constant cross-sectional dimension of 3.0 m (width) x 3.7 m (height) for all of the modeled drifts on the basis of the results of examination of the indicated drift widths on a number of the level plans. Should the project proceed to a more advanced state, Micon recommends that the precise location and inclination of the levels be established by detailed survey methods. As well, it is to be noted that the level plans for three of the upper levels have not been located (the 4252, 4282 and 4316 metre levels). Micon recommended that efforts continue to be directed towards location of the records of these levels and integration of their results with the remainder of the model of the mine workings. In respect of the mined out areas, the only source of information that could be located was a vertical longitudinal projection that was found in the files of COMIBOL (Figure 17.1). It can be seen that sufficient information is contained to determine the location and extent of the mined out areas relative to the levels, shafts and winzes. However, detailed examination of the development on many levels reveals that the location of the stoped area cannot be determined with confidence because of the presence of a number of parallel drifts that are 76 oriented along the strike of the mineralization, each of which could have been used as access and haulage ways for extracted mineralized material. Because of this uncertainty, and until further information is found to the contrary, Micon assumed that stoping was carried out for each of the parallel drifts and that the stopes extended completely up to the next level above. Figure 17.1 Vertical Longitudinal Projection of the Mined Out Areas as at 1945, Pulacayo Project A major shortcoming of the longitudinal projection method of presentation is that the width of the mined out stopes cannot be determined. The width of the modeled stopes was estimated from a description of the mining presented in Ahlfeld and Schneider-Scherbina (1964) that describes the widths of the stopes as ranging from 1.1 to a maximum 6 m. For the purposes of this initial mineral resource estimate, Micon assumed a constant, average stope width of 3 m for the model of the mined out voids. Micon recommends that should the project proceed to a more advanced state, the shape and location of the mined out stopes be determined by appropriate methods to an appropriate degree of accuracy. Plan and longitudinal images of the resulting digital model of the mined out areas are presented in Figure 17.2. 17.5 METAL PRICE SELECTION The prices of zinc, lead and silver are cyclical, responding to the supply and demand relationship and influenced to a degree by market speculation and technical analyses. The metal prices have varied widely since the year 2000 and the prices for each of the three metals have recently retreated from their former high levels. Given the cyclical nature of metal prices it is not reasonable to utilize the metal price at any one point in time, as it is certain that the price will change in the future. 77 Figure 17.2 Selected Views of Digital Models of Historical Workings, Pulacayo Project 78 While experience has shown that it is difficult at best to predict what the future metal prices will be, a reasonable alternative is to utilize an average metal price over a time period rather than using the metal prices at the close of any particular business day. In this manner a degree of averaging is applied to the cyclical nature of the metals prices and longer-term trends in the metal prices begin to be taken into account. For the purposes of this mineral resource estimate, Micon has chosen to use the average silver price of the 36-month period ending August 31, 2009, resulting in a value of $13.81/oz (source: Kitco web site) and representing the trading range of the metal for that period. Since the selection of this average metal price, in the period September 1, 2009 to March 31, 2010, the daily price fix of silver in London has varied between a low of $14.74/oz and a high of $18.84/oz. The prices of both lead and zinc have gone through a trough in late 2008 and early 2009 and are now significantly above their lows. In the absence of a more formal metal price forecast, Micon believes that an appropriate method of selection of metal prices for lead and zinc is to examine the longest term forward contract price for each metal that is available on the London Metal Exchange, as it is believed that these forward prices are the best reflection as to where the industry as a whole believes that the metal prices will be during the period under consideration. As of August 2009, the London Metal Exchange 27-month forward seller price for zinc was $0.864/lb) and the 15-month forward seller price for lead was $0.859/lb). 17.6 DOMAIN MODELING Based upon its experience in the preparation of the initial mineral resource estimate, Micon concluded that the relationship of the mineralization to host lithology indicated that the composition of the hosting lithologic units bears little to no influence upon the concentration or distribution of the mineralization. Examination of the metal distributions intersected in the drill hole assay data reveals that the distribution of the metals varies widely from one sample to the next, such that a potential economic return of any given sample can be achieved by any of the three metals in any given sample. Consequently, for the updated mineral resource estimate, Micon proceeded to prepare a domain model that attempted to represent the distribution of the mineralization that exceeded estimated operational costs only. For the purposes of this updated mineral resource estimate, Micon judged that the most appropriate method to deal with the polymetallic nature of the mineralization was to apply a Net Smelter Return (NSR) to the assay data. This method recognizes that more than one metal can contribute to a potential revenue stream and proceeds to derive a factor that accounts for such items as recovery to concentrate, metal prices payable fraction, penalties, treatment and refining charges and freight. In this manner, a set of factors are derived that convert the in-situ grades to net revenue for each metal. The revenue for each metal is summed to arrive at a NSR value for a given sample. 79 Given that the exact values of many of these input parameters are not known at such an early point in the project’s development, estimates were derived on the basis of the best available information from a variety of sources including initial test work results and Micon’s experience with current smelter terms for zinc and lead concentrates in the region. A summary of these factors is provided in Table 17.2, however, due to confidentiality reasons, details of the smelter terms cannot be disclosed. Table 17.2 Summary of the Input Values and NSR Factors, Pulacayo Project Item Metal Price Recovery to Concentrate NSR Factor Silver $13.81/oz 31.3% to zinc conc 63.4% to lead conc 0.33 per g Ag Zinc $0.86/lb 87.6% to zinc conc 3.9% to lead conc 15.29 per % Zn Lead $0.86/lb 2.1% to zinc conc 88.8% to lead conc 13.87 per % Pb The NSR value was then calculated for each sample within the assay database. For purposes of construction of a domain model of potentially economic mineralization a nominal NSR value of $40/t was applied as a modeling constraint on in-situ block values.. The NSR value was displayed on the drill hole traces and was used to establish the outline of the mineralized zone on cross-sections that were spaced at 50 metre centres (viewing windows of +/- 25 m). The locations of the mineralized contacts were “snapped” to the observed location in the individual drill holes such that the sectional interpretations “wobbled” in three dimensional space, to either side of the section plane. In all, interpretation was carried out on 19 cross-sections along a strike length of 950 m and to a depth of approximately 450 m, and the resulting “wobbly polylines” were then linked together to form a three-dimensional solid of the mineralized zone (Figures 17.3 and 17.4). Examination of drill core revealed that a cap of oxidized material was present throughout the project area. Based upon visual observations, Micon views the effect of this oxidation as altering original silver-zinc-lead-bearing hypogene minerals to their oxide, carbonate or sulphate equivalents. Given that no metallurgical test work has been completed on this material, on the basis of its experience, Micon believes that the presence of the oxidation in the mineralized zone will have a negative effect upon the metal recoveries and the quality of the resulting concentrates. To that end, a model of the oxide-sulphide transition was created from drill hole data and was used to code the block model accordingly. During the course of preparing the cross sectional interpretation of the NSR domain, a number of intervals were noted in the drill holes for which no assay information was available. In some cases these non-sampled intervals fell inside the NSR domain model, and so were likely to result in an estimation error on a local basis. Micon elected to adopt a conservative approach and assumed that the non-sampled intervals that lay within the NSR domain contained zero metal values. In all, two drill holes were affected (PUD024: 227.40234.60 m and DDH PUD074: 345.82-351.00 m, 351.71-354.70 m, 355.24-358.00 m). 80 Figure 17.3 Plan and Longitudinal Views of the Nominal $40/t NSR Solid 81 Figure 17.4 Cross Section 740300E Showing the Outline of the Nominal $40/t NSR Domain Model 82 17.7 TREND ANALYSIS An analysis of the trends of the various components of the mineralization such as silver, zinc and lead grades was conducted to assist in the understanding of the spatial distribution and any zonation of these items within the limit of the mineralized domain. In order to prepare longitudinal views of the metal distribution, the composite silver, zinc and lead grades contained within the three-dimensional model of the mineralized zone were extracted from the database using the Composite by Geology function of the GemcomSurpac software. The resulting data points were projected in longitudinal view for treatment and analysis. Longitudinal views of the contoured silver, zinc, lead grades, along with the contoured NSR values are presented in Figures 17.5, 17.6, 17.7, and 17.78 respectively. Figure 17.5 Contoured Silver Values for the Nominal $40/t NSR Domain Model, Pulacayo Project 83 Figure 17.6 Contoured Zinc Values for the Nominal $40/t NSR Domain Model, Pulacayo Project Figure 17.7 Contoured Lead Values for the $40/t NSR Domain Model, Pulacayo Project 84 Figure 17.8 Contoured NSR Values for the Nominal $40/t NSR Domain Model, Pulacayo Project Although a number of small-scale trends are evident in these images at varying orientations, the overall trends for the distribution of silver, zinc and lead are generally parallel to the strike of the mineralizing system (i.e. azimuth 100°) with a horizontal plunge (i.e. no plunge or rake within the plane of the mineralized system). 17.8 GRADE CAPPING Examination of the drill core and the raw assay results indicates that high grade samples are present within the data set that typically are associated with narrow veins/veinlets of semimassive to massive sulphides. These veinlets typically have limited vertical and lateral continuity, consequently Micon elected to limit the influence of the high grade values by capping of the grades. All of the raw samples contained within the mineralized domain were coded and extracted from the database for examination. The descriptive statistics of these samples are provided in Table 17.3 and frequency histograms are presented in Figures 17.9, 17.10, 17.11 and 17.12. 85 Table 17.3 Summary Statistics for Raw Samples Contained within the Mineralized Domain Model Item Arithmetic Mean 108.81 AgCap 1,8000 97.99 Length-Weighted Mean 100.55 92.94 0.76 0.76 1.70 1.67 0.03 0.03 Standard Error 6.34 3.79 0.03 0.02 0.04 0.03 0.00 0.00 Median 19.00 19.00 0.36 0.36 1.20 1.20 0.01 0.01 Mode 6.00 6.00 0.00 0.00 0.00 0.00 0.01 0.01 390.77 233.77 1.59 1.47 2.21 1.99 0.11 0.08 3.59 2.39 1.94 1.81 1.22 1.12 3.25 2.55 3.89 2.52 2.09 1.94 1.30 1.19 3.53 2.66 Standard Deviation Coefficient of Variation-Arithmetic Coefficient of Variation-Weighted Sample Variance Ag(g/t) Pb (%) Zn (%) 0.82 PbCap 15 0.81 1.82 ZnCap 11.5 1.78 Cu (%) 0.04 CuCap 1.0 0.03 152,704.21 54,650.40 2.54 2.15 4.90 3.97 0.01 0.01 Kurtosis 342.71 24.46 73.27 35.11 18.21 7.63 368.81 56.75 Skewness 15.37 4.59 6.84 5.15 3.51 2.51 15.50 6.63 10,000.00 1,800.00 28.70 15.00 23.20 11.50 3.29 1.00 Minimum 0.00 0.00 0.00 0.00 0.00 0.00 0.01 0.00 Maximum 10,000.00 1,800.00 28.70 15.00 23.20 11.50 3.29 1.00 Sum 414,028.65 372,854.35 3,126.47 3,087.98 6,916.02 6,777.57 120.52 115.14 3,805 3,805 3,805 3,805 3,805 3,805 3,424 3,535 Range Count Figure 17.9 Silver Frequency Histogram for Samples within the Mineralized Domain, Pulacayo Project Upper Tail Histogram of Raw Silver Assays Within the Mineralized Domain Model Pulacayo Project (n=3,805) 100 90 80 Frequency 70 60 50 40 Grade Cap = ~1,800 g/t Ag (18 Samples) 30 20 10 0 Ag (g/t) 86 Figure 17.10 Zinc Frequency Histogram for Samples within the Mineralized Domain, Pulacayo Project Upper Tail Histogram of the Zinc Raw Assays Within the Mineralized Domain Model (n=3,805) 500 450 400 Frequency 350 300 250 200 150 100 Grade Cap = 11.5% Zn (32 Samples) 50 0 Zn (%) Figure 17.11 Lead Frequency Histogram for Samples within the Mineralized Domain, Pulacayo Project Upper Tail Histogram of Lead Raw Assays Within the Mineralized Domain Model (n=3,805) 200 180 160 Frequency 140 120 100 80 60 Grade Cap = 15% Pb (13 Samples) 40 20 0 Pb (%) 87 Figure 17.12 Copper Frequency Histogram for Samples within the Mineralized Domain, Pulacayo Project Upper Tail Histogram of the Copper Raw Assays Within the Mineralized Domain Model (n=3,424) 1000 900 800 Frequency 700 600 500 400 300 Grade Cap = 1.0% Cu 5 Samples 200 100 0 Cu (%) Based upon the distribution of the silver, zinc and lead grades, Micon believes that 1,800 g/t Ag, 11.5% Zn and 15% Pb are appropriate capping values for this mineralized domain. The descriptive statistics of the capped samples are provided in Table 17.3. 17.9 COMPOSITING METHODS The selection of an appropriate composite length for samples contained within the mineralized domain model began with an examination of the distribution of the sample lengths within the domain model (Figure 17.13). The sample lengths ranged from a minimum of 0.2 m to a maximum of 68 m in length, with many samples being 1.0 m in length. Consequently, Micon elected to utilize a composite length of 1.0 m in consideration of the relationship between composite length and block size. All samples were composited to an equal length of 1.0 m using the down-hole compositing function of the Surpac-Gemcom mine modeling software. In this function, compositing begins at the point in a drill hole at which the zone of interest is encountered and continues down the length of the hole until the end of the zone of interest is reached. As often happens, the thickness of the mineralized zone encountered by any given drill hole is not an equal multiple of the composite length. In these cases, if the remaining length was 75% or greater of the composite length (in this case 0.75 m), the composite was accepted as part of the data set. The remaining sample lengths less than 75% of the composite length were retained for consideration so as to provide as accurate a grade estimate for the footwall margins of the 88 domain model as possible. A comparison of the descriptive statistics for the capped and uncapped sample values for the composited data is presented in Table 17.4. Figure 17.13 Sample Length Histogram for Samples within the Mineralized Domain, Pulacayo Project Histogram of Sample Lengths for Samples Within the Mineralized Domain Model 3500 3000 Frequency 2500 2000 1500 1000 500 0 0.25 0.5 0.75 1 1.25 1.5 1.75 2 2.25 2.5 2.75 3 More Sample Length (m) Table 17.4 Summary Statistics for 1.0 m Composite Samples Contained within the Mineralized Domain Model Item Mean Standard Error Median Mode Standard Deviation Coefficient of Variation Sample Variance Kurtosis Skewness Range Minimum Maximum Sum Count Ag_gt 102.16 5.01 19.00 0.00 323.50 AgCap 1,800 94.39 3.37 19.00 0.00 217.71 Pb % 0.77 0.02 0.36 0.00 1.40 PbCap 15 0.77 0.02 0.36 0.00 1.33 Zn % 1.72 0.03 1.15 0.00 2.04 ZnCap 11.5 1.69 0.03 1.15 0.00 1.87 Cu % 0.04 0.00 0.01 0.01 0.11 CuCap 1.0 0.03 0.00 0.01 0.01 0.08 3.17 104,651.59 325.98 14.07 9,808.80 0.00 9,808.80 426,212.63 4,172 2.31 47,396.19 24.15 4.51 1,800.00 0.00 1,800.00 393,807.36 4,172 1.81 1.95 59.00 6.03 26.70 0.00 26.70 3,221.77 4,172 1.73 1.76 32.93 4.91 15.00 0.00 15.00 3,194.19 4,172 1.18 4.17 17.13 3.32 23.20 0.00 23.20 7,192.83 4,172 1.10 3.49 7.65 2.45 11.50 0.00 11.50 7,067.10 4,172 2.98 0.01 335.68 14.44 3.23 0.00 3.23 127.88 3,574 2.44 0.01 58.96 6.59 1.00 0.00 1.00 118.27 3,759 89 17.10 BULK DENSITY Apogee collected information regarding the bulk density (specific gravity) on a systematic basis for all of the recent drilling programs. The density of the core was determined by the core technicians using the Archimedes method on selected samples of core. The resulting information was transferred to an Excel spreadsheet where the host lithology of the measured sample was paired with the specific gravity determination. The resulting spreadsheet was provided to Micon which proceeded to extract those specific gravity measurements that were contained within the $40/t NSR domain model and determined the average densities of the resulting data set. In all, 2,744 specific gravity measurements were included within the $40/t NSR mineralized domain. A frequency histogram displaying the distribution of the specific gravity measurements is presented in Figure 17.14. It can be seen that the average specific gravity for the mineralization contained within the $40/t NSR domain model is 2.40 t/m3. Figure 17.14 Specific Gravity Histogram for Samples Within the Mineralized Domain, Pulacayo Project Histogram of Bulk Densities for All Samples Contained Within the Mineralized Domain Model (n=2,744) 350 Mean Density = 2.40 tonnes/m3 300 Frequency 250 200 150 100 50 0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4 More Density 17.11 VARIOGRAPHY The analysis of the variographic parameters of the mineralization found in the mineralized domain at the Pulacayo deposit began with the construction of down-hole variograms using the capped, 1.0 metre composited sample data with the objective of determining the global nugget (C0) for silver, zinc and lead. Considering the low average grade of copper that is found within the mineralized domain, the copper grades were not modeled. The down-hole variogram results were confirmed by construction of omni-directional variograms, and good model fits were obtained. An evaluation of any anisotropies that may 90 be present in the data was successful in the generation of variograms for the three principal directions for each of the three metals. A summary of the variographic parameters is presented in Table 17.5, and the variograms are presented in Appendix III. Table 17.5 Summary of Variographic Parameters for 1.0 m Composite Samples, Pulacayo Project Item Variogram Type Nugget (Downhole) Sill (C1-Downhole) Range (m) Nugget (OmniDirectional) Sill (C1-OmniDirectional) Range (m) Major Axis: Orientation Angular Tolerance Sill (C1) Range (m) Semi Major Axis: Orientation Angular Tolerance Sill (C1) Range (m) Minor Axis: Orientation Angular Tolerance Sill (C1) Range (m) Major Axis (Pass 2, Short Range) Semi-Major Axis Minor Axis Major/Semi-Major Ratio Major/Minor Ratio Number of Points Range for Pass 1 (Long Range) Minimum Number of Points Maximum Number of Points Search Ellipse Type Silver (D2) Spherical NUGGET: 33,052 21,086 21 Lead (D4) Spherical Zinc (D6) Spherical 1.05 0.71 7 2.10 1.38 18 0.88 0.77 6 1.95 1.55 17 -30° 280° 45° 24,058 64 -40° 280° 30° 1.08 67 -50° 280° 45° 1.73 59 +60° 280° 45° 23,788 20 +50° 280° 30° 1.82 24 +40° 270° 45° 1.56 57 29,727 26,893 22 ANISOTROPIES: 0° 010° 0° 010° 45° 30° 4,590 0.33 4 4 SEARCH ELLIPSE: 65m@280°(-30°) 65m@280°(-40°) 60m@280°(-50°) 20m@280°(+60°) 5m@010°(0°) 3.2 13 4,221 140m 25m@280°(+50°) 5m@010°(0°) 2.6 13 4,221 140m 60m@280°(+40°) 5m@010°(0°) 1.0 12 4,221 140m 2 8 Quadrant 2 8 Quadrant 2 8 Quadrant 0° 010° 45° 0.28 3 17.12 BLOCK MODEL CONSTRUCTION A simple, upright, whole-block model with the long axis of the blocks measuring 10 m (strike) x 10 m (height) x 2 m (width) and oriented along an azimuth 100° was constructed 91 using the Gemcom-Surpac version 6.1.1 mine planning software package using the parameters presented in Table 17.6. A number of attributes were also created to store such information as metal grades by the various interpolation methods, distances to and number of informing samples, domain codes, oxidation state, mined out status, and resource classification codes. The block dimensions were selected primarily in an attempt to have relevance to the selection of underground mining methods. These block dimensions may require revision at a later date as new information permits the identification of appropriate mining methods, or should the project scope become better defined. Table 17.6 Summary of Block Model Parameters, Pulacayo Project Type Minimum Coordinates Maximum Coordinates User Block Size Min. Block Size Rotation Y (Northing) 7744100 7745100 2 2 10.000 Attribute Name zn_kvar ag_avgdist Type Real Real Decimals 3 1 Background -99 0 ag_cap_id2 ag_cap_nn ag_cap_ok ag_id2_nosample Real Real Real Integer 2 2 2 - 0 0 0 0 ag_id2_nosample _pass2 ag_id2_nsr Integer - 0 Real - 0 ag_id2_pass_no ag_kvar ag_nearest Integer Real Real 2 1 0 0 0 ag_ok_nosample Integer - 0 block_nsr_id2 classification density lith_code mined_out oxidation_code pb_avgdist Real Integer Real Integer Integer Character Real 2 1 0 0 2.28 100 1 sulf 0 pb_cap_id2 pb_cap_nn pb_cap_ok pb_id2_nsr Real Real Real Real 2 2 2 - 0 0 0 0 92 X (Easting) 739700 740900 10 10 0.000 Z (Elevation) 3900 4600 10 10 0.000 Description Average Distance of Informing Samples, Silver Silver by Inverse Distance, Squared Silver by Nearest Neighbour Silver by Ordinary Kriging Number of Informing Samples, Silver, Inverse Distance Number of Informing Samples, Long Range Pass Silver NSR from ID2 Grade (Ag_gt * 0.37) 1=Short Range, 2=Long Range Kriging Variance, Silver Distance to Nearest Informing Sample, Silver Number of Informing Samples, Silver OK Ag_id2_nsr + Zn_id2_nsr + Pb_id2_nsr 1=Measured, 2=Indicated, 3=Inferred Rock=2.28, Air=0 403=$14 NSR Domain 0=Mined Out (Void), 1=In Situ OX=oxidized, SULF=unoxidized Average Distance of Informing Samples, Lead Lead by Inverse Distance, Squared Lead by Nearest Neighbour Lead by Ordinary Kriging Lead NSR from ID2 Grade (Pb_pct * 22.64) Attribute Name pb_kvar pb_nearest Type Real Real Decimals 3 1 Background -99 0 pb_nosample_pas s1 pb_nosample_pas s2 pb_pass_no zn_avgdist Integer - 0 Integer - 0 Integer Real 1 0 0 zn_cap_id2 zn_cap_nn zn_cap_ok zn_id2_nsr Real Real Real Real 2 2 2 - 0 0 0 0 zn_id2_pass_no zn_nearest Integer Real 1 0 0 zn_nosample_pas s1 zn_nosample_pas s2 Integer - 0 Integer - 0 Description Distance to Nearest Informing Sample, Lead Number of Informing Samples for Pass 1, Lead Number of Informing Samples for Pass 2, Lead 1=Short Range, 2=Long Range Average Distance of Informing Samples, Zinc Zinc by Inverse Distance, Squared Zinc by Nearest Neighbour Zinc by Ordinary Kriging Zinc NSR from ID2 Grade (Zn_pct * 14.07) 1=Short Range, 2=Long Range Distance to Nearest Informing Sample, Zinc Number of Informing Samples for Pass 1, Zinc Number of Informing Samples for Pass 2, Zinc Metal grades were interpolated into the individual blocks for the mineralized domain initially using the variogram ranges and parameters presented in Table 17.5 above, after which it was apparent that the density of the drill hole information was not sufficient to provide a full fill of all the blocks. Consequently, a two-pass approach was taken in order to achieve a filling of most of the blocks contained within the domain models. In this approach a first pass interpolation is carried out using a long range of 140 m for the search ellipse in order to provide as complete a filling of the blocks as possible. This is followed by a shorter range pass that uses the search ellipse parameters derived from the variographic analysis that reinterpolates and overwrites the grades of the blocks that are located closer to the informing samples. The interpolation was carried out using Ordinary Kriging (OK), Inverse Distance Squared (ID2) and Nearest Neighbour (NN) interpolation methods for silver, zinc and lead. During the course of these interpolation runs, such additional information as the pass number, distance to the nearest informing sample, average distance of informing samples, number of informing samples per block and the kriging variance was also recorded for each block. Hard domain boundaries were used in which only data contained within the $40/t NSR domain model were allowed to be used to estimate the grades of the blocks, and only those blocks within the domain limits were allowed to receive grade estimates. Subsequent to interpolation of the block densities and metal grades, the densities of those blocks that fell within the model of the mined out stopes was set to zero on the assumption that all mined stopes do not contain any backfill. 93 17.13 BLOCK MODEL VALIDATION Validation efforts for the mineral resource estimate for the Pulacayo deposit began with a comparison of the average block grades for the capped and uncapped metal values against the respective informing composite samples. As well, the volumes reported from the block model were compared to the volumes of the solid model of the $40/t NSR mineralized domain. The reconciliation is presented in Table 17.7. It can be seen that there is a good correlation for the average block grades estimated using the three interpolation methods, and between the average estimated block grades with the informing composite samples. As well, there is a good fit between the reported volumes for the mineralized domain model, with the block model reporting slightly less volume in comparison to the original solid model. It is to be noted that this reconciliation report compares the volume and grades inside the mineralized domain model against the informing data and is not corrected for the mined out material. In contrast, the tonnage reported in Table 17.8 takes into account the ‘zero’ density of the mined-out stopes. Table 17.7 Block Model Validation Results, Pulacayo Project Volume Tonnes 5,261,400 11,832,000 5,256,544 Ag Nocap Ag Cap Pb Nocap Pb Cap Zn Nocap Block– Model - Inverse Distance, Power 2 95.04 86.82 0.80 0.79 1.62 Block– Model - Ordinary Kriging 95.18 87.28 0.80 0.80 1.63 Block– Model - Nearest Neighbour 102.18 92.87 0.82 0.81 1.66 1m Composites 102.16 94.39 0.77 0.77 1.72 Solid Volume Block model is reporting +4,856 m3 (<1% difference in volumes) Zn Cap 1.60 1.61 1.64 1.69 17.14 MINERAL RESOURCE CLASSIFICATION CRITERIA The mineral resources in this report were estimated in accordance with the definitions contained in the Canadian Institute of Mining, Metallurgy and Petroleum (CIM) Standards on Mineral Resources and Reserves Definitions and Guidelines that were prepared by the CIM Standing Committee on Reserve Definitions and adopted by the CIM Council on December 11, 2005. The mineralized material was classified into either the Indicated or Inferred mineral resource category after consideration of the following factors: Interpreted continuity of the mineralization as a function of the existing drill hole density The ranges derived from the variographic analysis of the silver grades and resulting search ellipse parameters 94 The relationship to the model of the depth of oxidation The proximity of the mineralization to the mined out stope models. Those blocks which received interpolated grades below the model of the oxidation surface that were within the silver variogram ranges were classified as Indicated mineral resources (i.e. those blocks informed with the short-range pass), while the remaining blocks were classified into the Inferred mineral resource category. All material that was contained within the model of the mined out stopes was considered to have been at a density of zero (i.e. the stopes were assumed to be filled with air), resulting in no tonnages being ascribed to the blocks that are contained therein. In addition, in an attempt to address the confidence level relating to the information regarding the presence and shape of the mined out areas, an envelope of 10 m beyond the modeled stope limits was created around each of the mined out areas, and all mineralized material between the modeled stope outlines and this envelope was assigned to the Inferred mineral resource category. As well, due to the lack of information regarding the three upper levels as discussed above, and in particular a lack of information relating to the stope indicated on the 4,252-m level, a solid model with the cross-sectional shape of this stope as indicated on the longitudinal section was created and was projected across the entire width of the mineralized zone. All material inside this solid was then assigned to the Inferred mineral resource category. In addition, the eastern limits of the mineralized domain have been assigned to the Inferred resource category due to the limited amount of drill hole information in this area. 17.15 RESPONSIBILITY FOR THE ESTIMATE The estimate of the mineral resources present at the Pulacayo deposit was prepared by Reno Pressacco, M.Sc.(A)., P.Geo., who is independent of Apogee. 17.16 MINERAL RESOURCE ESTIMATE The mineral resources for the Pulacayo deposit are reported in Table 17.8. Underground mineral resources include all blocks that are below the oxidized surface, that are not flagged as mined out, and that are contained within the $40/t NSR domain model (Figure 17.15). The report is prepared using the capped, ordinary kriged average grade estimates for silver, zinc and lead. The estimated uncapped average grades for silver, lead and zinc are also provided for comparison purposes in Table 17.9. There is a degree of uncertainty to the estimation of mineral reserves and mineral resources and corresponding grades being mined or dedicated to future production. The estimating of mineralization is a somewhat subjective process and the accuracy of estimates is a function of the accuracy, quantity and quality of available data, the accuracy of statistical computations, and the assumptions used and judgments made in interpreting engineering and geological information. There is significant uncertainty in any mineral resource/mineral reserve estimate, and the actual deposits encountered and the economic viability of mining a 95 deposit may differ significantly from these estimates. Until mineral reserves or mineral resources are actually mined and processed, the quantity of mineral resources/mineral reserves and their respective grades must be considered as estimates only. In addition, the quantity of mineral reserves and mineral resources may vary depending on, among other things, metal prices. Fluctuation in metal or commodity prices, results of additional drilling, metallurgical testing, receipt of new information, and production and the evaluation of mine plans subsequent to the date of any mineral resource estimate may require revision of such estimate. Micon has considered the mineral resource estimates in light of known environmental, permitting, legal, title, taxation, socio-economic, and other relevant issues and believes that the mineral resources will not be materially affected by these items. Given the early stage of development of the Pulacayo deposit, few recent studies have been completed that examine whether the mineral resources may be materially affected by mining, infrastructure, marketing, political or other relevant factors. Preliminary metallurgical testing has been completed which indicates favourable recoveries of silver, zinc and lead. The effective date of this estimate is October 14, 2009. Table 17.8 Summary of Mineral Resources, Pulacayo Deposit Classification Indicated Inferred Tonnes 4,892,000 6,026,000 Ag (g/t) 79.96 98.26 Pb (%) 0.79 0.78 Zn (%) 1.64 1.68 (1) Tonnages have been rounded to the nearest 1,000 tonnes. Average grades may not sum due to rounding. (2) Mineral resources which are not mineral reserves do not have demonstrated economic viability. The estimate of mineral resources may be materially affected by environmental, permitting, legal, title, taxation, sociopolitical, marketing, or other relevant issues. (3) The quantity and grade of reported inferred resources in this estimation are conceptual in nature and there has been insufficient exploration to define these inferred resources as an indicated or measured mineral resource. And it is uncertain if further exploration will result in upgrading them to an indicated or measured mineral resource category. Table 17.9 Comparison of Capped vs Uncapped Grades, Pulacayo Deposit Classification Tonnes Indicated (2) Inferred (3) 4,892,000 6,026,000 Ag Ok Nocap 90.24 105.42 Ag Ok Cap 79.96 98.26 96 Pb Ok Nocap 0.79 0.79 Pb Ok Cap 0.79 0.78 Zn Ok Nocap 1.67 1.70 Zn Ok Cap 1.64 1.68 Figure 17.15 Longitudinal and Isometric Views of the Mineral Resources, Pulacayo Project 97 18.0 OTHER RELEVANT DATA AND INFORMATION This section of the Technical Report summarises the results of the mining, processing and other technical work carried out by Micon and which supports the preliminary economic assessment of the project. 18.1 MINING Micon has been asked to conduct an underground mining study to determine an appropriate underground mining method, a corresponding production rate and to evaluate the economics of mining the Pulacayo deposit. The underground study is at a scoping level to an accepted level of accuracy of +-30%. General contingency is applied to mining capital in the DCF model, where an overall contingency of 30% has been assumed. No detailed geotechnical assessment is available or has been made by Micon. However, from examination of a selection of drill-core Micon has assumed that the ground conditions will range from moderate to good in areas of un-mined ground. From visual inspection, during a tour through the accessible areas of the 4,129 m level, it can be assumed that the ground conditions will be potentially de-graded where areas of alteration intersect historical workings. In these areas, any ground support that was previously installed is likely to consist of wooden props which may have degraded with time. Based on this evidence, Micon has assumed that ground control will normally be achieved through rock-bolting. In areas of significant alteration, bolting, limited shotcreting and possibly mesh may be required. The San Leon adit is self-draining and, therefore, so are the workings above this level. Below the 4,129-m level, the mine is flooded. 18.1.1 Mining Method and Design Sub-level open stoping (SLOS) with backfill is the mining method which Micon considers most suitable for underground mining at Pulacayo. The average value of the resource justifies the use of backfill as opposed to leaving pillars in-situ. SLOS mining with backfill also gives a reduced risk of surface subsidence. SLOS is a more productive method, even in relatively narrow stopes, when compared to cut and fill mining. Longhole stoping will use vertical long holes drilled either upwards or downwards into the stopes. The sub-level spacing will be 25 m, which leaves an ‘unsupported’ and drillable stope height of 20.5 m, once the 4.5-m high access drive has been mined and supported. This spacing fits logically with the existing development. A combination of both up-holes and down-holes drilled blind and to break-through will be required for production. Due to the presence of remnant mining voids, the prudent use of backfill and maximum drilling flexibility will be required to maximize recovery of the mineable resource. A comprehensive survey of the position and nature of the existing voids will need to be made in advance of mine planning. A suitably long development lead will be required to allow for surveying of these voids and to give mine planners sufficient time to carry out short term 98 planning based on this information. There will be an abundant supply of development waste rock generated during the development of the mine infrastructure. This can be used as either cemented or un-cemented rock-fill; to fill pre-existing voids or enable the mining of secondary stopes prior to the tailings backfill system being commissioned. Sub-levels will be mined in an overhand method to allow the required strength of the fill to be minimized and allow un-cemented fill to be used where possible. As several production horizons will be mined simultaneously, there will a requirement to leave a small number of sill pillars. These will be recovered with the aid of backfill. 18.1.2 Mine Development and Production Schedule The mine is accessible through the San Leon Adit (4,130m RL), which has a nominal arched profile of 2.2 m (high) by 2.0 m (wide) and at a minimum drainage gradient. It is Micon’s opinion that the most efficient route of access and truck haulage is through the adit. This is on account of the undulations of the terrain making alternative access points either more inaccessible or more expensive to develop. However, to minimize the environmental impact to the village of Pulacayo, it is proposed that a new portal and a 710 m long adit be developed. This adit will start close to the new processing plant and intersect the San Leon adit at a point approximately 380 m in-bye from its existing south portal. From this point, in a north-east direction the San Leon adit will be slashed and re-supported to a final dimension of 4.5 m (high) by 4.0 m (wide) and for a distance of 420 m (see Figure 18.1). It is intended that the enlarged part of the San Leon adit and the new adit are used as the route for ore and waste haulage out of the mine. It will also be used as the main access for men and materials. It is understood that the northern route out of the San Leon adit is trafficable for pedestrians and suitably small vehicles. Micon has planned that this will become the second means of egress out of the mine in the event of an emergency. Limited rehabilitation and making safe may be required to make this possible. The new adit will be designed on minimum drainage gradient. The San Leon adit currently houses a potable water supply pipe which supplies the village of Pulacayo, provision will need to be made to re-route this line during the mine development works. Once the San Leon adit has been slashed, two new inclined ramps and two decline ramps are planned. They will access the ore above and below the 4,130 m level, respectively. The incline ramps will be developed from the enlarged San Leon adit, starting from the FW to the south of the ore body. The decline ramps will be developed from the enlarged San Leon adit, starting from the HW to the north of the ore body. Inclines and declines will be driven at a maximum gradient of 14% and will have the profile of the enlarged San Leon adit. This layout has been designed in order to optimize the development schedule and to prevent the main infrastructure from intersecting the mined out stopes. The incline ramps will be developed by a contractor between years -3 to -1, as well as several of the production levels. The remaining infrastructure will be developed by the operator of the mine. 99 Figure 18.1 Plan View of the Existing Development Working and the Planned Mine Infrastructure It is planned that ventilation air will be exhausted through multiple vent raises to surface. Main fans will be located on the surface end of each raise. Intake air will be drawn in through the north and south ends of the San Leon adit. This will ensure that both means of egress are situated in intake air. Several 2.4-m diameter raise bored ventilation raises have been budgeted for, they will be tied into the workings at the east and west end of the mineralisation on each level (see Figure 18.2). Micon has reviewed the potential for mining at rates of between 1,000 and 1,800 t/d. The base case mine production rate has been selected to be 1,800 t/d and it has been assumed that the mine will work 360 production days per year, which equates to a production of 648,000 tonnes per annum. Micon considers that this production rate is the maximum achievable from the known resource. 100 Figure 18.2 Isometric View Looking North and Showing the Resource Model the Planned Development and the Mined Out Areas The silver equivalent value of each block (Ag(g/t) Eq.) was determined by application of the following formula to the undiluted block grades: Ag(g/t) Eq.=Ag(g/t)+([Pb% x 2204.622 x $0.983/lb] + [Zn% x 2204.622 x $1.05/lb]) /{$14.66/31.1034} where: Silver price ($/oz) Lead price ($/lb) Zinc price ($/lb) Troy ounce Metric tonne $14.66 $0.983 $1.05 31.1034 g 2204.622 lb Due to the preliminary nature of the study and the uncertainty in the geometry, size and position of the mined out voids, stope outlines were not designed. The mineable portion of the mineral resource was determined at a number of silver equivalent cut-off grade values, ranging from 125 g/t to 275 g/t Ag Eq (Table 18.1 and Figure 18.3). Appropriate mining dilution and recovery factors were estimated by examination of the resulting block geometry and continuity on a level by level basis. A tonnage-weighted average for each value was then calculated. For silver equivalent cut-off grades of 225 g/t and above, the total mining dilution was estimated to be 24 % (at a grade of 30% of in-situ) and mining recovery to be 72%. This results in a grade factor of 83%. For cut-off grades of 200 g/t and below, greater continuity of the payable blocks results in a slightly improved grade factor. 101 Table 18.1 Mineral Resources above Silver Equivalent Cut off Values of 125 to 275 g/t Ag Eq. Mineral Resource with mining dilution and recovery factors applied COG Resource Ag Ok Cap Pb Ok Cap Zn Ok Cap (g/t Ag Eq) (t 000) (g/t) (% Pb) (% Zn) Inferred 4,098 125.0 114.8 0.8 1.7 3,496 150.0 129.2 0.9 1.8 2,924 175.0 145.9 1.0 1.9 2,456 200.0 162.2 1.0 1.9 1,910 225.0 179.6 1.1 2.0 1,605 250.0 199.4 1.2 2.0 1,348 275.0 220.6 1.3 2.1 Indicated 125.0 150.0 175.0 200.0 225.0 250.0 275.0 3,006 2,530 2,116 1,793 1,414 1,186 1,015 101.4 114.1 129.0 143.4 157.5 174.3 189.8 0.9 0.9 1.0 1.0 1.1 1.1 1.2 1.8 1.9 2.0 2.1 2.1 2.2 2.2 Ag Eq (g/t) 236.0 256.9 280.7 304.5 328.1 353.2 379.3 228.1 249.5 272.0 292.8 312.2 334.5 354.4 4,500 450 4,000 400 3,500 350 3,000 300 2,500 250 2,000 200 1,500 150 Tonnes 1,000 100 Ag Eq 500 50 0 0 125 150 175 200 225 250 Cut‐off Grade (g/t Ag Eq.) 102 275 Silver Equivalent Grade (g/t) Tonnes (000) Figure 18.3 Grade-tonnage Curve for Mineral Resource vs Silver Equivalent Cut-off Grade These results were then compared using the cash flow model to determine the optimum cutoff for each processing scenario. Details of this are provided in Section 18.5.7. For the base case, a cut-off grade of 200 g/t Ag Eq. was selected, giving a LOM production forecast as shown in Table 18.2. Table 18.2 Base Case LOM Production at a Cut off Value of 200 g/t Ag Eq. Class Resource t'000 1,793 2,456 Indicated Inferred Ag g/t 143.4 162.2 Pb % 1.0 1.0 Zn % 2.1 1.9 Ag Metal kg 257,000 398,300 Pb Metal t’000 18.83 25.30 Zn Metal t’000 36.94 47.40 Mineral resources which are not mineral reserves do not have demonstrated economic viability. A production schedule was calculated using the average grade of the mineable portion of each category of mineral resource, and apportioning the production pro-rata with estimated tonnage in each of the resource categories. An allowance was made for a three year ramp-up in production (pre-production Years -2 and -1, and production Year 1), after which it is assumed a steady rate of 1,800 t/d will be maintained. The production schedule can be seen in Table 18.3. The small amount of ore arising from development in years -2 and -1 will be stockpiled. Production is initially planned to be from the levels above 4,130 m, to allow adequate time for de-watering of the lower levels, also as the upper levels contain fewer mined out voids and therefore offer reduced mine planning and operational complexity. However, the ore below 4,130 m does have a higher unit value. Therefore, future studies may benefit from optimisation of the development and production schedule, once more information is obtained on the position and nature of the mined out voids and the condition of the flooded levels. Table 18.3 Base Case LOM Production Schedule Indicated (t 000) Silver g/t Zinc % Lead % Inferred (t 000) Silver g/t Zinc % Lead % Yr-3 - - Yr-2 14 143.4 2.1 1.0 19 162.2 1.9 1.0 Yr-1 82 143.4 2.1 1.0 112 162.2 1.9 1.0 Yr1 178 143.4 2.1 1.0 243 162.2 1.9 1.0 Yr2 273 143.4 2.1 1.0 375 162.2 1.9 1.0 Yr3 273 143.4 2.1 1.0 375 162.2 1.9 1.0 Yr4 273 143.4 2.1 1.0 375 162.2 1.9 1.0 Yr5 273 143.4 2.1 1.0 375 162.2 1.9 1.0 TOTAL 1,793 143.4 2.1 1.0 2,456 162.2 1.9 1.0 *Tonnage and grade after application of dilution and recovery factors. Mineral resources which are not mineral reserves do not have demonstrated economic viability. 18.1.3 Mining Equipment The mobile mining fleet was estimated based on a combination of first principles calculations (e.g. average haul profiles) and experience of similar operations from the Micon database. 103 The mine is to be trackless and will use a fully mechanised fleet, while employing the minimum of manual mining practices. The mobile equipment list is shown in Table 18.4. Table 18.4 Mobile Mine Equipment List Item Jumbo (2-boom) Scissor Lift Haul Truck (20-t) LHD (10-t) LH Drill Service Vehicle Grader Utility Vehicles Automatic Bolter Robo-Shotcreter Remix truck Light Duty Vehicle Total Units 3 2 4 3 2 1 1 3 1 1 1 8 30 Availability and utilisation factors of 85% and 83% (respectively) have been used, operator efficiency has been assumed to be 90%. Contingencies have been applied to machine productivities, which accounts for altitude de-rating and also for general operational inefficiencies. For production and development, 10 t capacity LHD’s will muck out the stopes and headings and will either directly load the trucks or re-muck the ore. Ore-passes have not been designed; however, future optimisation may indicate that they provide a net benefit. Underground haul trucks of 20 t capacity have been chosen to transport the ore and waste out of the mine. Once again, this size of equipment is chosen to match the production rate and yet minimize the cross-sectional area of the development, in an effort to reduce spans and minimize the waste development cost. This is especially true in the spiral declines where a short radius of curvature would make larger equipment impractical to operate. Conveyors were considered as an alternative to trucking the ore out of the main adit to the mill. This may have environmental benefits, but trucking has been determined to be a more cost effective system at the chosen production rate. Twin boom jumbos will carry out all drilling requirements in development headings. Longhole drilling is carried out by trackless and fully mechanised units, capable of fan and parallel drilling. 104 18.2 PROCESSING Two process options were considered for this Preliminary Assessment, (1) constructing a new process plant on site and (2) toll milling. The following sections present the design criteria, process description, and tailings management for each option. 18.2.1 Pulacayo Process Plant Option 18.2.1.1 Process Design Criteria - Pulacayo Plant Option The design criteria were based on a mining rate of 1,800 dry metric tonnes per day (t/d), for an annual rate of 648,000 tonnes per year (t/y). An availability of 67% was chosen for the crushing circuit, and 90% was chosen for the grinding circuit. The design milling rates using the given mining rate and availabilities, calculates to a crushing rate of 112 t/h, and grinding rate of 83 t/h. The design criteria summary can be seen in Table 18.5. The fine ore stockpile between the crushing and grinding circuits is sized for two days worth of production, or 3,600 tonnes. This will ensure no disruptions downstream of the stockpile during extended mine or crusher outages. Table 18.5 Pulacayo Process Design Criteria Description Mill Feed Solids SG Mine Rate Crusher Availability Crusher Rate Stockpile Mill Availability Mill Rate Flotation Solids Flotation SG Concentrate Moisture Tailings %Solids To TSF Final Pulp SG In TSF Process Value 3.1 1,800 t/d 67% 2,687 t/d ~2 days 90% 2,000 t/d 25 wt% 1.2 8 wt% 15 wt% 2.0 Note 112 t/h 3000 t 83 t/h A surface jaw crusher is needed prior to the grinding circuit as indicated by the mine plan, which will not have any underground crushing. Crusher availability is based on two, 8-hour crusher-operating shifts, per 24 hours. Grinding availability is based on industry wide standards for the grinding flowsheet selected. The comminution circuit equipment sizes were calculated using the Work Index test results on the low and medium grade samples from UTO, shown in Table 18.6. 105 Table 18.6 Pulacayo Bond Work Index (kWh/st) Sample To 65 Mesh Low Grade 65 To 100 Mesh 100 To 150 Mesh 9.823 10.775 11.376 Medium Grade 10.206 11.091 12.844 High Grade 10.799 12.434 14.387 Flotation slurry densities are lower than typical due to the un-typical, high fines content in the flotation feed. For the concentrate dewatering circuit, a maximum of 8 wt% concentrate moisture is necessary due to shipping requirements. The dewatering equipment selected consists of a thickener followed by a pressure filter, as opposed to more capital intensive equipment consisting of a disk filter, propane fired dryer combination. Pressure filters are able to produce concentrate moistures of 8 wt%, but more laboratory tests on concentrate filtering are needed to confirm pressure filter final moistures. EPCM applied the above design criteria in the preparation of its equipment selection and cost estimates, which were then reviewed by Micon. 18.2.1.2 Process Description - Pulacayo Plant Option The location of the new mill relative to the Pulacayo townsite can be seen on Figure 18.4. Figure 18.4 Town of Pulacayo as Viewed From the Mill Site 106 This location (which is the same as that of the old mill) was selected primarily due to its proximity to the San Leon adit. A new portal will be established close to the new mill and a new adit will be driven to connect with the San Leon adit, minimising haulage distance and ensuring that haul trucks need not travel through the townsite to deliver ore to the crushing plant. An alternative location north of Pulacayo peak was also considered, as it would be situated between the Pulacayo mine and the Paco mine. However, this location was dropped due to the cost of rehabilitating the adit to the north, with an estimated cost of $4.5M. A conventional flowsheet was selected for the Pulacayo mill based on metallurgical test results and on typical Bolivian lead, zinc mills in the area. The flowsheet consists of a crushing circuit followed by Semi Autogenous Grinding (SAG), differential lead/zinc flotation cells, concentrate dewatering, ending with the tailings solids deposition in the Tailings Storage Facility (TSF). Process water will be reclaimed from the TSF and pumped back to the mill’s Process Water Tank for reuse. A schematic of the flowsheet is presented in Figure 18.5. The list of equipment and equipment sizes selected by EPCM can be found in Appendix V. Some items of primary equipment selected are a jaw crusher (21”x 36”, 100 hp), SAG mill (14’x7’, 1000 hp), ball mill (12’x 16’, 1500 hp), lead rougher cells (four 300 ft3, 30 hp each), zinc rougher cells (eight 500 ft3, 50 hp each), lead thickener (24’ diameter), and zinc thickener (36’ diameter). The reagent area will consist of a lime slaking station, and mix-and-storage tanks for zinc sulphate, sodium cyanide, two float collectors, one float frother, copper sulphate, and sodium silicate. A tailings pump station and pipeline will transport the tailings slurry 1.2 km to the TSF, where the solids will be deposited and process water will be reclaimed and pumped back to the process water holding tank next to the mill. A flocculent mix-and-storage skid will be purchased to treat the high clay content in the tailings prior to the deposition of the solids in the TSF, that will ensure process water clarity in the recycled process water system. This treatment may decrease the deposition density in the TSF, and increase the impoundment volume required. Further tests are needed to determine the deposition density when treating the clays. As discussed in the metallurgical section (Section 16.2), further refinement of the flowsheet and equipment selection will be necessary at future design phases to ensure the most efficient recovery of the metal values in the fines. 107 Figure 18.5 Pulacayo Flowsheet (from EPCM report) 108 18.2.1.3 Tailings Storage Facility - Pulacayo Plant Option This Pulacayo Preliminary Assessment includes the construction of a TSF to contain the tailings produced by the 1,800 t/d mill. The area selected is close to and downhill of the old mill area in the Viejo creek area, a distance of 1 km southeast of the old plant site (Figure 18.6). Figure 18.6 Diagramatic location of Tailings Storage Facility (NTS) The containment dam will be constructed in two stages to reduce capital costs. Stage 1 will be built to an elevation of 4,020 m, and will contain 2 Mt of solids. At a mining rate of 1,800 t/d, this equates to almost 3.0 years worth of production. After the completion of Stage 2 to an elevation of 4,030 m, an additional 5.5 Mt will be contained, for a total capacity of 7.5 Mt. Stage 1 capital cost is estimated at $7.5 million, and Stage 2 at $6.2 million. The itemized cost breakdown can be found in Table 18.12, and in the TSF Budget Estimate Report in Appendix V. For this Preliminary Assessment, only Stage 1 capital costs are included in the economic model in Section 18.5. Stage 2 capital costs will be appropriated from an operating capital budget later in the mine life, subject to exploration success and/or metal price expectations at that time. A mine backfill plant will be constructed when backfilling is scheduled to begin after year 3. Equipment costs, estimated at $150,000, are reflected in the cash flow as a sustaining capital 109 expense. Due to the high fines and clays expected in the tailings which may comprise up to 30% of the tailings solids, a de-sliming component to the backfill system has to be incorporated. Typical de-sliming equipment includes a cyclopac followed by a de-sliming cone, along with a holding tank and pump station. It has not yet been determined if cement addition will be necessary for mine backfill. Stage 1 of the TSF construction will consist of a starter dam constructed 5 m high with a slope factor of 2.5 to 1, as shown in Figure 18.7. The starter dam will be fully lined with the liner extending upstream 30 m, and anchored in 3 to 5 m intervals. Figure 18.7 Starter Dam Design (from EPCM report) There is provision in the study for water diversion channels around the TSF in order to maintain the desired water cap level during periods of high rainfall and storm events. No water behind the dam (process water) will be released to the environment, but will be recycled and reused in the mill. The process water will be reclaimed from the TSF by a pontoon structure supporting a vertical pump that will discharge to a holding tank adjacent to the TSF. A horizontal pump will transport the water from the holding tank to a process water tank adjacent to the mill (see Figure 18.8). The elevation difference between the holding tank and the process water tank is expected to be 90 m. 110 Figure 18.8 Conceptual Plan View of the Tailings Storage Facility (Not to scale. North is up) Legend: Dark blue: Pipelines Red line: Maximum extent of impoundment 18.2.2 Toll Milling Option 18.2.2.1 Process Design Criteria - Toll Milling Option Light blue shading: Proposed dam area A study for a toll milling option was requested by Apogee, to process the Pulacayo ore at an offsite mill. Two mills were visited, one at Potosi, and one at Porco, both owned by Glencore International. The decision to use the Don Diego mill at Potosi was made based on the milling rates required and type of metallurgy expected from the Pulacayo ore. The Pulacayo ore produces high fines, as described in Section 16, which requires a specialized flowsheet to process it. For example as shown in the Don Diego flowsheet, Figure 18.9, the fine fraction is floated off with the bulk concentrate. Two concentrate thickeners are then used in series in an attempt to capture the fines carried from the first thickener overflow to feed the second thickener. The second thickener would produce a high clay content, lower grade concentrate, which would be difficult to dewater. 111 Milling rates at Don Diego were reported to be 60 t/h, whereas the Pulacayo milling design rate is 83 t/h. The difference in milling rates may be made up by the softer Pulacayo ore. The Don Diego feed was described as medium hard with a work index of around 14 kWh/st. The low and medium grade Pulacayo ore is softer, with a work index of 12.1 kWh/st, which would permit increased crushing/grinding rates in the Don Diego mill. Downstream of grinding, the flotation and dewatering equipment at Don Diego mill is smaller than that selected for the Pulacayo mill. However, for the purposes of this Preliminary Assessment, and with the objective of comparing toll milling and the construction of a dedicated mill at Pulacayo, in Micon’s opinion the Don Diego mill provides the best comparison of any alternative mill in the region. At the time of the site visit in July 2009, the Don Diego mill was being run sporadically, depending on outsourced feed from a dozen or so small private miners in the area. Figure 18.9 Don Diego Mill, Crushing and Fine Ore Bin 112 Figure 18.10 Don Diego Plant Flowsheet 113 18.2.2.2 Process Description - Toll Milling Option The toll milling option consists of mining and crushing the Pulacayo ore on site, then transporting it to the Don Diego mill located 300 km to the northeast. The transport would be in two stages. Stage one is to load the crushed ore into trucks at Pulacayo and deliver it 20 km to the rail head at Uyuni. Stage two is to rail transport the ore from Uyuni 208 km to the Don Diego mill. The Don Diego mill is located 40 km east of the mining town of Potosi. A crushing circuit and load-out facility would be required at the Pulacayo site. The crushing circuit would be the same as the crushing circuit described in the Pulacayo flowsheet above. The load-out would consist of an apron feeder under the stockpile similar to the one described above, but instead of feeding the SAG mill, the conveyors would be arranged to load trucks. The rail head at Uyuni already has ore loading facilities, as does the load-in at the Don Diego mill. A tour of the Don Diego mill was arranged. The mill was described as having gone through a refurbishment in the last couple years. This was evident in new instrumentation and PLC control equipment, and new rougher flotation cells. In general the mill was found to be in good condition. Discussion with staff at the Don Diego mill indicated that there is sufficient permitted capacity at the site to accommodate the tailings from toll milling the Pulacayo ore. The transport of concentrate from Don Diego to the port of Antofagasta in northern Chile was also discussed. Details and costs associated with this, and other transportation costs can be found in Section 18.5. 18.3 18.3.1 INFRASTRUCTURE Power Supply The current electrical power supply at Pulacayo is not adequate for mining and milling at 1,800 t/d. In past production, power was supplied from the Lindara-Kilpani substation via a 44 kV line, 60 km from Pulacayo. Since then this line has been dismantled. A new substation and power transmission line is required. Three options were studied which can be found in EPCM’s Power Supply/Power Demand report in Appendix V. The option chosen is to tie into the San Cristobal-Punutuma 220 kV transmission line. The closest point to this line is 10 km from Pulacayo. The price for a sub-station off the San Cristobal line is approximately $2 million. A new 10 km, 34.5 kV transmission line from the substation to Pulacayo is estimated to cost $165,000. These capital costs were included in the process capital cost estimate in Section 18.5. 114 Total installed power requirements are estimated to be 5 MVA for the mine, mill, and general administration. 18.3.2 Water Supply The current fresh water supply for the town of Pulacayo is from the Yana reservoir located 47 km north of Pulacayo. It is currently transported via an eight inch, cast iron, flanged pipeline, underneath the mountain through the main mine adit to the town. Cursory water demand calculations show this line is adequate for makeup water for the daily mining and milling, since the majority of water for milling will be reclaimed process water from the TSF. The initial water fill of the TSF would require a larger diameter pipeline if the initial fill had to be done in less the 28 days. This should not be necessary given proper TSF dam construction planning, and scheduling the initial fill accordingly. The dependability and availability of the existing line is questionable. During the visit the line developed a leak and had to be shut down for a day to be repaired, cutting off fresh water to the town. As a design exercise, the installation of a new eight inch diameter pipeline was estimated. A new eight inch, 47 km, HDPE-PN6 pipeline is estimated to cost $1.41 million. Since the pipeline already exists, the new pipeline capital cost has not been included in the Section 18.5 capital cost estimates. 18.3.3 Ancillary Buildings The town of Pulacayo has housing infrastructure, with the current Apogee offices occupying the old hospital. New buildings to be constructed include the concentrator building and an administration building that would be comprised of offices, assay laboratory, and a mine/mill dry. Labour camp accommodations for construction and for later production crews are not part of this Preliminary Assessment. It is not known how much of the existing Pulacayo housing infrastructure can be used for labour accommodation. 18.3.4 Roads The main access from Pulacayo to Uyuni is a 20 km gravel road. It is well maintained and can be used for the trucking of ore from Pulacayo to the Uyuni railhead for the toll milling option. There is currently a major highway upgrade underway on a 200 km stretch of State Highway 701, between the towns of Uyuni and Potosi. During the visit, three major bridges were observed being constructed with road widening, culvert installations, and with the elimination of switchbacks. Some paving along this highway will also be done. The construction to upgrade this highway will be completed over the next few years. These highway improvements will enhance the logistics of transporting ore from Pulacayo to the 115 Don Diego mill at Potosi. It is recommended the transport cost elements for the toll milling option be re-calculated after the highway is open to transport trucks. Additional road construction and/or upgrades will be needed for the proposed 10 km electrical transmission line (already included in the capital cost estimate), and for the fresh water pipeline to the Yana reservoir, 47 km to the north (not included in the capital cost estimate as explained in Section 18.3.2). 18.4 ENVIRONMENTAL AND SOCIAL ASPECTS Section 18.4 of this report has been prepared by Jenifer Hill, R.P.Bio., Senior Environmental Consultant with Micon. 18.4.1 Environmental Conditions Pulacayo is located in the high plains climate of the Andes. Winter temperatures are as low as -15oC and average 14oC during the rest of the year with sub-humid conditions occurring in the summer and dry conditions for the rest of the year. The rainy season is from December to March and is typically in the form of electrical storms. Mean annual precipitation is 410 mm; relative humidity averages 45%; and winds are dominantly from the southwest from July to September with average velocities of 2.8 m/s (MINCO S.R.L. 2008). The countryside is mainly desert with various plants and animals typical of the high plains. No protected species are known to occur in the project area. The landscape varies from 3,700 to 4,600 m amsl from high to low mountains, foothills, and valley floors. Soils are generally thin with low fertility in the steeper mountains and become somewhat thicker lower in the valley. Soil texture is sandy with gravels and cobbles throughout the profile resulting in poor water retention. The valley floors have thicker silty, sandy soils of class IV arable lands with limitations due to climate and soil quality. The valley floor of the Rio Negro has been covered by tailings up to a metre in depth due to past mining activities at Pulacayo. This has significantly affected the productive capacity of these lands. The project area has had historical mining since the deposit was discovered in 1833. The largest production occurred from 1951 to 1959. Due to the past mining operations, there are many sources of existing contamination throughout the property from waste rock and tailings. From the baseline work completed by MINCO (2007 and 2008), contamination from acidic drainage, heavy metals and sediments appear to be along the Rio Negro. Tailings were released from the operations and allowed to flow down the river basin resulting in covering of vegetation with sulphidic tailings in the lower river valley. The Rio Negro has water quality that is low in pH and elevated in various heavy metals including lead, zinc, manganese, iron, copper, and mercury. Waste rock piles were sampled and continue to contain acid generating materials. Air quality samples contained high levels of arsenic and zinc at two sample points within the village of Pulacayo, likely originating from piles of metallic waste located around the village. 116 Densely populated areas are sources of groundwater contamination where there is no sewage treatment. Although there are primitive sewage systems in the communities, the plumbing of most households do not connect to the main sewage pipelines and generally flow into the smaller creeks. 18.4.2 Social Conditions The Pulacayo community is represented by a Civic Committee elected from the town council and includes four members, President, Relations Secretary, Housing Secretary, and First Committee member. The Civic Committee’s principal function is to hear all the complaints and demands from the members and organizations in the community, and to take these to the town council to make decisions through voting. The highest legal authority in the town is the mayor, who represents the prefecture, however, the President of the Civic Committee calls the town council meetings, and only when the President is absent does the mayor preside over social issues. The government authorities in the community include: Mayor, the highest executive authority. Civil Registrar. Administrator of COMIBOL (the mining corporation of Bolivia). Defence Counsel for Children and Adolescents. National Health Office. Health Station. Military Exercise Station. Teacher. Town Council. COSEU (electrical service provider). Organizations in Pulacayo include: Civic Committee. Mining Cooperative. Renters. Bakery. Mothers’ Club. Women’s Centre. Refinery Club. Tourism. Other small groups of former workers. Currently there are 13 local people working on the project including 11 labourers and 2 cleaners for the geologists’ and engineers’ camp. 117 The closest indigenous community to Pulacayo is Uyuni, 22 km away. The towns of Huanchaca and Yana, located 15 and 20 km to the north, are no longer populated. 18.4.3 Impact Assessment, Mitigation, and Management Key potential areas of social and environmental effects are expected on the residents of Pulacayo, surrounding farming land, surface and ground water quality, and air quality. Potential social effects on Pulacayo include increased income from direct employment, increased demand for local services and suppliers, and an influx of workers. Potential adverse social effects and pressures on housing and infrastructure will need to be effectively managed. A community development plan should be developed in concert with the community to help ensure economic benefits are realized in the community. Social and health effects should be considered for any small miners who are still active in the Pulacayo area. Depending on the final locations chosen for the mill, tailings impoundment, and ancillary facilities, there may be effects on agricultural land. The company will need to consult and negotiate early and effectively to manage any economic relocation and land acquisition requirements. It is assumed that no homes will be affected; however, this will need to be confirmed as project planning proceeds to the next stage. Involuntary resettlement should be avoided. The project area is affected by historical mine workings that are causing acidic drainage and metal contamination to enter the surrounding air and water. Project development needs to take these into consideration. New development must consider whether operations can be isolated from historical contaminants, be integrated with historical works to clean up some of the contamination, or historical contaminants can be remediated prior to new development. Regardless, definition and documentation of historical contamination is important so that the company can manage its risks. In addition to the actual environmental impacts the project may cause, public perception is also a risk. The waste rock has been shown to be highly acid generating and should not be used for construction. Dumps should be located in areas where the dump drainage can be captured and managed during operations and capped after closure to minimize water infiltrating the dump. Alternately, waste rock could be disposed of underground in a manner that minimizes acidic drainage. Based on the ore type and proposed process, it is expected that the tailings will also be potentially acid generating. Engineering in the next stage of development needs to take this into consideration. It is expected that during operations, all water from the tailings pond and seepage collection pond will be recycled to the process plant or evaporated. The impoundment should be designed to minimize water infiltration through the tailings postclosure. 118 18.4.4 Permitting Process The exploration phase of the project is permitted by the state government under a Dispensation Certificate (SRNMA-CD-012/07) that does not require preparation of an environmental impact assessment. A baseline study and impact assessment will be required for approval of mine exploitation activities. Public consultation is also required as part of the permitting process. Baseline social and environmental studies were initiated in 2007. It is estimated that the impact assessment, consultation, and permitting will take six to twelve months and could be completed during the feasibility phase of the project. This estimate is for planning purposes. As with most mining projects worldwide, the permitting process is subject to outside influences and there is a risk for delays. Key applicable legislation for the mining industry in Bolivia includes: The Bolivian Constitution. Environmental Law (No. 1333; 1992). Mining Law (No. 1777). Environmental Rules for Mining Activities (D.S. 24782). The following additional laws are industry.com/sia/marcoreg/Ley/Ley.html): often applicable (http://www.bolivia- Forest Law. Law of Biodiversity Conservation. Water Law. Energy Law Hydrocarbon Law. Mining Code. Regulatory System Law. Land Law. Municipal Law. Health Legislation. Law for Medicine. Applicable regulations under the Environmental Law No. 1333 include (: http://www.boliviaindustry.com/sia/marcoreg/Ley/Ley.html ): Environmental Management. Environmental Prevention and Control. Atmospheric Contamination. Hydraulic Contamination. Hazardous Materials Handling. Waste Management. 119 Micon understands that, as announced on January 8, 2010, Apogee has received notice from the Bolivian Ministry of Environment and Water ("MEW") accepting Apogee’s recommendations for the project set out in its submission entitled, "Environmental Form: Mineral Extraction, Milling and Construction of Tailings Facilities – Pulacayo", submitted to MEW in November, 2009. The submission forms part of Apogee’s requirements to have the project categorized for development. The report was prepared on the Company's behalf by Medio Ambiente Mineria e Industria, a well respected independent Bolivian environmental engineering consulting firm. Apogee reports that MEW has categorized the Pulacayo Project as "Category 1" and provided the terms of reference for the Baseline Environmental Impact Study, required to obtain certain environmental licences and permits necessary for project development. 18.4.5 International Financing Additional environmental and social standards must be met if the project requires financing from international institutions that adhere to the Equator Principles. This includes meeting the IFC Social and Environmental Performance Standards, IFC Environmental, Health, and Safety Guidelines for Mining, and International Conventions on such issues as heritage resources, indigenous communities, human rights, and climate change. In addition to meeting Bolivian permitting requirements, Apogee would require an internationally acceptable environmental and social impact assessment, management plans, and action plan. Security, health and safety management planning would also need to meet international standards. Any resettlement and/or land acquisition requirements for the project require appropriate consultation, management, and documentation. Archaeological and cultural heritage resources would need to be assessed and documented. If the project is equity funded, it is still recommended that these environmental and social aspects be addressed and brought to international best practices standards to help minimize development and investor risks. 18.4.6 Consultation Apogee has a company liaison for the community of Pulacayo, Sra. Rosario Calderon. Apogee’s mining project is supported by the community. Based on surveys completed at the end of 2008 and updated in July 2009, there are many expectations for the project such as: Generating more jobs. Improve the town. Welcome to Pulacayo. That the company will participate in the activities and celebrations of the town; That mining will be reactivated. That they will be concerned and look after the children. That Pulacayo will return to what it once was. That the company will fulfill its promises. 120 That it will bring more people. Good drill results. That the company will ask more questions from the community. In general, the feeling is that the town of Pulacayo has been forgotten by the authorities, and this is why there are hopes for the project. 18.4.7 Environmental and Social Capital and Operating Costs There are no reclamation bond requirements in Bolivia. The mine must prepare a closure plan near to the time of closing, but the funding for this plan is not required. Nonetheless, Apogee should plan a fund in the event that the company requests outside funding for project development or in the event that Bolivia follows the lead of other countries and amends its regulations to include this requirement. A closure plan and financial assurance would be required if the project is financed by an institution following the Equator Principles. For scoping study purposes, Micon has been provided with an estimate of $2 million for the eventual cost of mine closure and rehabilitation, based on recent experience of local engineering firm EPCM Consoltores S.R.L. In line with its recommendations given above, Micon has provided in the cash flow model for establishing a bond in this amount at the commencement of production. It is assumed that baseline social and environmental baseline studies and permitting costs are already sunk for the purposes of the cash flow model. Operating costs for environmental and social aspects should include employment of an Environmental Coordinator, one Social Responsibility Coordinator, one Health and Safety Manager and three additional technical staff to support these three positions. Annually, it is recommended that $50,000 be budgeted for environmental consultant and laboratory costs, and an additional $50,000 to support social and community development programs. 18.5 PROJECT ECONOMICS The economics of the Pulacayo project have been assessed under two scenarios: In the first scenario, which forms the base case for this report, a processing facility is built on-site to treat the material mined from underground, and concentrates of zinc and lead are produced for shipment to port. Silver credits are obtained for both products. Alternatively, no processing facility is constructed, and instead the mine ships crushed, unbeneficiated ROM material to the Don Diego process plant, where it is toll treated. This scenario is treated as a sensitivity case, the cash flow from which is then compared to the base case. 121 In each case, production rates and all other assumptions are kept the same to allow the relative value of each scenario to be determined. The net present value of the base case is determined on the basis of a discounted cash flow model. The model is prepared in constant United States dollars (US$) of 2010 value, and the present values are stated in mid-2010 terms. A real discount rate of 8%/y was selected for the base case, taking into account medium-term risk-free interest rates of around 3% in real terms, and a historical premium for equity of around 5%. 18.5.1 Macro-economic Assumptions 18.5.1.1 Product Prices In the cash flow analysis, the prices used are: The 36 month trailing average price of silver, as of 30 April, 2010. This equates to US$14.78 per ounce. The 27-month forward prices for lead and zinc, as published by the London Metal Exchange at the end of April, 2010. These prices are US$1.108/lb zinc, and US$1.035/lb lead. 18.5.1.2 Royalties and Taxation A royalty equivalent to 4% of the NSR value of the concentrates has been assumed payable. The model uses a simplified computation of taxation on corporate income at the rate of 25%. It is assumed that construction capital allowances are available to offset income tax until fully recouped, sustaining capital is assumed claimable at the rate of 25% on a declining balance basis, and other cash taxes are assumed allowable against the amount of income tax. 18.5.2 Production Schedules The base case LOM processing schedule is given in Table 18.7. This schedule is based on the mining production schedule (Table 18.2) which uses a 200 g/t Ag Eq cut-off for mill feed. As discussed in Section 18.5.7, this was determined to be the optimal cut-off for on-site milling. Table 18.7 Base Case LOM Processing Schedule Year -1 1 2 3 4 648 648 648 648 Treated* t 000 1.98 1.98 1.98 1.98 Zinc % 1.04 1.04 1.04 1.04 Lead % 154.2 154.2 Silver g/t 154.2 154.2 *Tonnage and grade after application of dilution and recovery factors. 122 5 648 1.98 1.04 154.2 6 648 1.98 1.04 154.2 7 361 1.98 1.04 154.2 Total 4,429 1.98 1.04 154.2 18.5.3 Revenue For both the on-site and toll milling options, the Net Smelter Return (NSR) from sale of the concentrates is assumed to be the same. Micon has applied its experience to derive generic off-take terms which it believes to be reasonable at this stage of project development. The parameters in terms of which the NSR is calculated are given in Table 18.8. Table 18.8 NSR Parameters Metal or unit Zn% Zn Pb Ag Zn Pb Ag US$/t Value 53.0 87.7 2.7 18.6 84.9 n/a 62.5 175.0 Smelting Charge Pb% Zn Pb Ag Zn Pb Ag US$/t 51.0 3.0 77.6 63.9 n/a 94.1 94.2 180.0 Concentrate transport costs US$/t Description Zinc Concentrate Recovery to Concentrate Payability of Concentrate Smelting Charge Lead Concentrate Recovery to Concentrate Payability of Concentrate 36.03 Comment Net of min. deduct 3.0 oz/t Deduct 3.0% Pb in conc Min. deduct 50 g/t Dry basis (or $33.15/wmt) Figure 18.10 shows the resulting split of NSR value between the payable metals. 123 Figure 18.11 NSR Value of Payable Metals Silver 47% Gold 0% Lead 17% Zinc 36% 18.5.4 Capital Costs Micon prepared an estimate of mining capital costs for equipment, pre-production and ongoing development. Micon has also reviewed and adopted the capital cost estimates for the base case processing, tailings storage, infrastructure prepared by EPCM Consoltores S.R.L. The estimated cost of environmental remediation was also prepared by EPCM, based on its local experience and familiarity with Bolivian legislatory requirements. Initial and sustaining capital costs for the project base case are summarised in Table 18.9. Table 18.9 Summary of Base Case Capital Expenditure Capital Cost Summary Initial US$ (M) 18.48 27.77 3.00 2.53 2.00 15.63 69.41 Mining Processing Tailings Infrastructure & indirect Environmental & Social Contingency Total 18.5.4.1 Sustaining US$ (M) 15.06 0.15 4.35 2.22 5.87 27.65 Exploration & Engineering Studies The preliminary assessment cash flow does not reflect the cost of further exploration or engineering studies required to bring the project to a construction decision. 124 18.5.4.2 Mining Mining capital costs are shown as in Table 18.10. A 30% contingency ($10.0 million) is added to this base estimate in the cash flow model. Development prior to production commencing is capitalised and is to be carried out by a contractor. After this time development costs are considered as part of the operating costs. Raise-boring, de-watering and the drilling of service boreholes is considered as a sustaining capital cost and will be carried out by a contractor. Table 18.10 Mining Capital Costs Description Unit Cost $ 15,000 2,000 2,000 1,500 1,500 1,500 1,500 1,500 1,500 1,500 250,000 120 80 3,500 Contractor mob/de-mob New Adit on 4129m Slash old Adit on 4129m Access Ramp Upper East Access Ramp Upper West Access Ramp Lower East Access Ramp Lower West Level 4255 Level 4180 Level 4105 De-watering Vent Raises bored Boreholes (inter-level) Workshops S/T Excavation Capital Mechanical & Electrical Mobile Start-up Capital Sustaining Capital Total Mine Capital 18.5.4.3 Total Cost $M 0.03 1.42 0.84 1.08 1.66 0.00 0.00 1.44 1.82 0.00 0.50 0.11 0.07 0.53 9.49 4.63 4.36 18.48 15.06 33.54 Processing Process plant construction capital expenditure for the base case (on-site mill) is estimated to total $27.7 million, excluding a 30% contingency ($8.3 million) added within the cash flow model. A breakdown of this amount is given in Table 18.11. 125 Table 18.11 Process Capital Expenditure Process Plant Area Civil Works Site Preparation Concrete Stockpile and Ore Bin Buildings Concentrator Steel Offices and Admin. Mill Equipment and Materials Crushing Plant and Stacker Grinding and Cyclones Lead Flotation Conditioners Zinc Flotation Dewatering Regent Mixing and Storage Lime Circuit Piping and Fittings Tailings Pipeline Power for Construction Mechanical Installation Electrical Equipment Electrical Materials PLC and Instrumentation Electrical Installation Services Process Water Fresh Water Compressed/Blower Air Connection to Electrical Grid Safety and Environment General and Administration. Engineering Management General Expenses Working Capital Commissioning Grand Total Process Plant Capital $ 000 2,370 510 1,745 115 2,615 1,600 600 415 14,965 805 5,255 755 90 1,040 1,300 210 185 550 250 200 1,000 1,405 330 1,090 500 3,875 565 630 480 2,200 220 3,720 570 400 1,250 1,000 500 27,765 For the base case, provision is also made for the construction of a back-fill plant in Year 3, at a cost of $0.15 million. For the alternative (toll-milling) scenario, the construction capital estimate reduces to $6.2 million, to which a 30% contingency is added. A breakdown of this is given in Table 18.12. 126 Table 18.12 Toll Milling-Pulacayo Site Capital Expenditure Description Civil Work Crushing Plant Product Loadout Buildings Pipes And Fittings Power During Construction Mechanical Installation Electrical Equipment Electrical Materials Electrical Installation TSF (Mine and Admin included) Engineering and Management Working Capital and Commissioning Subtotal 30% Contingency Total 18.5.4.4 $ 000 698 805 100 523 255 40 200 281 66 218 1,639 666 750 6,241 1,872 8,113 Infrastructure Site infrastructure and indirect capital costs are summarised in Table 18.13. Table 18.13 General and Administrative Capital Expenditure Description Communications, IT, computers, software, etc Office costs Site costs Subtotal 30% Contingency Owner's costs Total $ 000 200 150 500 850 255 1,681 2,786 For the base case, additional capital is required for the construction of a tailings impoundment and associated equipment for tailings disposal and water reclaim. The preproduction investment required in this area is estimated to be $3.0 million. Another $2.74 million is incurred as sustaining capital during Year 1, bringing the initial phase of dam construction to a total of $5.74 million (Table 18.14). Subsequent phases of dam construction add a further $1.61 million to sustaining capital, expended during the remainder of the operating period. All the above amounts are given before the addition of a 30% contingency. 127 Table 18.14 Tailings Storage Facilities-Capital Expenses (from EPCM Report) m3 Initial Capital TSF Construction-Stage 1 Quantity Unit Cost Cost ($) ($ 000) 82,000 3.95 324 m3 107,078 3.95 m3 615,674 7 m2 31,145 5.5 171 m3 960 37 36 M 3,500 50 175 GL 1 25000 25 Unit Diversion channel: strip, clear & cut Starter dam: clear loose material Dam: fill and compact using borrow material Liner: 80mil HDPE (elev. 4000-4020 m) Ditto (elev. 4020-4035 m) Drainage: geotextile and slotted corrugated pipes. 3x1m diversion channel on compacted ground Seepage collection and decant pond Spillway Process Water Reclaim from TSF comprising: pontoon structure Pumps, 1 pr (duty) Pumps, 1 pr (standby) electrical piping construction Sub-total Contingency Total 18.5.4.5 Sustaining capital TSF Construction-Stage 2 Quantity Unit Cost Cost ($) ($ 000) 423 25,000 3.95 98.75 4,310 180.000 8 5,100 450 5.5 37 28.05 16.65 250 115 28.75 1,440.00 280 5 80 80 50 15 50 5,743 1,723 7,466 30% 1,612 484 2,096 Environmental and Social A provision of $2.0 million has been made for contributions to a reclamation bond in respect of the Pulacayo mine site. This expenditure is assumed to be incurred at the commencement of the operating period. 18.5.5 Operating Costs 18.5.5.1 Mining Operating costs for mining have been factored from similar operations in the Micon database. Costs have been localised, based on local rates for labour, utilities and consumables. Table 18.15 shows the LOM average operating costs for mining, factored for each of the cut-off grades used in the evaluation of the optimum extraction strategy. 128 Table 18.15 Average Unit Operating Costs for Mining ($/t mined) Cut-off Grade (g/t Ag Eq) Labour Def Drilling Development Production & Backfill Mucking Haulage to plant Services Maintenance Energy Mining Total 18.5.5.2 125 150 175 2.4 0.4 0.6 6.0 0.5 0.6 1.1 5.6 2.7 19.9 2.5 0.4 0.7 6.1 0.5 0.6 1.2 5.9 2.8 20.7 2.6 0.5 0.7 6.4 0.5 0.6 1.4 6.2 2.8 21.7 200 (Base) 2.7 0.5 0.8 6.6 0.5 0.6 1.5 6.5 2.9 22.6 225 250 275 2.8 0.6 0.9 6.9 0.5 0.6 1.7 7.2 2.9 24.1 2.9 0.7 1.0 7.2 0.5 0.6 1.9 7.5 3.0 25.3 3.0 0.8 1.1 7.4 0.5 0.6 2.1 7.9 3.0 26.4 Processing Process operating costs for the base case are given in Tables 18.16 (Labour, including burden) and 18.17 (Total cash operating costs). For the alternative (toll-milling) scenario, operating costs are given in Table 18.18. Costs for the transport of concentrate are not included here – these are considered as part of the NSR calculation, and are held constant in both the base case and toll milling scenarios. Table 18.16 Process Plant Labour Costs (from EPCM Report) Position Plant Superintendent Metallurgist Secretary Shift Supervisors Sampler Chief workshop Chief Instrumentation Met Lab assayer Mechanics/Welders Electrical Instrumentation Crusher Operators Grinding Operators Floatation Operators Dewatering Reagent Tailings Total Personal Average cost No. 1 1 1 3 2 1 1 1 4 2 1 2 3 3 3 2 3 34 US$/t 129 Monthly Cost ($) 3,600 2,400 1,200 5,400 2,000 2,400 2,400 1,800 4,800 2,400 1,200 2,000 3,000 3,000 3,000 2,000 3,000 45,600 Annual Cost ($) 43,200 28,800 14,400 64,800 24,000 28,800 28,800 21,600 57,600 28,800 14,400 24,000 36,000 36,000 36,000 24,000 36,000 547,200 0.84 Table 18.17 Process Plant Cash Operating Costs Item Lime Zinc sulphate Sodium cyanide AF 242 MIBC Copper sulphate Z-11 Silicate Flocculent Mill balls Spare parts (including liners) Power ($/kWh x kWh/t ore Miscellaneous Subtotal Consumables Labour (from above) Grand Total Processing Opex $/kg 0.12 1.60 2.70 7.50 5.00 5.00 3.00 2.50 approx 1.70 estimate 0.06 g/t ore 9200 400 130 30 40 400 70 350 estimate 600 $/t processed 1.10 0.64 0.35 0.23 0.20 2.00 0.21 0.88 0.50 1.02 2.00 1.80 1.00 11.93 0.84 12.77 30 Table 18.18 Processing Costs - Toll Milling at Don Diego Mill 18.5.5.3 Process Operating Costs: Toll Milling Option Method Distance (km) Transport charges from Pulacayo to Uyuni station Uyuni station to Don Diego mill truck rail 20 208 Unit Cost ($/t) 13.24 2.21 11.03 Don Diego Mill operating expenses Labour Costs (same as Pulacayo Mill Labour) Don Diego mill rental Mill consumables 21.00 1.00 12.00 8.00 Total Milling + Transport 34.24 General and Administrative Table 18.19 summarises the annual provision for General and Administrative operating expenses. Over the LOM period, this equates to a cost of $2.08/t milled. Table 18.19 General and Administrative Costs Annual Cost ($) Labour Other overheads Total 350,000 1,000,000 1,350,000 130 18.5.5.4 Environmental and Social The annual provision for Environmental and Social expenses is given in Table 18.20. Table 18.20 Environmental and Social Operating Costs Annual Cost ($) Labour (3 staff plus 3 support personnel) Environmental Consultant and lab costs Social / community development programs Total 50,000 50,000 50,000 150,000 Micon considers the operating cost estimates to be reasonable and has not added a contingency to these amounts in its base case economic assessment. 18.5.6 Project Schedule The overall project schedule envisages a 3-year period of mine pre-production development and ramp-up, followed in the base case by an approximately 5.5-year operating period at steady state production, with mine closure on exhaustion of the identified resource. Ore produced during the construction period is stockpiled until sufficient material is on hand to allow the mill to operate continuously. Mill startup occurs after two years of preproduction mining, with material reclaimed from stockpiles making up the balance of millfeed in Year 1. The mill then operates at full capacity for approximately another 5.5 years. 18.5.7 Cash Flow Forecast Table 18.21 presents the project base case LOM cash flow summary. The annual production and cash flow details are provided in Table 18.22. The main components of the project cash flow for the base case are shown in Figure 18.11. This preliminary assessment is preliminary in nature; it includes inferred mineral resources that are considered too speculative geologically to have the economic considerations applied to them that would enable them to be categorized as mineral reserves, and there is no certainty that the preliminary assessment will be realized. On a pre-tax basis, at a discount rate of 8%/y, the base case cash flow evaluates to a net present value (NPV8) of $50.0 million, and has in internal rate of return (IRR) of 24.0%. After tax, the NPV and IRR are estimated to be $33.0 million and 19.6%, respectively. Payback on the undiscounted cash flow after tax occurs in Year 4, and over the life-of mine (LOM) period the net cash flow before and after tax is $109.5 and $80.5 million, respectively. 131 The estimated maximum funding required before positive cash flow is $89.5 million, occurring in Year1. Table 18.21 Project Base Case - LOM Cash Flow Summary LOM ($ 000) 178,537 203,519 382,056 15,282 366,774 $/t treated 42.02 47.90 89.92 3.60 86.32 $/oz Ag 11.81 13.46 25.27 1.01 24.26 Operating Costs Mining costs Processing costs General & Administrative costs Total cash operating cost 96,027 54,257 9,902 160,186 22.60 12.77 2.33 37.70 6.35 3.59 0.65 10.59 62,500 35,115 6,396 104,011 Net Operating Margin 206,587 48.62 13.66 133,270 Capital Expenditure 97,060 22.84 6.42 83,268 Pre-tax Cash Flow 109,527 25.78 7.24 50,002 Taxation 29,023 6.83 1.92 17,013 Net Cash Flow After Tax 80,504 18.95 5.32 32,988 NSR Silver only NSR Co-products NSR value less Royalty NPV8 (2010) ($ 000) 115,503 131,665 247,168 9,887 237,281 Figure 18.12 Base Case Cash Flow Summary 80 Net Cash Flow 60 Royalty 40 Taxation Working Capital 0 Capital (20) Opcosts 132 Yr9 Yr8 Yr7 Yr6 Yr5 Yr4 Cum C/Flow Yr3 (80) Yr2 Cum DCF Yr1 (60) Yr‐1 Net Revenue Yr‐2 (40) Yr‐3 USD million 20 Table 18.22 Project Base Case Production and Cash Flow Projection Production Forecast Mine Production Indicated Resource Inferred Resource LG Resource TOTAL ORE (kt) mined (MII) Processing Plant Production Zinc Lead Silver LOM TOTAL 2,456 1,793 ‐ 4,249 Yr‐3 ‐ ‐ ‐ ‐ Yr‐2 19 14 ‐ 32 Yr‐1 112 82 ‐ 194 Yr1 243 178 ‐ 421 Yr2 375 273 ‐ 648 Yr3 375 273 ‐ 648 Yr4 375 273 ‐ 648 Yr5 375 273 ‐ 648 Yr6 375 273 ‐ 648 Yr7 209 152 ‐ 361 Yr8 ‐ ‐ ‐ ‐ 4,249 1.985 1.038 154.238 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 648 1.985 1.038 154.238 648 1.985 1.038 154.238 648 1.985 1.038 154.238 648 1.985 1.038 154.238 648 1.985 1.038 154.238 648 1.985 1.038 154.238 361 1.985 1.038 154.238 ‐ ‐ ‐ ‐ % 90.7 % 80.3 % 82.4 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 90.7 80.3 82.4 90.7 80.3 82.4 90.7 80.3 82.4 90.7 80.3 82.4 90.7 80.3 82.4 90.7 80.3 82.4 90.7 80.3 82.4 ‐ ‐ ‐ t 000 % % g/t Overall Recovery to Conc Zinc Lead Silver Zinc Concentrate Production Zinc Lead Silver dry t 000 t 000 t 000 kg 139.6 73.996 1.182 121,584 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 21.3 11.285 0.180 18,542 21.3 11.285 0.180 18,542 21.3 11.285 0.180 18,542 21.3 11.285 0.180 18,542 21.3 11.285 0.180 18,542 21.3 11.285 0.180 18,542 11.9 6.287 0.100 10,330 ‐ ‐ ‐ ‐ Lead Concentrate Production Zinc Lead Silver dry t 000 t 000 t 000 kg 67.2 2.509 34.259 418,451 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 10.2 0.383 5.225 63,816 10.2 0.383 5.225 63,816 10.2 0.383 5.225 63,816 10.2 0.383 5.225 63,816 10.2 0.383 5.225 63,816 10.2 0.383 5.225 63,816 5.7 0.213 2.911 35,552 ‐ ‐ ‐ ‐ % 82.1 % 91.0 % 87.1 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 82.1 91.0 87.1 82.1 91.0 87.1 82.1 91.0 87.1 82.1 91.0 87.1 82.1 91.0 87.1 82.1 91.0 87.1 82.1 91.0 87.1 ‐ ‐ ‐ Payable Metal in Conc (imperial) Zinc Lead Silver 000 lbs 138,509 000 lbs 71,086 oz 15,121,357 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 21,123 10,841 2,306,105 21,123 10,841 2,306,105 21,123 10,841 2,306,105 21,123 10,841 2,306,105 21,123 10,841 2,306,105 21,123 10,841 2,306,105 11,768 6,040 1,284,728 ‐ ‐ ‐ NET SMELTER RETURN (US$ 000) Zinc Lead Silver 382,056 US$ 000 137,568 US$ 000 65,951 US$ 000 178,537 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 58,266 20,980 10,058 27,228 58,266 20,980 10,058 27,228 58,266 20,980 10,058 27,228 58,266 20,980 10,058 27,228 58,266 20,980 10,058 27,228 58,266 20,980 10,058 27,228 32,460 11,688 5,603 15,169 ‐ ‐ ‐ ‐ Cash Flow Forecast (US$ 000) LOM TOTAL US$ 000 382,056 US$ 000 15,282 US$ 000 366,774 Yr‐3 ‐ ‐ ‐ Yr‐2 ‐ ‐ ‐ Yr‐1 ‐ ‐ ‐ Yr1 58,266 2,331 55,935 Yr2 58,266 2,331 55,935 Yr3 58,266 2,331 55,935 Yr4 58,266 2,331 55,935 Yr5 58,266 2,331 55,935 Yr6 58,266 2,331 55,935 Yr7 32,460 1,298 31,162 Yr8 ‐ ‐ ‐ 4,558 4,393 164 ‐ ‐ Payability of Metal in Conc Zinc Lead Silver Net Smelter Return Less Royalties Net Revenue Operating Costs Mining Processing G&A Social & Environmental US$ 000 22.60 12.77 2.08 0.25 160,186 96,027 54,257 8,852 1,050 ‐ ‐ ‐ ‐ ‐ 760 732 27 ‐ ‐ 19,102 9,519 8,083 1,350 150 24,419 14,645 8,275 1,350 150 24,419 14,645 8,275 1,350 150 24,419 14,645 8,275 1,350 150 24,419 14,645 8,275 1,350 150 24,419 14,645 8,275 1,350 150 13,670 8,159 4,610 752 150 ‐ ‐ ‐ ‐ ‐ Operating Margin 48.62 206,587 ‐ (760) (4,558) 36,833 31,516 31,516 31,516 31,516 31,516 17,491 ‐ Capital Costs Engineering Studies Mining Capital Processing Capital Infrastructure Capital (including Contingency) 22.84 ‐ 7.89 6.57 8.38 97,060 ‐ 33,540 27,915 35,605 9,082 ‐ 6,986 ‐ 2,096 13,532 ‐ 4,643 5,553 3,336 46,794 ‐ 6,854 22,212 17,728 8,598 ‐ 3,764 ‐ 4,834 5,731 ‐ 3,764 ‐ 1,967 5,926 ‐ 3,764 150 2,012 5,731 ‐ 3,764 ‐ 1,967 139 ‐ ‐ ‐ 139 139 ‐ ‐ ‐ 139 1,388 ‐ ‐ ‐ 1,388 ‐ ‐ ‐ ‐ ‐ Change in Working Cap ‐ ‐ ‐ ‐ ‐ 6,192 (156) ‐ ‐ ‐ ‐ 10 (6,046) Pre‐tax c/flow Tax payable C/flow after tax Cumulative C/Flow Discounted C/Flow (8%) Cumulative DCF Max funding reqmt to positive cashflow 25.78 6.83 18.95 109,527 (9,082) 29,023 ‐ 80,504 (9,082) (9,082) 32,988 (9,082) (9,082) (89,516) (9,082) 31,377 7,072 24,305 38,079 14,182 11,024 ‐ 31,377 7,265 24,112 62,191 13,027 24,051 ‐ 16,093 3,826 12,267 74,458 6,137 30,188 ‐ (14,292) ‐ (14,292) (23,374) (13,233) (22,315) (23,374) (51,352) ‐ (51,352) (74,725) (44,026) (66,341) (74,725) 22,043 ‐ 22,043 (52,683) 17,498 (48,843) (89,516) 133 25,942 25,590 4,045 ‐ 25,942 21,545 (26,741) (5,196) 19,068 14,663 (29,775) (15,112) (58,257) (36,712) 25,785 6,815 18,970 13,774 11,954 (3,157) (17,742) 6,046 ‐ 6,046 80,504 2,800 32,988 ‐ 18.5.8 Sensitivity Studies 18.5.8.1 Base Case Sensitivity The sensitivity of the base cash pre-tax cash flow to changes in product pricing, operating costs and capital expenditure is shown in Figure 18.12. Figure 18.13 Base Case Sensitivity Chart (NPV After tax) 100 80 NPV (8%) USD million 60 40 20 0 (20) 70 75 80 85 Product Price (21.4 (12.1 (2.9) 6.1 90 95 100 105 110 115 120 125 130 15.1 24.1 33.0 41.9 50.8 59.7 68.5 77.4 86.2 Opcosts 56.9 52.9 49.0 45.0 41.0 37.0 33.0 29.0 25.0 21.0 17.0 13.0 9.0 Capex 57.4 53.3 49.2 45.2 41.1 37.1 33.0 28.9 24.9 20.8 16.7 12.7 8.6 The chart shows that the project is most sensitive to metal pricing (which would equally apply to grade and recovery), when a 20% adverse change would reduce NPV8 to below zero. The base case is less sensitive to capital and operating costs, so that even a 30% increase in either would result in a positive NPV8. 18.5.8.2 Sensitivity to Cut-Off Grade Micon evaluated the base case (on site milling) using a series of cut-off grades to determine the optimum grade/tonnage combination for the project. The assessment utilized the silver equivalent grade calculation described in Section 18.1, the modified mineral resources given in Table 18.1, above, and the mining operating cost estimates given in Table 18.14, above. The results are summarised in Figure 18.14, which shows that project NPV and IRR are maximized when applying a cut-off grade of 200 g/t Ag Eq. Micon therefore selected this value of the cut-off grade for its base case economic assessment of the project in this study. 134 35.0 35.0% 30.0 30.0% 25.0 25.0% 20.0 20.0% 15.0 15.0% 10.0 10.0% 5.0 5.0% .0 0.0% 125 150 175 200 225 Cutoff grade (g/t Ag Eq) NPV 18.5.8.3 Mining $/t 250 IRR (%) NPV ($ million) | Minng Cost ($/t) Figure 18.14 NPV versus Cut-Off Grade for On-Site Milling 275 IRR(%) Toll Milling Option The study also considered an alternative to the on-site milling of material mined at Pulacayo. For this purpose, it was assumed that crushed material was taken by road to Uyuni and thence by rail to the Don Diego mill for toll treatment. Mining, concentrate production and recoveries were assumed to remain the same, so that the trade-off is essentially between the capital cost of the milling and tailings storage facilities at Pulacayo versus the less capital intensive, higher operating cost option of renting the Don Diego mill. Table 18.23 and Figure 18.15 show the LOM cash flow summary for the toll milling option using a cut-off of 200 g/t Ag Eq, the same cut-off used in the base case. Table 18.24 also shows the annual cash flow forecast at this cut-off grade. As for the base case, Micon evaluated this option at a number of cut-off grade scenarios, and measured the impact on NPV of the cut-off grade selection. The results of this exercise are described below. 135 Table 18.23 Toll-Milling Option - LOM Cash Flow Summary Using 200 g/t Ag Eq cutoff LOM ($ 000) 178,537 203,519 382,056 15,282 366,774 $/t treated 42.02 47.90 89.92 3.60 86.32 $/oz Ag 11.81 13.46 25.27 1.01 24.26 Operating Costs Mining costs Processing costs General & Administrative costs Total cash operating cost 96,027 145,486 9,902 251,415 22.60 34.24 2.33 59.17 6.35 9.62 0.65 16.63 62,500 94,121 6,396 163,017 Net Operating Margin 115,359 27.15 7.63 74,264 Capital Expenditure 56,374 13.27 3.73 50,396 Pre-tax Cash Flow 58,985 13.88 3.90 23,868 Taxation 15,878 3.74 1.05 9,339 Net Cash Flow After Tax 43,107 10.15 2.85 14,529 NSR Silver only NSR Co-products NSR value less Royalty NPV8 (2010) ($ 000) 115,503 131,665 247,168 9,887 237,281 Figure 18.15 Toll-Milling Option - Cash Flow Summary 80 Net Cash Flow 60 Royalty 40 Taxation Working Capital 0 Capital (20) Opcosts (40) Net Revenue (60) Cum DCF 136 Yr7 Yr6 Yr5 Yr4 Yr3 Yr2 Yr1 Yr‐1 Yr‐2 (80) Yr‐3 USD million 20 Cum C/Flow Table 18.24 Toll Milling Option – Production and Cash Flow Projection (200 g/t Ag Eq cut off) Production Forecast Mine Production Indicated Resource Inferred Resource LG Resource TOTAL ORE (kt) mined (MII) Processing Plant Production Zinc Lead Silver LOM TOTAL 2,456 1,793 ‐ 4,249 Yr‐3 ‐ ‐ ‐ ‐ Yr‐2 19 14 ‐ 32 Yr‐1 112 82 ‐ 194 Yr1 243 178 ‐ 421 Yr2 375 273 ‐ 648 Yr3 375 273 ‐ 648 Yr4 375 273 ‐ 648 Yr5 375 273 ‐ 648 Yr6 375 273 ‐ 648 Yr7 209 152 ‐ 361 Yr8 ‐ ‐ ‐ ‐ 4,249 1.985 1.038 154.238 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 648 1.985 1.038 154.238 648 1.985 1.038 154.238 648 1.985 1.038 154.238 648 1.985 1.038 154.238 648 1.985 1.038 154.238 648 1.985 1.038 154.238 361 1.985 1.038 154.238 ‐ ‐ ‐ ‐ % 90.7 % 80.3 % 82.4 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 90.7 80.3 82.4 90.7 80.3 82.4 90.7 80.3 82.4 90.7 80.3 82.4 90.7 80.3 82.4 90.7 80.3 82.4 90.7 80.3 82.4 ‐ ‐ ‐ t 000 % % g/t Overall Recovery to Conc Zinc Lead Silver Zinc Concentrate Production Zinc Lead Silver dry t 000 t 000 t 000 kg 139.6 73.996 1.182 121,584 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 21.3 11.285 0.180 18,542 21.3 11.285 0.180 18,542 21.3 11.285 0.180 18,542 21.3 11.285 0.180 18,542 21.3 11.285 0.180 18,542 21.3 11.285 0.180 18,542 11.9 6.287 0.100 10,330 ‐ ‐ ‐ ‐ Lead Concentrate Production Zinc Lead Silver dry t 000 t 000 t 000 kg 67.2 2.509 34.259 418,451 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 10.2 0.383 5.225 63,816 10.2 0.383 5.225 63,816 10.2 0.383 5.225 63,816 10.2 0.383 5.225 63,816 10.2 0.383 5.225 63,816 10.2 0.383 5.225 63,816 5.7 0.213 2.911 35,552 ‐ ‐ ‐ ‐ % 82.1 % 91.0 % 87.1 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 82.1 91.0 87.1 82.1 91.0 87.1 82.1 91.0 87.1 82.1 91.0 87.1 82.1 91.0 87.1 82.1 91.0 87.1 82.1 91.0 87.1 ‐ ‐ ‐ Payable Metal in Conc (imperial) Zinc Lead Silver 000 lbs 138,509 000 lbs 71,086 oz 15,121,357 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 21,123 10,841 2,306,105 21,123 10,841 2,306,105 21,123 10,841 2,306,105 21,123 10,841 2,306,105 21,123 10,841 2,306,105 21,123 10,841 2,306,105 11,768 6,040 1,284,728 ‐ ‐ ‐ NET SMELTER RETURN (US$ 000) Zinc Lead Silver 382,056 US$ 000 137,568 US$ 000 65,951 US$ 000 178,537 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 58,266 20,980 10,058 27,228 58,266 20,980 10,058 27,228 58,266 20,980 10,058 27,228 58,266 20,980 10,058 27,228 58,266 20,980 10,058 27,228 58,266 20,980 10,058 27,228 32,460 11,688 5,603 15,169 ‐ ‐ ‐ ‐ Cash Flow Forecast (US$ 000) LOM TOTAL US$ 000 382,056 US$ 000 15,282 US$ 000 366,774 Yr‐3 ‐ ‐ ‐ Yr‐2 ‐ ‐ ‐ Yr‐1 ‐ ‐ ‐ Yr1 58,266 2,331 55,935 Yr2 58,266 2,331 55,935 Yr3 58,266 2,331 55,935 Yr4 58,266 2,331 55,935 Yr5 58,266 2,331 55,935 Yr6 58,266 2,331 55,935 Yr7 32,460 1,298 31,162 Yr8 ‐ ‐ ‐ 4,393 4,393 ‐ ‐ ‐ Payability of Metal in Conc Zinc Lead Silver Net Smelter Return Less Royalties Net Revenue Operating Costs Mining Processing G&A Social & Environmental US$/t ore 22.60 34.24 2.08 0.25 251,415 96,027 145,486 8,852 1,050 ‐ ‐ ‐ ‐ ‐ 732 732 ‐ ‐ ‐ 33,207 9,519 22,188 1,350 150 38,332 14,645 22,188 1,350 150 38,332 14,645 22,188 1,350 150 38,332 14,645 22,188 1,350 150 38,332 14,645 22,188 1,350 150 38,332 14,645 22,188 1,350 150 21,421 8,159 12,361 752 150 ‐ ‐ ‐ ‐ ‐ Operating Margin 27.15 115,359 ‐ (732) (4,393) 22,729 17,603 17,603 17,603 17,603 17,603 9,740 ‐ Capital Costs Engineering Studies Mining Capital Processing Capital Infrastructure Capital (including Contingency) 13.27 ‐ 7.89 1.47 3.91 56,374 ‐ 33,540 6,241 16,593 9,082 ‐ 6,986 ‐ 2,096 7,721 ‐ 4,643 1,248 1,830 19,498 ‐ 6,854 4,993 7,651 4,925 ‐ 3,764 ‐ 1,160 4,925 ‐ 3,764 ‐ 1,160 4,925 ‐ 3,764 ‐ 1,160 4,925 ‐ 3,764 ‐ 1,160 31 ‐ ‐ ‐ 31 31 ‐ ‐ ‐ 31 312 ‐ ‐ ‐ 312 ‐ ‐ ‐ ‐ ‐ Change in Working Cap ‐ ‐ ‐ ‐ ‐ 10,016 (140) ‐ ‐ ‐ ‐ 10 (9,885) Pre‐tax c/flow Tax payable C/flow after tax Cumulative C/Flow Discounted C/Flow (8%) Cumulative DCF Max funding reqmt to positive cashflow 13.88 3.74 10.15 58,985 (9,082) 15,878 ‐ 43,107 (9,082) (9,082) 14,529 (9,082) (9,082) (56,367) (9,082) 17,572 3,924 13,648 25,862 7,374 6,268 ‐ 9,418 2,058 7,360 33,222 3,682 9,950 ‐ (8,453) ‐ (8,453) (17,535) (7,827) (16,909) (17,535) (23,891) ‐ (23,891) (41,426) (20,483) (37,392) (41,426) 7,788 12,819 ‐ ‐ 7,788 12,819 (33,638) (20,819) 6,183 9,422 (31,209) (21,787) (56,367) (38,422) 137 12,678 12,678 17,572 2,569 3,559 3,768 10,109 9,119 13,804 (10,710) (1,590) 12,214 6,880 5,747 8,055 (14,907) (9,160) (1,105) (28,313) (19,194) (5,389) 9,885 ‐ 9,885 43,107 4,579 14,529 ‐ Savings in the process plant and tailings dam construction costs result in a reduction of approximately $33.1 million in capital invested before positive cash flow is achieved, with $56.4 million required for toll-milling compared to $89.5 million in the base case. Nevertheless, Figure 18.15 (above) shows that, although payback on the undiscounted cash flow occurs in Year 4, the LOM net cash flow after tax of $43.1 million is $37.4 million less than is forecast in the base case ($80.5 million). Moreover, the toll-milling option does not appear to maximize project value, since its pre-tax NPV8 of $27.0 million is $23.0 million less than the base case. Similarly, the after-tax NPV8 of $16.4 million for the toll milling option is approximately half that of the base case ($33.0 million) Figure 18.16 indicates that, compared to the base case, the toll milling option is more sensitive to changes in operating costs, and less sensitive to capital costs, as is to be expected. Figure 18.16 Toll-Milling Option - Sensitivity 60 50 NPV (8%) USD million 40 30 20 10 0 (10) (20) (30) 70 75 80 85 90 95 100 105 110 115 120 125 130 Product Price (27.4 (18.4 (11.0 (4.0) 2.8 9.6 16.4 23.3 30.1 36.9 43.7 50.4 57.2 Opcosts 40.9 36.9 32.8 28.7 24.6 20.5 16.4 12.4 8.3 4.2 .1 Capex 30.6 28.2 25.9 23.5 21.2 18.8 16.4 14.1 11.7 9.4 7.0 (4.0) (8.2) 4.7 2.3 Figure 18.17 shows that, when evaluated at each of the cut-off grade intervals, the on-site milling option consistently provides a superior economic return. At the optimum cut-off grade of 200 g/t Ag Eq, the NPV of on-site milling is more than twice that of the toll-milling equivalent. Even at higher cut-offs, when toll milling becomes more attractive, the NPV of this option does not exceed that of the base case (on-site milling). 138 35 35% 30 30% 25 25% 20 20% 15 15% 10 10% 5 5% 0 0% 125 150 NPV (Mill) 175 200 225 Cut‐off grade (g/t Ag Eq) NPV (Toll) IRR (Mill) 250 IRR (%) NPV ($ million) | Minng Cost ($/t) Figure 18.17 On-Site Milling versus Toll-Milling Option 275 IRR (Toll) Nevertheless, because of the reduction of capital, at cut-off grades above 250 g/t Ag Eq, toll milling appears to offer an improved internal rate of return, with IRR of 19.4% and 20.7% after tax at 250 g/t and 275 g/t respectively, compared to rates of 18.6% and 17.6% respectively in the base case. Toll-milling is, therefore, shown to be economic at higher cut-offs. Nevertheless, on economic grounds, Micon concludes that the selection of on-site milling for development of the Pulacayo project is optimal. 139 19.0 INTERPRETATION AND C CONCLUSIONS The mineralization at Pulacayo is a typical low sulphidation epithermal deposit containing precious and base metals associated with volcan volcanic ic rocks. The main geological characteristics of Pulacayo are: • The sulphide mineralization is hosted by Tertiary volcanic rocks of intermediate composition. These rocks form part of a dome complex, which outcrops at surface. The mineralized body is compos composed ed of stockwork, narrow veins and veinlets, and disseminations in the argillic argillic-altered rock controlled by an east-west west oriented normal fault system. The width of the mineralization varies from 40 m to 120 m. • Sedimentary rocks intruded by the dome complex constitute the host rock for a bonanza type, high grade vein (Veta Tajo), with high silver and base metals content. The vein structure rarely is wider than 3 m and continues into the overlying stockwork and disseminated sseminated zone in the volcanic rocks. • The sulphide mineralization extends along strike for 2,700 m and by almost 1,000 m to depth, of which 450 m are hosted in the volcanic unit and 550 m are hosted in the sedimentary unit. • The mineral assemblage is relatively simple: barite, quartz, pyrite, calcite as gangue minerals; and galena, sphalerite, tetrahedrite, and other silver sulfo-salts sulfo as ore minerals. There is also minor chalcopyrite and jamesonite. The internal texture of the veins is generally bbanded anded and drusy with segments containing almost massive sulphides. A vertical zonation appears to exist where base metals increase at depth and silver content is higher at mid levels. Micon has estimated the mineral resources at Pulacayo to be as shown in Table 19.1. Details concerning the preparation of this estimate are given in Section 17 of this report. The effective date of this estimate ate is October 14, 2009. Table 19.1 Summary of Mineral Resources, Pulacayo Deposit Classification Indicated Inferred Tonnes 4,892,000 6,026,000 Ag (g/t) 79.96 98.26 Pb (%) 0.79 0.78 Zn (%) 1.64 1.68 (1) Tonnages have been rounded to the nearest 1,000 tonnes. Average grades may not sum due to rounding. (2) Mineral resources which are not mineral reserves do not have demonstrated economic viability. The estimate of mineral resources res may be materially affected cted by environmental, permitting, legal, title, taxation, sociopolitical, marketing, or other relevant issues. (3) The quantity and grade of reported inferred resources in this estimation are conceptual in nature and there has been insufficient insu explorationn to define these inferred resources as an indicated or measured mineral resource. And it is uncertain if further exploration will result in upgrading them to an indicated or measured mineral resource category. 140 The project base case comprises the development of an underground mine connecting to existing workings though a new adit portal, extraction using a sub sub-level level open-stoping open method with backfill, feeding 1,800 t/d to a new milling and flotation plant on site, for the production and sale of lead and zinc concentrates containing economically im important portant silver values, and storage of flotation tailings in a new, purpose purpose-built built facility adjacent to the new plant. With respect to the potential underground m mining: • SLOS mining with backfill has been planned to be the primary mining method. This is intended to deliver maximum productivity at a lower unit operating cost than more selective methods. • Underground access will be gained by developing a new portal and adit to intersect the San Leon adit at a position to the south of the orebody. The new portal port will be situated in close proximity to the processing plant. • Trucks will haul the ore from the underground and deliver it to the processing plant. • No geotechnical assessment has been made. However, from observation of the drill core and from limited exposure of rock underground, it has been judged that the modifying factors are appropriate for the stoping method selected, at this level of study. • Extensive historical mining areas exist underground, these will need to be surveyed in detail prior to more detailed mine planning. Preliminary metallurgical testwork has been carried out which suggests that, based on a conventional flowsheet, an average mill feed grade of 199 g/t Ag, 1.21% Pb and 2.13% Zn will yield a lead concentrate assaying 47% Pb and containing 70.3% of the silver, 87.4% of the lead and 3.9% of the zinc. The zinc concentrate will assay 58.3% Zn and recover 13.6% of the silver, 2.2% of the lead and 85.2% of the zinc zinc, as summarized rized in Table 16.7. 16.7 The flowsheet consists of a crushing circuit followed by Semi-Autogenous Autogenous Grinding (SAG), differential lead/zinc flotation cells, concentrate dewatering, and tailings solids deposition into a Tailings Storage Facility (TSF). Process water reclaimed from the TSF will be pumped back to the mill forr reuse. The preliminary assessment of this base case shows it to be economic, with an IRR of 24% and NPV8 of $50.0 .0 million before tax. Payback is in Year 4, leaving almost 3 years further production in the ‘tail’. An alternative scenario, with toll toll-milling ing of the underground mine production at the Don Diego mill, is also shown to be potentially economic. This option has a reduced capital requirement, resulting in an improved IRR before tax of 27. 27.3%, %, although the NPV8 is lower at $27.0 million before tax. 141 20.0 RECOMMENDATIONS Geology and Mineral Resource estimation considerations: Analysis of duplicate samples as part of the Quality Control program should be carried out at a laboratory that is a separate corporate entity from the laboratory that conducted the primary analyses. This updated mineral resource estimate is prepared with the objective of providing a global estimate of the tonnage and average grade of the relatively narrow mineralized material present, that is envisioned to be extracted by means of underground mining methods. Specifically, detailed modeling of the narrow higher grade vein structures will be required, should a local estimate of the amount of material amenable to underground mining methods be required. In support of this local estimate, Micon recommends that additional information be acquired in the form of in-fill drilling to confirm the continuity and grades of these narrow, high grade veins between the existing observation points. As described above, a small number of drill holes have been completed (PUD-134 to PUD-139 inclusive) and have been geologically logged, but no samples have been taken due to budgetary constraints. Micon recommends that sampling and assaying be completed for these drill holes as funding becomes available. Given the lack of detailed information regarding the inclination of the floor of the drifts, for the purposes of this initial mineral resource estimate Micon assumed an inclination of zero (i.e. a flat floor) for all of the levels modeled. As well, for the purposes of this initial mineral resource estimate, Micon assumed a constant crosssectional dimension of 3.0 m (width) x 3.7 m (height) for all of the modeled drifts on the basis of the results of examination of the indicated drift widths on a number of the level plans. Should the project proceed to a more advanced state, Micon recommends that the precise location and inclination of the development drives be established by detailed survey methods. As well, it is to be noted that the level plans for three of the upper levels have not been located (the 4,252 m, 4,282 m and 4,316 m levels). Micon recommends that efforts continue to be directed towards location of the records of these levels and integration of their results with the remainder of the model of the mine workings. For the purposes of this initial mineral resource estimate, Micon assumed a constant, average stope width of 3 m for the model of the mined out voids. Micon recommends that should the project proceed to a more advanced state, the shape of the mined out stopes be determined by appropriate methods to an appropriate degree of accuracy. 142 The rock chip sample results that were collected in 2005 from the Veta Tajo and Veta Cuatro areas be integrated into the drill hole/sampling database. In addition, Micon recommends that a comprehensive program of chip/channel sampling be carried out of the higher grade mineralization that is found in those portions of the underground workings that can be safely accessed. In consideration of the range of specific gravities observed in the sample data, Micon recommends that should the project proceed to a more advanced state, additional density measurements should be taken from samples chipped from the walls of the existing mine workings to assist in filling in the gaps in the spacing of the information. The information from these new samples should be integrated with the existing specific gravity database and the density of each block in the model should be estimated in detail so as to provide a more accurate local estimate of the tonnages. Care will need to be taken in order to obtain an accurate specific gravity measurement for samples that are porous. Should the project proceed to a more advanced state, a program of geotechnical characterization of the wall rocks should be carried out in support of mine design. Based partly on this information, a detailed geotechnical study should be carried out that will provide the basis of more detailed mine planning. For resources to be stated as reserves, inferred resource material may need to be upgraded to the measured and indicated categories to enhance economic viability. The resources targeted should be in the vicinity of existing infrastructure to minimize additional capital cost. The contents of the stopes should be determined and, in conjunction with the results of the survey recommendations made above, further mine planning should be carried out to define the potential stope interactions. This will enable planned mining access, dilution and mining recovery to be more closely estimated. Subsequent levels of study should incorporate a more detailed mine development, production and backfill schedule, in order to optimize capital costs and cash flow. With respect to metallurgy: Complete pressure-filter moisture tests on the lead and zinc concentrates to confirm concentrate moistures will be less than 8 wt%. This is required for transport by ship. If this is not attainable, a disk-filter, gas fired dryer or an atmospheric drying pad may be required. Review and modify the flowsheet and equipment selection to maximize silver recovery from the clay fraction. 143 Bench tests should be completed to determine how the clay fraction responds in the TSF, both for reclaim water clarity and deposition density for TSF volume calculations. For the toll milling option, recalculate the ore transport charges from the Pulacayo mine to the Don Diego mill, after the road improvements to Highway 701 are completed, which should be around the first quarter of 2011 (see description in Section 18.3.4). The direct trucking of ore on this route would significantly reduce the transport charges, since Highway 701 is the most direct route between Pulacayo and Don Diego. A detailed inspection of the eight inch, fresh water pipeline from the Yana reservoir to Pulacayo is required to determine if a new pipeline is needed. A new pipeline was estimated in this report to cost $1.5 million. At the same time a pipeline profile should be done on the existing pipeline, including elevation, lengths, and pressure measurements. Environmental and Social Considerations: Waste rock should not be used for construction. The waste rock and tailings disposal design and water management plans need to consider the acid generating and metal leaching properties of the waste rock and tailings. It is recommended that the impact assessment further document the extent of historical contamination. It is recommended that further project design take historical works into consideration and remediate historical contaminants where possible. Community consultation should continue and a Community Development Plan be developed in concert with the community. With respect to Project Development: Project exploration and development should proceed together. The base case would be strengthened by additional mineral resources to extend the LOM further beyond the payback period. The toll-milling scenario remains attractive while resource tonnage is limited – this can therefore be viewed as a fall-back scenario in the event that permitting and/or construction of a mill on the site cannot be completed expeditiously. 144 21.0 REFERENCES (1992) Geology and Mineral Resources of the Altiplano and CordilleraOccidental, Bolivia. US Geological Survey Bulletin 1975. Denver, CO, USA. 1992. (1997) CODIGO DE MINERIA, Gaceta Oficial de Bolivia. La Paz, Bolivia. 17 March, 1997. (2003) Overview-San Cristobol Project, Apex Silver Ltd. www.apexsilver.com December, 2003. Ahlfeld, F., and Schneider-Scherbina, A., 1964, Los Yaciamientos Minerales Y De Hidrocarburos De Bolivia: Ministerio De Minas Y Petroleo, Boletin No. 5 (Especial), p. 297-300. Andean Silver Corporation, 2002, Informe Final, Programa de Perforación, 1er. Etapa., ASC Bolivia LDC. Octubre 2002. Andean Silver Corporation, 2003, Informe Final, Programa de Perforación, 2da. Etapa., ASC Bolivia LDC. February 2003. Andean Silver Corporation, 2003, Informe Final, Programa de Perforación, 3era. Etapa., ASC Bolivia LDC. Sep-Nov 2003. Andean Silver Corporation, 2002, Press Release: “Apex Silver Mines Limited Updates Bolivian Exploration Activities”. Filling-Apex Silver Mines Limited (AMEX:SIL) October 23, 2002. Andean Silver Corporation, 2003, Informe Final, Programa De Perforacion, 2da. Etapa., ASC Bolivia LDC. February 2003. Andean Silver Corporation, 2003, Preliminary Metallurgical Evaluation of Samples From Pulacayo Prospect, Bolivia. March 17, 2003. Denver, Co.- EUA. Apex, 2002, Press Release: “Apex Silver Mines Limited Updates Bolivian Exploration Activities”. Filing-Apex Silver Mines Limited (AMEX:SIL) October 23, 2002. Codigo de Mineria (1997), Gaceta Oficial de Bolivia. La Paz-Bolivia. Consultora Técnica Eliezer, 2007, INFORME TECNICO - Georeferenciación de puntos de Control Horizontal y Vertical - Pulacayo - Octubre 2007; La Paz-Bolivia. Consultora Técnica Eliezer, 2007, INFORME TECNICO - Levantamiento Topográfico a detalle del Centro Minero Pulacayo. Diciembre 2007; La Paz-Bolivia. 145 Consultora Técnica Eliezer, 2007, INFORME TECNICO - Replanteo de Líneas Geofísicas de Pulacayo y Paca - Diciembre 2007; La Paz-Bolivia. Fractal, 2007, Sondeo de Líneas Geofísicas por Polarización Inducida IP. GEOBOL, 1969, Estudio Geológico del Yacimiento de Pulacayo-Huanchaca, Servicio Geológico de Bolivia; La Paz-Bolivia. Gustavson Associates Inc. y Servicio Geológico de Bolivia, 1992, Compendio de Geología Económica de Bolivia; Ministerio de Minería y Metalurgia; La Paz-Bolivia. Hamilton, G. (2004) Don Mario Mine Production, Press Release, Orvana Minerals Corp. www.orvana.com May 2004. Head, R.E., 1939, Microscopic Study of Ore and Rock Specimens, Pulacayo Mine; COMIBOL, La Paz-Bolivia. Hedenquist, J., Arribas, A., and Gonzalez-Urien, E., 2000, Exploration for Epithermal Gold Deposits: SEG Reviews, Vol 13, p. 245-277. Heuschmidt, B., Miranda-Angles, V., Bellot-La Torre, J., Claire-Zapata, M., CazasSaavedra, A. (2000) Sinopsis De La Metalogenia En Bolivia. Servicio Nacional de Geologia Y Mineria (SERGEOMIN) No 19, Ano 2000. La Paz, Bolivia 2000, pg 39. Heuschmidt, B., Bellot-La Torre, J., Miranda-Angles, V. (2000) Las Provincias Y Epocas Metalogenicas De Bolivia En Su Marco Geodinamuco (Bolivian Provinces And Metallogenic Epochs In Its Geodynamic Context). Chapter 9, in Compendio De Geologia De Bolivia. Servicio Nacional de Geologia Y Mineria (SERGEOMIN) No 1-2, Ano 2002. Soruco, R. S. editor. La Paz, Bolivia. June 2000, pg 188. Heuschmidt, B., Bello-La Torre, J., Miranda-Angles, V., Claire-Zapata, M. (2002) Las Areas Prospectivas de Bolivia Para Yacimientos Metaliferos. Boletin Del Servicio Nacional de Geologia Y Mineria No 30 Ano 2002. Del Servicio Nacional de Geologia Y Mineria (SERGEOMIN) La Paz, Bolivia 2002, pp 44-47. Lindgren, W., 1922, A Suggestion for the Terminology of Certain Mineral Deposits: Economic Geology, v. 17, p. 292-294. Malhotra, D., 2003, Preliminary Metallurgical Evaluation of Samples from Pulacayo Project, Bolivia: Unpublished Internal Report by RDI Resource Development, 16 p. Mining Consulting & Engineering, MINCO S.R.L., July 2008. Auditoria Ambiental de Linea Base (ALBA). Prepared on behalf of Apogee Minerals Bolivia S.A. (Draft). 146 Pressacco, R., and Shoemaker, S., 2008, Technical Report for the Pulacayo Project, Potosí District, Quijarro Province, Pulacayo Township, Bolivia: Unpublished. Document available at www.SEDAR.com, 207 pp. Pressacco, R., and Gowans, R., 2007, Technical Report on the Mineral Resource Estimate for the Paca Deposit, Potosí District, Quijarro Province, Thols, Pampa, Huanchaca and Pulacayo Townships, Bolivia: Unpublished Document available on the SEDAR web site at www.SEDAR.com, 226 p. Roaseler, W. T., 1943, An Analysis of the Napoleon Pero Fault and the Tajo Vein in its Vicinity, COMIBOL; La Paz-Bolivia. Servicio Geológico de Bolivia, 1988, Modelo Conceptual y Evaluación del Potencial Mineral del Yacimiento de Metales Preciosos Pulacayo; La Paz-Bolivia. Servicio Geológico de Bolivia, 1989, Mapa Geológico y Muestreo en Detalle del Yacimiento de Pulacayo; La Paz-Bolivia. Shatwell, D. (1998) Gold Metallogenesis of the Andean Region. David Shatwell Pty Ltd. February, 1998 Sillitoe, R., and Hedenquist, J., 2003, Linkages Between Volcanotectonic Settings, Ore-Fluid Compositions, and Epithermal Precious-Metal Deposits: Society of Economic Geologists Special Publication 10, p. 315-343. Soruco, R. S., 2000, Compendio de Geologia de Bolivia - Revista Technica de Yacimentos Petroliferous Fiscales Bolivianos. Vol 18, No 1-2, June 2000. Servicio Nacional de Geologia Y Mineria Yacimentos Petroliferous Fiscales Bolivianos. La Paz, Bolivia, 2000. Turneaure, F.S., 1945, Report on the Geology of the Pulacayo Mine and the Development of the Tajo vein, COMIBOL; La Paz-Bolivia. Wafforn, M., Steinmann, M., and Maxwell, D., 2007, Technical Report for the San Vicente Mine Expansion Project, Potosí, Bolivia: Unpublished Document available on the Pan American Silver filings on the SEDAR web site at www.SEDAR.com, 225 p. 147 22.0 SIGNATURES The effective date of this report is April 30, 2010. “Reno Pressacco” ___________________________ Reno Pressacco, M.Sc.(A), P.Geo. Formerly, Senior Geologist Micon International Limited June 25th, 2010 _______________________ “Geraint Harris” ___________________________ Geraint Harris, CEng, MAusIMM Senior Mining Engineer Micon International Limited June 25th, 2010 _______________________ “Michael Godard” ___________________________ Michael Godard P.Eng. Senior Metallurgist Micon International Limited June 25th, 2010 _______________________ “Chris Jacobs” ___________________________ Christopher Jacobs, CEng MIMMM Vice President Micon International Limited June 25th, 2010 _______________________ 148 23.0 CERTIFICATES 149 CERTIFICATE OF AUTHOR Reno Pressacco As co-author of this report entitled “Technical Report on the Preliminary Assessment of the Pulacayo Project, Pulacayo Township, Potosí District, Quijarro Province, Bolivia” dated June 25th, 2010, I, Reno Pressacco, do hereby certify that: 1. I was employed as a Senior Geologist by, and carried out this assignment for, Micon International Limited, Suite 900, 390 Bay Street, Toronto, Ontario M5H 2Y2, tel. (416) 3625135, fax (416) 362-5763, e-mail [email protected]. 2. I hold the following academic qualifications: CET (Geological Engineering) Cambrian College 1982 B.Sc (Geology) Lake Superior State College 1984 M.Sc(A). (Mineral Exploration) McGill University 1986 3. I am a Qualified Person as defined in the Instrument. 4. I am a registered Professional Geoscientist with the Association of Professional Geoscientists of Ontario (Registration Number 0939); as well, I am a member in good standing of other technical associations and societies, including the Prospectors and Developers Association of Canada. 5. I have worked as a geologist in the minerals industry for 28 years. My experience includes mineral exploration, advanced exploration and mine development, open pit production, environmental compliance, financial evaluation and mine commissioning with a variety of deposit types including gold, silver, copper, zinc, lead, uranium, nickel, platinum-group metals and industrial minerals. 6. I visited the subject property, reviewed data and drill core on March 26th to March 28th, 2008. 7. I am responsible for Sections 4 to 15 inclusive and Section 17 of this report. 8. I am independent of the issuer for which this report is required, other than providing consulting services. 9. My prior involvement with the Pulacayo property was as co-author of the “Technical Report for the Pulacayo Project, Potosí District, Quijarro Province, Pulacayo Township, Bolivia”, dated December, 2008 and addressed to Apogee Minerals Ltd. 10. I have read the Instrument and the Technical Report is prepared in compliance with the Instrument. 11. As of the date of this certificate, to the best of my knowledge, information and belief, the Technical Report contains all scientific and technical information that is required to be disclosed to make this Technical Report not misleading. Dated this 25th day of June, 2010 “Reno Pressacco” Reno Pressacco, P.Geo 150 CERTIFICATE OF AUTHOR Geraint Harris As co-author of this report entitled “Technical Report on the Preliminary Assessment of the Pulacayo Project, Pulacayo Township, Potosí District, Quijarro Province, Bolivia” dated June 25th, 2010, I, Geraint Harris, do hereby certify that: 1. I am employed by, and carried out this assignment for Micon International Co. Limited, Suite 10, Keswick Hall, Keswick, Norwich, Norfolk, UK NR4 6TJ Tel: +44 (1603) 501 501, email: [email protected] 2. I hold the following academic qualifications: i. B.Eng. (Honours) Mining Engineering, University of Nottingham, 1995 ii. M.Sc., Mining Engineering, Mackay School of Mines, Nevada, United States, 1997; 3. I am registered by or belong to the following professional associations: The Irish Institute of Engineers (Registered Chartered Engineer, CEng); The Australian Institute of Materials, Mining and Metallurgy, (Member, AusIMM).; 4. I have worked in the minerals industry for 14 years. I do, by reason of education, experience and professional registration, fulfill the requirements of a Qualified Person as defined in NI 43-101. My work experience includes 11 years as a mining engineer at gold, base metal and other mines and 3 years as a consulting mining engineer. 5. I have visited Apogee’s Pulacayo property between the 6th and 7th August, 2009. 6. I am responsible for the preparation of Sections 18.1, 18.5.4.2 and 18.5.5.1 and portions of Sections 1, 19 and 20 of this report. 7. I am independent of Apogee Minerals Ltd. as defined in Section 1.4 of NI 43-101; 8. I have had no prior involvement with the mineral properties in question; 9. I have read NI 43-101 and the portions of this report for which I am responsible have been prepared in compliance with the instrument; 10. As of the date of this certificate to the best of my knowledge, information and belief, the technical report contains all scientific and technical information that is required to be disclosed to make this report not misleading Dated this 25th day of June, 2010 “Geraint Harris” Geraint Harris, CEng, MAusIMM. 151 CERTIFICATE OF AUTHOR Michael Godard As co-author of this report entitled “Technical Report on the Preliminary Assessment of the Pulacayo Project, Pulacayo Township, Potosí District, Quijarro Province, Bolivia” dated June 25th, 2010, I, Michael Godard, do hereby certify that: 1. I am employed by, and carried out this assignment for Micon International Limited, 205 – 700 West Pender Street, Vancouver, BC, V6C 1G8, Tel: 604-647-6463, email: [email protected]. 2. I hold the following academic qualifications: Bachelor of Applied Science Degree (Metallurgy) University of British Columbia, May, 1985 3. I am a Professional Engineer registered with the Association of Professional Engineers and Geoscientists of BC, APEGBC, (registration number 33114); 4. I have worked in the minerals industry for 22 years; 5. I do, by reason of education, experience and professional registration, fulfill the requirements of a Qualified Person as defined in NI 43-101. My work experience includes over 25 years of experience in design, commissioning and process engineering within the oil sands extraction, mineral processing and metals fabrication industries. 6. I have visited Apogee’s Pulacayo property on July 30, 2009, and Glencore’s Potosi mill (toll milling) on July 29, 2009. 7. I am responsible for the preparation of Section 16, Sections 18.2, 18.3, 18.5.4.3, 18.5.4.4, 18.5.5.2 and parts of Sections 1, 19 and 20. 8. I am independent of Apogee Minerals Ltd. as defined in Section 1.4 of NI 43-101; 9. I have had no prior involvement with the mineral properties in question; 10. I have read NI 43-101 and the portions of this report for which I am responsible have been prepared in compliance with the instrument; 11. As of the date of this certificate to the best of my knowledge, information and belief, the technical report contains all scientific and technical information that is required to be disclosed to make this report not misleading; Dated this 25th day of June, 2010 “Michael Godard” Michael Godard, P.Eng. 152 CERTIFICATE OF AUTHOR Christopher A. Jacobs As co-author of this report entitled “Technical Report on the Preliminary Assessment of the Pulacayo Project, Pulacayo Township, Potosí District, Quijarro Province, Bolivia” dated June 25th, 2010, I, Christopher Jacobs, do hereby certify that: 1. I am employed by, and carried out this assignment for: Micon International Limited, Suite 900 – 390 Bay Street, Toronto, ON, M5H 2Y2 tel. (416) 362-5135 email: [email protected] 2. I hold the following academic qualifications: B.Sc. (Hons) Geochemistry, University of Reading, 1980; M.B.A., Gordon Institute of Business Science, University of Pretoria, 2004. 3. I am a Chartered Engineer registered with the Engineering Council of the U.K. (registration number 369178); Also, I am a professional member in good standing of: The Institute of Materials, Minerals and Mining; and The Canadian Institute of Mining, Metallurgy and Petroleum (Member); 4. I have worked in the minerals industry for 28 years; my work experience includes 10 years as an exploration and mining geologist on gold, platinum, copper/nickel and chromite deposits; 10 years as a technical/operations manager in both open pit and underground mines; 3 years as strategic (mine) planning manager and the remainder as an independent consultant; 5. I do, by reason of education, experience and professional registration, fulfill the requirements of a Qualified Person as defined in NI 43-101; 6. I have not visited the Pulacayo Property; 7. I am responsible for the preparation of Sections 2, 3, 18.5 (except sections 18.5.4.2 to 18.5.4.4 and 18.5.5.1 to 18.5.5.2) and portions of Sections 1, 19 and 20 of this report, entitled “Technical Report on the Preliminary Assessment of the Pulacayo Project, Pulacayo Township, Potosí District,Quijarro Province, Bolivia” dated June 25th, 2010,. I also take responsibility for Section 18.4 of this report, which was prepared under my supervision by Ms Jenifer Hill, R.P.Bio.; 8. I am independent of Apogee Minerals Ltd., as defined in Section 1.4 of NI 43-101; 9. I have had no prior involvement with the mineral property in question; 10. I have read NI 43-101 and the portions of this report for which I am responsible have been prepared in compliance with the instrument; 11. As of the date of this certificate to the best of my knowledge, information and belief, the sections of this Technical Report for which I am responsible contain all scientific and technical information that is required to be disclosed to make this report not misleading. Dated this 25th day of June, 2010 “Christopher A. Jacobs” Christopher A. Jacobs, CEng MIMMM 153 24.0 APPENDICES 154 Agreement I APPENDIX I APOGEE Minerals Bolivia S.A./ASC Bolivia LDC Option Agreement (03/08/2006) Apogee Minerals Bolivia S.A. and ASC Bolivia LDC (Sucursal Bolivia) executed an Option Agreement on 03/08/2006 to establish a joint venture agreement whereby Apogee may earn an a 60% interest in the Pulacayo Cooperative Ltda / ASC Bolivia LDC Joint Venture Agreement and also to have 60% participation in the Paca Group of mining properties. The terms to acquire a 60% participation in both areas (Pulacayo and Paca) are as follows: Properties: Pulacayo Group – COMIBOL (2,703ha): Pulacayo (1,031 ha) Porvenir (1,099 ha) Huanchaca (460 ha) Galería General (76 ha) Roschild (3 ha) Temeridad (10 ha) Real del Monte (24 ha) Paca Group (60% interest) – ASC Bolivia LDC (31,175 ha): Apuradita (750 ha) Apuradita II (1,275 ha) Sally (125 ha) Tatoe (875 ha) Khullku (2,775 ha) Lupitaca (675 ha) Phico Grande (9,400 ha) Khasa Pampa (4,150 ha) El Encanto (11,150 ha) Start Date: September 9, 2005 Term: Three Years Payments: a) $1,000 per month starting from signature to COMIBOL. b) $1,500 per month starting from signature to the Pulacayo Cooperative. Expenditure Commitments: a) $250,000 in the first six months (to February 9, 2006) b) $1.0 million during the term of the Agreement. Other Commitments: a) Prepare a Bankable Feasibility Study during the term of the agreement. This agreement was ratified by both the Boards of the Pulacayo Cooperative and COMIBOL. 155 Agreement II Pulacayo Cooperative Ltda. / ASC Bolivia LDC Joint Venture Agreement (effective 07/30/2002) The Pulacayo Mining Cooperative and ASC BOLIVIA LDC (Sucursal Bolivia) executed a Joint Venture Agreement on 07/30/2002 for the exploration and development of the Pulacayo Group of tenements. This agreement satisfied an expectation in an agreement signed in 1997 between the Pulacayo Cooperative and COMIBOL (see below) that a “Strategic Partner” would become involved in exploration of the properties. This Joint Venture Agreement also provides that a third party could be integrated into the Joint Venture with the permission of COMIBOL‟s Board. Properties: Pulacayo Group – COMIBOL (2,703 ha): Pulacayo (1,031 ha) Porvenir (1,099 ha) Huanchaca (460 ha) Galería General (76 ha) Roschild (3 ha) Temeridad (10 ha) Real del Monte (24 ha) Ubina Group – COMIBOL (397 ha): Santa Bárbara (149 ha), La Esperanza (148 ha), Flora (60 ha) Victoria (40 ha). Cholita Chaquiri Group – COMIBOL (230 ha): Cholita (10 ha) Tolentino (220 ha) Start Date: July 30, 2002 Term: 5 Years Exploration; Total 23 Years Payments: a) $1,000 per month during the exploration period to COMIBOL. Expenditure Commitments: a) $500,000 during First Stage of Exploration. b) 2.5% Net Smelter Return royalty payable to COMIBOL. c) 1.5% Net Smelter Return royalty payable to the Pulacayo Cooperative. Agreement III 156 COMIBOL / Pulacayo Ltda. Lease Agreement (effective 08/01/97) The Bolivian Mining Corporation (COMIBOL) and the Pulcayo Ltda. Mining Cooperative executed a Lease Agreement on 08/01/1997, principally to allow the Pulacayo Cooperative to mine within the historical Pulacayo Mine. The agreement provided for involvement of a third party (“Strategic Partner”) with a renowned name and capacity in the mining industry with permission from COMIBOL‟s Board. Properties: Pulacayo Group – COMIBOL (2,703 ha): Pulacayo (1,031 ha) Porvenir (1,099 ha) Huanchaca (460 ha) Galería General (76 ha) Roschild (3 ha) Temeridad (10 ha) Real del Monte (24 ha) Ubina Group – COMIBOL (397 ha): Santa Bárbara (149 ha), La Esperanza (148 ha), Flora (60 ha) Victoria (40 ha). Cholita Chaquiri Group – COMIBOL (230 ha): Cholita (10 ha) Tolentino (220 ha) Start Date: June 1997 Term: 15 Years (June 2012) extended to June 23, 2025 if Strategic Partner is acquired. Payments: a) Rent equal to 1% of the net production value. Expenditure Commitments: a) Strategic Partner to pay $1,000 per month “rent” to COMIBOL during a 5 Year Exploration Period b) Minimum investment of $300,000 in exploration costs. 157 APPENDIX II SUMMARY OF DRILL HOLE COLLARS PUD-111 TO PUD-139 Hole Id PUD111 PUD112 PUD113 PUD114 PUD115 PUD116 PUD117 PUD118 PUD119 PUD120 PUD121 PUD122 PUD123 PUD124 PUD125 PUD126 PUD127 PUD128 PUD129 PUD130 PUD131 PUD132 PUD133 PUD134 PUD135 PUD136 PUD137 PUD138 PUD139 Northing 7744437.23 7744489.75 7744436.30 7744488.91 7744451.44 7744488.94 7744451.44 7744488.95 7744494.25 7744437.14 7744488.65 7744484.97 7744484.97 7744484.97 7744484.97 7744484.97 7744488.37 7744487.61 7744486.14 7744487.61 7744487.20 7744486.47 7744488.43 7744489.75 7744489.75 7744491.97 7744491.97 7744489.97 7744484.91 Easting 739996.03 740406.74 740095.43 740406.27 740199.91 740406.27 740199.91 740406.27 740408.62 739996.02 740408.62 740407.79 740407.79 740407.79 740407.79 740407.79 740410.75 740410.09 740411.89 740410.09 740409.80 740409.29 740410.66 740406.74 740406.74 740406.79 740406.79 740406.79 740407.79 Elevation 4328.68 4135.00 4305.58 4135.21 4318.45 4134.60 4318.45 4134.90 4136.35 4328.60 4135.45 4135.45 4135.45 4135.45 4135.45 4135.45 4135.45 4135.45 4135.45 4135.45 4135.45 4135.45 4135.80 14135.00 14135.45 14136.45 14135.49 14135.45 14135.45 158 Depth 345.00 228.00 360.00 222.00 300.00 240.00 279.00 216.00 147.00 369.00 171.00 204.00 192.00 186.00 180.00 186.00 198.00 180.00 201.00 171.00 183.00 219.00 180.00 180.00 204.00 180.00 171.00 180.00 210.00 Dip -48.00 -42.00 -55.50 -40.00 -48.20 -47.00 -47.20 -32.00 -10.00 -52.00 -26.00 -40.00 -25.00 -35.00 -40.00 -11.00 -23.00 -32.00 -38.00 -30.00 -37.00 -46.00 -18.00 -25.00 -35.00 -8.00 -20.00 -30.00 -40.00 Azimuth 0.00 353.00 359.10 345.00 0.60 345.00 19.00 345.00 6.00 0.00 6.00 6.00 24.00 24.00 24.00 41.00 41.00 41.00 41.00 35.00 35.00 35.00 37.00 353.00 353.00 338.00 338.00 338.00 338.00 APPENDIX III VARIOGRAMS 159 160 161 162 163 164 165 166 167 APPENDIX IV UTO Metallurgical Reports 168 UNIVERSIDAD TÉCNICA DE ORURO FACULTAD NACIONAL DE INGENIERÍA CARRERA DE METALURGIA Y CIENCIA DE MATERIALES EXPERIMENTACION METALURGICA CON MUESTRA COMPLEJA DE SULFUROS, DENOMINADA “LEY ALTA” PROVENIENTE DEL SECTOR DE PULACAYO Y PERTENECIENTE A LA EMPRESA APOGEE MINERALS BOLIVIA S.A. LABORATORIO CONCENTRACIÓN ACIÓN CONCENTR DE M MINERALES INERALES DE RESUMEN TECNICO INFORME Nº 11/09 EXPERIMENTACION METALURGICA CON MUESTRA COMPLEJA DE SULFUROS DENOMINADA ALTA LEY Y PROVENIENTE DEL SECTOR DE PULACAYO Y PERTENECIENTE A LA EMPRESA APOGEE MINERALS BOLIVIA S.A. La Empresa Apogee Minerals Bolivia S. A., por intermedio del Ing. Luis Casal, personero de la empresa, con correos sucesivos a través del internet y visita a nuestro laboratorio de un consultor extranjero y del vicepresidente de exploración de la empresa, oficializaron la realización de pruebas metalúrgicas, encomendando para ello al Laboratorio Concentración de Minerales, de la Carrera de Ingeniería Metalúrgica de la Facultad Nacional de Ingeniería de la Universidad Técnica de Oruro, la experimentación de las mismas con una muestra de complejos sufurosos de Zn, Pb y Ag con la finalidad, principalmente, de recuperar los contenidos de estos elementos valiosos, por flotación diferencial. Para tal efecto se recibió la muestra en cantidad suficiente para la realización de todas las pruebas programadas. La muestra, proviene de yacimiento primario y se denomina: LA (alta ley). Esta muestra, típica de perforaciones de diamantina (probetas), tiene tamaños de grano de hasta 4 pulgadas. NOVIEMBRE, 2009 Oruro, Bolivia El trabajo de investigación, a solicitud de la empresa, se encaminó a determinar el rango de recuperación y grado de concentrados de plomo-plata y zinc-plata, en ciclo abierto, obtenidos por flotación diferencial y a determinar el rango de recuperación y grado de concentrados de plomo-plata y zinc-plata, en ciclo cerrado, obtenidos por flotación diferencial; por otro lado, debe efectuarse análisis granulométricos de las colas de las pruebas de flotación en ciclo abierto y realizar el análisis size by size de las pruebas de flotación diferencial en ciclo abierto. Así mismo, se deben determinar los contenidos de lamas (arcillas) en las colas de todas las pruebas de flotación, a través de pruebas de ciclonaje, realizar pruebas de sedimentación, a partir de las colas de flotación y determinar el Indice de Trabajo (Work Index). Dirección Ciudadela Universitaria, Edif. Carrera de Ingeniería Metalúrgica Teléfono 591-2-5263888 Correo Electrónico [email protected] i Los resultados alcanzados permiten tener confianza en cuanto a lo que podría lograrse en una operación industrial. En cuanto a esta muestra se refiere se puede afirmar claramente que la misma es apta de ser tratada por el proceso de flotación diferencial ya que se logran obtener concentrados con índices metalúrgicos bastante aceptables; esta situación se ha visto en las pruebas tanto en circuito abierto como en ciclo cerrado. . En circuito abierto, los mejores índices metalúrgicos que se han logrado son, previo deslame: - Radio de enriquecimiento de la plata, en el concentrado de plomo: 28.01 Radio de enriquecimiento de la plata, en el concentrado de zinc: 5.37 - Radio de enriquecimiento del plomo: 33.83 Radio de enriquecimiento del zinc: 22.69 Radio de concentración del plomo: 42.55 Radio de concentración del zinc: 27.25 Recuperación de la plata, en el concentrado de plomo: 65.96% Recuperación de la plata, en el concentrado de zinc: 19.73% Recuperación total de la plata: 85.69% Ley de la plata, en el concentrado de plomo: 8290 g/t Ag Ley de la plata, en el concentrado de zinc: 1590 g/t Ag Ley del plomo en el concentrado final de plomo: 51.76% Ley de zinc en el concentrado final de zinc: 57.40% Recuperación de plomo, 79.47% Recuperación del Zinc: 83,06% - Ley del plomo en el concentrado final de plomo: 52.40% Ley de zinc en el concentrado final de zinc: 57.00% Recuperación de plomo, 78.75% Recuperación del Zinc: 81.10% También se debe mencionar que si bien la presencia de lamas es grande y perjudicial, alrededor del 19% en peso, se puede realizar la flotación sin deslame, siempre y cuando este porcentaje no suba. Los análisis granulométricos de las colas y los análisis size by size permiten afirmar que la mayor pérdida de los elementos valiosos en las colas se encuentran en tamaños de fina granulometría, concretamente por debajo de 400 Mallas Tyler, -38 micrones; asimismo, se debe resaltar que la velocidad de sedimentación de las partículas, sin la adición de floculante, a partir de las colas de flotación, es lenta porque algo más del 56% en peso de la muestra que entra al proceso de flotación está por debajo de la malla 400 y gran parte de esta fracción corresponde a la presencia de lamas; esta velocidad es de 1.372 x 10-5 m/s. Finamente indicar que el Índice de Trabajo, Work Index, para una malla de corte de 100 Mallas Tyler, 150 micrones, es de 12.434 Kwh/tc. Mientras que en circuito cerrado, sin deslame se han logrado estros resultados: - Radio de enriquecimiento de la plata, en el concentrado de plomo: 23.39 Radio de enriquecimiento de la plata, en el concentrado de zinc: 7.10 Radio de enriquecimiento del plomo: 32.96 Radio de enriquecimiento del zinc: 21.59 Radio de concentración del plomo: 41.84 Radio de concentración del zinc: 26.60 Recuperación de la plata, en el concentrado de plomo: 55.99% Recuperación de la plata, en el concentrado de zinc: 26.74% Recuperación total de la plata: 82.73% Ley de la plata, en el concentrado de plomo: 6620 g/t Ag Ley de la plata, en el concentrado de zinc: 2010 g/t Ag ii iii INDICE Contenido Pag. Resumen …………………………………………………………. i Índice ……………………………………………………………… iv 1. Introducción ………………………………………………………. 1 2. Objetivo …………………………………………………………… 2 3. Experimentación Metalúrgica …………………………………... 2 4. Resultados y comentarios ……………………………………… 8 4.1.1 Análisis químico del común ……………………………………. 8 4.1.2 Flotación diferencial de sulfuros en circuito abierto …………. 8 4.1.3 Flotación en circuito cerrado …………………………………… 19 4.1.4 Análisis granulométrico de las colas de flotación ……………. 23 4.1.5 Análisis size by size ……………………………………………... 26 4.1.6 Determinación del contenido de lamas en colas de flotación . 29 4.1.7 Pruebas de sedimentación a partir de las colas de flotación . 30 4.1.7.1 Con cola, non float, sin previo deslame ………………………. 31 4.1.7.2 Con cola, non float, previo deslame …………………………… 33 4.1.8 Ensayo estándar de Bond para determinación del Work Index ………………………………………………………………. 34 4.1.8.1 Descripción de la muestra ……………………………………… 35 4.1.8.2 Ensayo estándar ………………………………………………… 35 4.1.9 Comentarios finales para la muestra LM ……………………… 39 5. Conclusiones …………………………………………………….. 41 Anexo ……………………………………………………………... 43 EXPERIMENTACION METALURGICA CON MUESTRA COMPLEJA DE SULFUROS, DENOMINADA “LEY ALTA” PROVENIENTE DEL SECTOR DE PULACAYO Y PERTENECIENTE A LA EMPRESA APOGEE MINERALS BOLIVIA S.A. 1. INTRODUCCION La Empresa Apogee Minerals Bolivia S. A., por intermedio del Ing. Luis Casal, personero de la empresa, con correos sucesivos a través del internet y visita a nuestro laboratorio de un consultor extranjero y del vicepresidente de exploración de la empresa, oficializaron la realización de pruebas metalúrgicas, encomendando para ello al Laboratorio Concentración de Minerales, de la Carrera de Ingeniería Metalúrgica de la Facultad Nacional de Ingeniería de la Universidad Técnica de Oruro, la experimentación de las mismas con una muestra de complejos sufurosos de Zn, Pb y Ag con la finalidad, principalmente, de recuperar los contenidos de estos elementos valiosos, por flotación diferencial. Para tal efecto se recibió la muestra en cantidad suficiente para la realización de todas las pruebas programadas. La muestra, proviene de yacimiento primario y se denomina: LA (alta ley). Esta muestra, típica de perforaciones de diamantina (probetas), tiene tamaños de grano de hasta 4 pulgadas. Una observación estereomicroscópica de la muestra, luego de una adecuada limpieza, permite identificar pirita en forma mayoritaria, también se observan pequeñas cantidades de sulfuros de plomo y zinc; está presente una gran cantidad de cuarzo-silicatos y pizarras. Las muestras presentan características de formar lamas (por el contenido de arcillas), aunque en menor proporción que otras muestras provenientes del mismo lugar denominadas: LM y LB. La representatividad de la muestra es responsabilidad de la Empresa; en esta etapa no participó el Laboratorio Concentración de Minerales de la Carrera de Ingeniería Metalúrgica. 1 iv 2. OBJETIVOS Los objetivos del presente trabajo de investigación, a solicitud de la empresa, se encaminaron a: - Determinar el rango de recuperación y grado de concentrados de plomo-plata y zinc-plata, en ciclo abierto, obtenidos por flotación diferencial. - Determinar el rango de recuperación y grado de concentrados de plomo-plata y zinc-plata, en ciclo cerrado, obtenidos por flotación diferencial. - Efectuar análisis granulométricos de las colas de las pruebas de flotación en ciclo abierto. - Efectuar el análisis size by size de las pruebas de flotación diferencial en ciclo abierto. - Determinar el contenido de lamas (arcillas) en las colas de todas las pruebas de flotación, a través de pruebas de ciclonaje. - Realizar pruebas de sedimentación, a partir de las colas de flotación - Determinar el Indice de Trabajo (Work Index). - Pruebas de flotación diferencial con deslame Análisis granulométrico de la alimentación a flotación y de colas de flotación Determinación de lamas de las colas de flotación por ciclonaje Análisis size by size Pruebas de sedimentación Pruebas de determinación del Work Index. MUESTRA: LA TRITURACION PRIMARIA CERNIDO, ¼” Como objetivos secundarios deben establecerse las condiciones de operación y consumo de reactivos en las pruebas de flotación diferencial. 3. EXPERIMENTACIÓN METALÚRGICA La experimentación metalúrgica para la presente investigación, se llevó a cabo de acuerdo a lo que se muestran en los flujogramas de las figuras 1, 2, 3, 4 y 5 y el detalle descriptivo que se anota a continuación: - -¼” +¼” HOMOGENEIZACION Y CUARTEO TRITURACION SECUNDARIA Análisis químico Análisis granulométrico DETERMINACION DEL WORK INDEX PRUEBAS DE FLOTACION DIFERENCIAL Figura 1.- Flujograma de la etapa de preparación de las muestras para la experimentación, Empresa Apogee Trituración primaria y secundaria de la muestra Homogeneización, cuarteo y obtención de comunes representativos para las diferentes pruebas. Preparación de la muestra para la realización de las pruebas de flotación diferencial. Pruebas de flotación diferencial sin deslame 2 3 MUESTRA CLASIFICACION, 100 Mallas Ty CICLONAJE (-) (+) Under flow Over flow (lamas-arcillas) MOLIENDA Regulador de pH Depresor ACONDICIONAMIENTO-1 Espumante Colector FLOTACION ROUGHER de Pb-Ag Espuma Pb-Ag 1ra FLOTACION CLEANER Non Float Regulador de pH Activador NF-1ra Limpieza Espuma Pb 2da FLOTACION CLEANER Espuma Pb-Ag ACONDICIONAMIENTO 2 FLOTACION ROUGHER de Zn NF-2da Limpieza Non Float Espuma Zn 1ra FLOTACION CLEANER de Zn Espuma Zn CUARTEO NF-1ra Limpieza Análisis granulométrico 2da FLOTACION CLEANER de Zn Espuma de Zn Colector Espumante CICLONAJE Prueba de sedimentación NF-2da Limpieza Figura 3.- Flujograma de las pruebas experimentales, que se siguieron con las muestras complejas de la Empresa Apogee, en CICLO ABIERTO y PREVIO DESLAMADO 4 5 6 7 2000 g (dos veces) 4. RESULTADOS Y COMENTARIOS CLASIFICACION, 100# (+) Tomando en cuenta los objetivos del presente trabajo y el interés de la empresa Apogee de obtener la mayor información posible respecto a los resultados de los diferentes trabajos experimentales con la muestra Alta Ley, se presentarán los resultados de acuerdo a un desarrollo práctico, de tal manera que se efectúe un seguimiento objetivo del trabajo experimental. MOLIENDA (-) D-2000 pH: 6.8 Cal: 5000 g/t pH: 9.5 ZnSO4: 250 g/t FLOTACION NaCN: 75 g/t ROUGHER T. Acond.: 8 min DE Pb-Ag AF-242: 35 g/t MIBC: 25 g/t T. Acond.: 6 min T. Flot.: 6 min La muestra recibida fue cuidadosamente preparada con el propósito de obtener comunes representativos para la realización de las diferentes pruebas. Estos pasos se pueden seguir observando el flujograma que se muestra en la figura 1. agua 4.1.1 ANALISIS QUIMICO DEL COMÚN Espuma Pb-Ag D-500 pH: 7.10 Cal: 1000 g/t pH: 9.8 PRIMERA Na2SiF6: 200 g/t FLOTACION T. acond.: 5 min CLEANER ZnSO4: 250 g/t DE Pb-Ag NaCN: 75 g/t T. acond.: 7 min T. Flot.: 4 min La ley de cabeza ensayada del común representativo, efectuado en triplicado y calculado el promedio, da el siguiente resultado: Plata: 268 g/t Plomo: 1.58% Zinc: 2.71% Cobre: 0.067% Hierro: 5.86% Prueba 1: Esta prueba fue llevada a cabo siguiendo los pasos que se muestran en el flujograma de la figura 2. Se realiza la flotación diferencial, flotando primero el mineral de Pb-Ag, para ello se efectuó la molienda a -100 Mallas Tyler y en la etapa de acondicionamiento se usó cal, como regulador de pH; sulfato de zinc como depresor del mineral de zinc y cianuro de sodio para depresar las piritas que se encuentran en apreciable cantidad en la muestra; como colector se usó el ditiofosfato Aero Float-242 y como espumante se usó el Metil Isobutil Carbinol, más conocido como MIBC. El grado de molienda, el colector y el espumante, fueron elegidos previas pruebas de flotación exploratorias. D-250 pH: 9.4 Na2SiF6: 100 g/t T. acond.: 4 min ZnSO4: 150 g/t NaCN: 75 g/t T. acond.: 7 min T. Flot.: 3 min SEGUNDA FLOTACION CLEANER DE Pb-Ag Espuma de Pb-Ag Non Float Espuma Zn-Ag NF-1ra Limp. Ag Espuma de Pb-Ag El peso específico real, determinado por el método del picnómetro es de 2.878 g/cm3. 4.1.2 FLOTACION DIFERENCIAL DE SULFUROS EN CIRCUITO ABIERTO Non Float pH: 8.8 Cal: 5000 g/t pH: 11.4 FLOTACION CuSO4: 187.5 g/t ROUGHER Z-11: 50 g/t DE Zn-Ag T. Acond.: 5 min MIBC: 25 g/t T. Flot.: 12 min D-1000 pH: 10.9 PRIMERA Cal: 1500 g/t FLOTACION pH: 11.5 CLEANER Na2SiF6: 200 g/t DE Zn-Ag T. Acond.: 5 min T. Flot.: 7 min Espuma de Zn-Ag NF-1ra Limpieza Zn-Ag D-500 pH: 10.1 NF-2da Limp. Ag Cal: 1500 g/t SEGUNDA pH: 11.2 FLOTACION Na2SiF6: 100 g/t CLEANER T. Acond.: 5 min DE Zn-Ag T. Flot.: 5 min Espuma de Zn-Ag NF-2da Limpieza Zn-Ag Figura 6.- Condiciones de operación y consumo de reactivos de la prueba 1 de flotación diferencial, Muestra LA, Apogee. 8 9 Los resultados de esta primera prueba se muestran en la tabla 1. Prueba 2: Tabla 1.- Balance metalúrgico de la prueba de flotación diferencial, prueba 1, muestra LA Peso PLOMO PLATA ZINC Productos % % Pb % Dist. g/t Ag % Dist. % Zn % Dist. Espuma de Pb-Ag 3.26 34.61 71.58 3940 44.69 3.73 4.42 NF–2da Limp.de Pb 0.95 10.6 6.43 1475 4.91 3.67 1.28 NF-1ra Limp. de Pb 3.80 2.41 5.81 382 5.05 2.35 3.25 Espuma rougher- Pb 8.01 16.48 83.82 1959 54.64 3.07 8.95 Espuma de Zn-Ag 3.57 1.46 3.31 2680 33.37 55.10 71.73 NF-2da Limp. de Zn 1.08 2.59 1.77 1495 5.61 23.8 9.34 NF-1ra Limp. de Zn 7.10 0.54 2.44 66 1.63 0.7 1.81 Espuma rougher Zn 11.75 1.01 7.52 992 40.61 19.36 82.87 Non Float 80.24 0.17 8.66 17 4.75 0.28 8.18 Cabeza Calculada 100.00 1.57 100.00 287 100.00 2.75 100.00 Esta prueba también fue llevada a cabo siguiendo los pasos que se muestran en el flujograma de la figura 7. Las condiciones de operación y consumo de reactivos se muestran en la figura 6; se debieron efectuar dos flotaciones, en las mismas condiciones, para tener suficiente espuma rougher y llevar a la limpieza, especialmente las espumas de Pb-Ag. Los índices metalúrgicos que se logran, en estas condiciones de operación, son: - Radio de enriquecimiento de la plata, en el concentrado de plomo: 13.73 Radio de enriquecimiento de la plata, en el concentrado de zinc: 9.34 Radio de enriquecimiento del plomo: 22.04 Radio de enriquecimiento del zinc: 20.04 Radio de concentración del plomo: 30.67 Radio de concentración del zinc: 28.01 - Recuperación de la plata, en el concentrado de plomo: 44.69% Recuperación de la plata, en el concentrado de zinc: 33.37% Recuperación total de la plata: 78.06% Ley de la plata, en el concentrado de plomo: 3940 g/t Ag Ley de la plata, en el concentrado de zinc: 2680 g/t Ag Ley del plomo en el concentrado final de plomo: 34.61% Ley de zinc en el concentrado final de zinc: 55.10% Recuperación del plomo: 71.58% Recuperación del zinc: 71.73% 10 En esta prueba se incrementaron un tanto los reactivos y los tiempo de acondicionamiento y flotación. Los resultados de esta segunda prueba se muestran en la tabla 2 y las condiciones de operación y consumo de reactivos en la figura 7. Tabla 2.- Balance metalúrgico de la prueba de flotación diferencial, prueba 2, muestra LA Peso PLOMO PLATA ZINC Productos % % Pb % Dist. g/t Ag % Dist. % Zn % Dist. Espuma de Pb-Ag 2.74 36.99 64.88 3490 32.91 2.77 2.72 NF–2da Limp.de Pb 1.28 11.80 9.70 1460 6.45 2.94 1.35 NF-1ra Limp. de Pb 5.11 2.96 9.68 569 10.01 2.67 4.90 Espuma rougher- Pb 9.14 14.41 84.26 1571 49.36 2.74 8.98 Espuma de Zn-Ag 3.61 1.69 3.90 3270 40.56 57.20 74.01 NF-2da Limp. de Zn 0.86 2.78 1.54 1255 3.73 22.00 6.82 NF-1ra Limp. de Zn 6.84 0.61 2.67 107 2.52 1.36 3.34 Espuma rougher Zn 11.31 1.12 8.11 1203 46.81 20.74 84.17 Non Float 79.55 0.15 7.63 14 3.83 0.24 6.85 Cabeza Calculada 100.00 1.56 100.00 291 100.00 2.79 100.00 Se observa una mejora en los resultados, aunque la ley del concentrado de plomo es todavía baja; la ley del concentrado de zinc es buena y con posibilidades de mejorar la recuperación del mismo. Por otro lado, las colas tienen una distribución baja de los elementos valiosos y por tanto pueden considerarse descartables. Para dispersar y deprimir parte de los óxidos, se introdujo el fluosilicato de sodio, solo en la etapa de las limpiezas, con resultados positivos. En esta prueba, como en el resto de la pruebas, se debieron efectuar 2 flotaciones en las mismas condiciones con la finalidad de acumular espumas rougher y afrontar adecuadamente las etapas de limpieza. Los índices metalúrgicos que se logran, en estas condiciones de operación, son: - Radio de enriquecimiento de la plata, en el concentrado de plomo: 11.99 Radio de enriquecimiento de la plata, en el concentrado de zinc: 11.24 Radio de enriquecimiento del plomo: 23.71 Radio de enriquecimiento del zinc: 20.50 Radio de concentración del plomo: 36.50 Radio de concentración del zinc: 27.70 11 - 2000 g (dos veces) CLASIFICACION, 100# (+) MOLIENDA (-) D-2000 pH: 6.9 Cal: 6000 g/t pH: 9.7 ZnSO4: 300 g/t FLOTACION NaCN: 80 g/t ROUGHER T. Acond.: 8 min DE Pb-Ag AF-242: 35 g/t MIBC: 20 g/t T. Acond.: 6 min T. Flot.: 5 min Prueba 3, con previo deslame: Esta prueba fue conducida según los pasos que se muestran en la figura 3; esto es, se efectuó un deslame previo a la flotación. Los resultados de esta tercera prueba se los agua Espuma Pb-Ag Non Float pH: 8.6 Cal: 5000 g/t pH: 11.2 FLOTACION CuSO4: 187.5 g/t ROUGHER Z-11: 50 g/t DE Zn-Ag T. Acond.: 6 min MIBC: 20 g/t T. Flot.: 13 min D-500 pH: 8.6 Cal: 250 g/t pH: 9.5 PRIMERA Na2SiF6: 200 g/t FLOTACION T. acond.: 5 min CLEANER ZnSO4: 250 g/t DE Pb-Ag NaCN: 100 g/t T. acond.: 7 min T. Flot.: 4 min Espuma de Pb-Ag muestra en la tabla 3 y las condiciones de operación y consumo de reactivos en la figura 8. Non Float Espuma Zn-Ag NF-1ra Limp. Ag D-1000 pH: 10.9 Cal: 1000 g/t pH: 11.3 Na2SiF6: 200 g/t T. Acond.: 6 min PRIMERA FLOTACION CLEANER DE Zn-Ag D-250 pH: 7.8 Cal: 250 g/t pH: 9.4 Na2SiF6: 100 g/t T. acond.: 5 min ZnSO4: 200 g/t NaCN: 100 g/t T. acond.: 6 min T. Flot.: 3 min SEGUNDA FLOTACION CLEANER DE Pb-Ag T. Flot.: 5 min D-500 Mejoran los resultados en cuanto a la calidad de los concentrados y recuperaciones de los elementos valiosos, especialmente el concentrado de plomo y al mejorar este concentrado se ve que la mayor parte de la plata se concentra en este producto. Las colas finales tienen distribuciones un tanto mas elevadas que la anterior prueba, esto se debe a que las lamas, producto del ciclonaje, pasan a formar parte de las colas finales, a pesar de esto, los índices metalúrgicos pueden considerarse como buenos. NF-2da Limp. Ag NF-2da Limpieza Zn-Ag Espuma de Zn-Ag Tabla 3.- Balance metalúrgico de la prueba de flotación diferencial, prueba 3, muestra LA Peso PLOMO PLATA ZINC Productos % % Pb % Dist. g/t Ag % Dist. % Zn % Dist. Espuma de Pb-Ag 2.35 51.76 79.47 8290 65.96 6.62 6.14 NF–2da Limp.de Pb 0.38 22.70 5.61 3810 4.88 6.3 0.94 NF-1ra Limp. de Pb 1.74 1.84 2.09 308 1.82 1.98 1.36 Espuma rougher- Pb 4.47 29.85 87.17 4801 72.65 4.78 8.44 Espuma de Zn-Ag 3.67 0.98 2.35 1590 19.73 57.40 83.06 NF-2da Limp. de Zn 0.76 2.95 1.46 626 1.60 12.3 3.67 NF-1ra Limp. de Zn 1.74 0.53 0.60 75 0.44 0.44 0.30 Espuma rougher Zn 6.17 1.09 4.41 1044 21.77 35.77 87.03 Non Float 71.67 0.18 8.42 23 5.58 0.16 4.52 Over flow (lamas) 17.69 0.73 8.43 130 7.78 1.40 9.77 Cola Total 89.36 0.29 16.86 44 13.36 0.41 14.30 Cabeza Calculada 100.00 1.53 100.00 296 100.00 2.53 100.00 NF-1ra Limpieza Zn-Ag Espuma de Zn-Ag pH: 9.8 Cal: 1000 g/t pH: 11.1 Na2SiF6: 100 g/t SEGUNDA FLOTACION T. Acond.: 5 min CLEANER DE Zn-Ag T. Flot.: 3 min Espuma de Pb-Ag Recuperación de la plata, en el concentrado de plomo: 32.91% Recuperación de la plata, en el concentrado de zinc: 40.56% Recuperación total de la plata 73.47% Ley de la plata, en el concentrado de plomo: 3490 g/t Ag Ley de la plata, en el concentrado de zinc: 3270 g/t Ag Ley del plomo en el concentrado final de plomo: 36.99% Ley de zinc en el concentrado final de zinc: 57.20% Recuperación del plomo: 64.88% Recuperación del zinc: 74.01% Figura 7.- Condiciones de operación y consumo de reactivos de la prueba 2 de flotación diferencial, Muestra LA, Apogee. 12 13 Los índices metalúrgicos que se logran, en estas condiciones de operación, son: 2000 g (tres veces) CICLONAJE CLASIFICACION, 100# (+) (-) Over flow (Lama) Under flow D-2000 pH: 7.40 Cal: 3000 g/t pH: 9.6 ZnSO4: 375 g/t FLOTACION NaCN: 100 g/t ROUGHER T. Acond.: 8 min DE Pb-Ag AF-242: 30 g/t MIBC: 25 g/t T. Acond.: 6 min T. Flot.: 4 min MOLIENDA Figura 8.- Condiciones de operación y consumo de reactivos de la prueba 3 de flotación diferencial, Muestra LA, Apogee. agua Espuma Pb-Ag Non Float pH: 9.3 Cal: 5000 g/t pH: 11.2 FLOTACION CuSO4: 212 g/t ROUGHER Z-11: 50 g/t DE Zn-Ag T. Acond.: 5 min MIBC: 25 g/t T. Flot.: 7 min D-500 pH: 8.60 Cal: 250 g/t pH: 9.8 PRIMERA Na2SiF6: 150 g/t FLOTACION T. acond.: 5 min CLEANER ZnSO4: 200 g/t DE Pb-Ag NaCN: 75 g/t T. acond.: 6 min T. Flot.: 2.5 min NF-1ra Limp. Ag Espuma de Pb-Ag D-1000 pH: 10.0 Cal: 3000 g/t pH: 11.4 Na2SiF6: 100 g/t PRIMERA T. Acond.: 5 min FLOTACION CuSO4: 50 g/t CLEANER DE Zn-Ag Z-11: 10 g/t MIBC: 15 g/t T. Acond.: 5 min T. Flot.: 6 min D-250 pH: 8.4 Cal: 200 g!t SEGUNDA pH: 9.5 FLOTACION Na2SiF6: 100 g/t CLEANER T. Acond.: 4 min DE Pb-Ag ZnSO4: 100 g/t NaCN: 50 g/t T. acond.: 4 min T. Flot.: 1.5 min NF-1ra Limpieza Zn-Ag Espuma de Zn-Ag Espuma de Pb-Ag NF-2da Limp. Ag D-500 pH: 10.2 SEGUNDA Cal: 1000 g/t FLOTACION pH: 11.5 CLEANER Na2SiF6: 50 g/t DE Zn-Ag T. Acond.: 5 min T. Flot.: 4 min Espuma de Zn-Ag Radio de enriquecimiento de la plata, en el concentrado de plomo: 28.01 Radio de enriquecimiento de la plata, en el concentrado de zinc: 5.37 Radio de enriquecimiento del plomo: 33.83 Radio de enriquecimiento del zinc: 22.69 Radio de concentración del plomo: 42.55 Radio de concentración del zinc: 27.25 Recuperación de la plata, en el concentrado de plomo: 65.96% Recuperación de la plata, en el concentrado de zinc: 19.73% Recuperación total de la plata: 85.69% Ley de la plata, en el concentrado de plomo: 8290 g/t Ag Ley de la plata, en el concentrado de zinc: 1590 g/t Ag Ley del plomo en el concentrado final de plomo: 51.76% - Ley de zinc en el concentrado final de zinc: 57.40% Recuperación de plomo, 79.47% Recuperación del Zinc: 83,06% Prueba 4, Non Float Espuma Zn-Ag - Esta prueba se llevó delante de la misma forma que la prueba 2, es decir, siguiendo específicamente el flujograma de la figura 2. Los resultados de esta segunda prueba se muestran en la tabla 4. Las condiciones de operación y consumo de reactivos se detallan en la figura 9. Tabla 4.- Balance metalúrgico de la prueba de flotación diferencial, prueba 4, muestra LA Peso PLOMO PLATA ZINC Productos % % Pb % Dist. g/t Ag % Dist. % Zn % Dist. Espuma de Pb-Ag 2.21 49.54 61.79 5850 40.80 3.18 2.33 NF–2da Limp.de Pb 1.12 22.30 14.06 3400 11.99 3.30 1.22 NF-1ra Limp. de Pb 2.78 2.9 4.55 532 4.67 2.48 2.29 Espuma rougher- Pb 6.10 23.32 80.40 2981 57.46 2.88 5.85 Espuma de Zn-Ag 3.72 1.72 3.62 2430 28.56 58.10 71.88 NF-2da Limp. de Zn 1.27 2.66 1.90 1150 4.60 30.60 12.87 NF-1ra Limp. de Zn 5.88 0.85 2.82 138 2.56 1.56 3.05 Espuma rougher Zn 10.87 1.36 8.34 1041 35.72 24.30 87.80 Non Float 83.03 0.24 11.26 26 6.82 0.23 6.35 Cabeza Calculada 100.00 1.77 100.00 317 100.00 3.01 100.00 NF-2da Limpieza Zn-Ag 14 15 Los índices metalúrgicos declinan en sus valores con relación a al aprueba 3 aunque son un tanto mejores con relación a la prueba 2 y 1 que también se realizaron sin previo deslame. Los índices metalúrgicos que se logran, en estas condiciones de operación, son: - Radio de enriquecimiento de la plata, en el concentrado de plomo: 18.45 Radio de enriquecimiento de la plata, en el concentrado de zinc: 7.67 Radio de enriquecimiento del plomo: 27.99 Radio de enriquecimiento del zinc: 19.30 Radio de concentración del plomo: 45.25 Radio de concentración del zinc: 26.88 Recuperación de la plata, en el concentrado de plomo: 40.80% Recuperación de la plata, en el concentrado de zinc: 28.56% Recuperación total de la plata: 69.36% - Ley de la plata, en el concentrado de plomo: 5850 g/t Ag Ley de la plata, en el concentrado de zinc: 2430 g/t Ag Ley del plomo en el concentrado final de plomo: 49.54% Ley de zinc en el concentrado final de zinc: 58.10% Recuperación del plomo: 61.79% Recuperación del zinc: 71.88% Prueba 5, con previo deslame: Esta prueba se realizó con previo deslame, según los pasos que se muestran en la figura 3. Los resultados de esta prueba se los muestra en la tabla 5 y las condiciones de operación y consumo de reactivos en la figura 10. Tabla 5.- Balance metalúrgico de la prueba 5 de flotación diferencial, muestra LA Peso PLOMO PLATA ZINC Productos % % Pb % Dist. g/t Ag % Dist. % Zn % Dist. Espuma de Pb-Ag 1.97 52.12 64.75 7810 43.53 5.25 3.44 NF–2da Limp.de Pb 0.67 46.56 19.76 5020 9.56 4.59 1.03 NF-1ra Limp. de Pb 1.69 3.62 3.86 561 2.68 2.54 1.43 Espuma rougher- Pb 4.33 32.33 88.38 4548 55.77 4.09 5.89 Espuma de Zn-Ag 3.69 1.06 2.47 2890 30.20 60.00 73.63 NF-2da Limp. de Zn 0.51 1.80 0.58 764 1.10 28.4 4.80 NF-1ra Limp. de Zn 2.23 1.04 1.46 206 1.30 3.15 2.34 Espuma rougher Zn 6.42 1.11 4.51 1791 32.60 37.78 80.76 Non Float 70.34 0.16 7.11 18 3.59 0.14 3.28 Over flow (lamas) 18.91 0.83 9.92 150 8.04 1.60 10.07 Cola Total 89.25 0.13 7.11 46 11.63 0.45 13.35 Cabeza Calculada 100.00 1.58 100.00 353 100.00 3.00 100.00 16 17 Los resultados no un tanto similares a la prueba 3, que en función de estos se puede afirmar que son mejores que los que se obtienen sin deslame, las recuperaciones también son un tanto mas elevadas que las que se obtienen sin previo deslame. Los índices metalúrgicos que se logran, en estas condiciones de operación, son: - Radio de enriquecimiento de la plata, en el concentrado de plomo: 22.12 Radio de enriquecimiento de la plata, en el concentrado de zinc: 8.19 Radio de enriquecimiento del plomo: 32.99 Radio de enriquecimiento del zinc: 20 Radio de concentración del plomo: 50.76 Radio de concentración del zinc: 27.10 Recuperación de la plata, en el concentrado de plomo: 43.53% Recuperación de la plata, en el concentrado de zinc: 30.20% - Recuperación total de la plata: 73.73% Ley de la plata, en el concentrado de plomo: 7810 g/t Ag Ley de la plata, en el concentrado de zinc: 2890 g/t Ag Ley del plomo en el concentrado final de plomo: 52.12% Ley de zinc en el concentrado final de zinc: 60.00% Recuperación de plomo, 64.75% Recuperación del Zinc: 73.63% 4.1.3. FLOTACION EN CIRCUITO CERRADO Las pruebas de flotación en ciclo cerrado se desarrollaron sin y con deslame, siguiendo los pasos que se muestran en los flujogramas de las figuras 4 y 5. Prueba 1: Esta prueba fue desarrollada siguiendo el flujograma de la figura 4; los resultados que se alcanzaron se detallan en el balance metalúrgico de la tabla 6. Tabla 6.- Balance metalúrgico de la prueba de flotación diferencial en ciclo cerrado, prueba 1, muestra LA Peso PLOMO PLATA ZINC Productos % % Pb % Dist. g/t Ag % Dist. % Zn % Dist. Espuma de Pb-Ag 2.39 52.40 78.75 6620 55.99 7.94 7.18 Espuma de Zn-Ag 3.76 1.25 2.95 2010 26.74 57.00 81.10 Non Float 93.85 0.31 18.29 52 17.27 0.33 11.72 Cabeza Calculada 100.00 1.59 100.00 283 100.00 2.64 100.00 18 19 Los resultados son buenos ya que los concentrados alcanzan leyes por encima de 50% y las recuperaciones son bastante aceptables. 2000 g (tres veces) (dos veces) CLASIFICACION, 100# (+) (-) D-2000 pH: 6.60 Cal: 7000 g/t pH: 9.6 ZnSO4: 500 g/t FLOTACION NaCN: 100 g/t ROUGHER T. Acond.: 8 min DE Pb-Ag AF-242: 30 g/t MIBC: 20 g/t T. Acond.: 6 min T. Flot.: 5 min MOLIENDA Figura 11.- Condiciones de operación y consumo de reactivos de la prueba 3 de flotación diferencial en ciclo cerrado, Muestra LA, Apogee. agua Espuma Pb-Ag Non Float pH: 9.0 Cal: 6000 g/t pH: 11.1 FLOTACION CuSO4: 200 g/t ROUGHER Z-11: 50 g/t DE Zn-Ag T. Acond.: 5 min MIBC: 20 g/t T. Flot.: 7 min D-500 pH: 8.6 Cal: 500 g/t pH: 9.5 PRIMERA Na2SiF6: 200 g/t FLOTACION T. acond.: 5 min CLEANER ZnSO4: 500 g/t DE Pb-Ag NaCN: 100 g/t T. acond.: 6 min T. Flot.: 3 min Non Float Espuma Zn-Ag - Radio de enriquecimiento de la plata, en el concentrado de plomo: 23.39 Radio de enriquecimiento de la plata, en el concentrado de zinc: 7.10 Radio de enriquecimiento del plomo: 32.96 Radio de enriquecimiento del zinc: 21.59 Radio de concentración del plomo: 41.84 Radio de concentración del zinc: 26.60 Recuperación de la plata, en el concentrado de plomo: 55.99% Recuperación de la plata, en el concentrado de zinc: 26.74% - Recuperación total de la plata: 82.73% Ley de la plata, en el concentrado de plomo: 6620 g/t Ag Ley de la plata, en el concentrado de zinc: 2010 g/t Ag Ley del plomo en el concentrado final de plomo: 52.40% Ley de zinc en el concentrado final de zinc: 57.00% Recuperación de plomo, 78.75% Recuperación del Zinc: 81.10% NF-1ra Limp. Ag Espuma de Pb-Ag D-1000 pH: 8.1 Cal: 2500 g/t pH: 11.5 Na2SiF6: 200 g/t PRIMERA T. Acond.: 5 min FLOTACION CuSO4: 30 g/t CLEANER DE Zn-Ag Z-11: 15 g/t MIBC: 10 g/t T. Acond.: 5 min T. Flot.: 4 min D-250 pH: 8.6 Cal: 250 g/t pH: 9.6 SEGUNDA FLOTACION Na2SiF6: 100 g/t CLEANER T. Acond.: 4 min DE Pb-Ag ZnSO4: 250 g/t NaCN: 50 g/t Prueba 2: T. acond.: 6 min T. Flot.: 2 min NF-1ra Limpieza Zn-Ag Espuma de Zn-Ag NF-2da Limp. Ag Las condiciones de operación y consumo de reactivos, se detallan en el flujograma de la figura 11. Los índices metalúrgicos que se logran, en estas condiciones de operación, son: Espuma de Pb-Ag D-500 Na2SiF6: 100 g/t SEGUNDA pH: 7.5 FLOTACION Cal: 3000 g/t CLEANER pH: 11.6 DE Zn-Ag T. Acond.: 6 min T. Flot.: 3 min Espuma de Zn-Ag NF-2da Limpieza Zn-Ag Esta prueba se llevó adelante con previo deslame, siguiendo los pasos que se muestran en el flujograma de la figura 5; los resultados se resumen en el balance metalúrgico de la tabla 7 Tabla 7.- Balance metalúrgico de la prueba de flotación diferencial en ciclo cerrado, prueba 2, muestra LA Peso PLOMO PLATA ZINC Productos % % Pb % Dist. g/t Ag % Dist. % Zn % Dist. Espuma de Pb-Ag 2.14 53.40 76.98 9670 69.89 5.52 4.27 Espuma de Zn-Ag 3.69 1.00 2.49 1080 13.46 59.00 78.68 Non Float 75.43 0.23 11.70 32 8.16 0.27 7.37 Lamas 18.74 0.70 8.84 134 8.49 1.43 9.69 Total colas 94.17 0.32 20.54 52 16.65 0.50 17.06 Cabeza Calculada 100.00 1.48 100.00 296 100.00 2.77 100.00 De esta forma también se obtienen buenos resultados aunque los índices metalúrgicos son levemente inferiores a la anterior prueba. 21 20 Las condiciones de operación y consumo de reactivos, se detallan en el flujograma de la figura 12. Los índices metalúrgicos que se logran, en estas condiciones de operación, son: - Radio de enriquecimiento de la plata, en el concentrado de plomo: 32.67 Radio de enriquecimiento de la plata, en el concentrado de zinc: 3.65 Radio de enriquecimiento del plomo: 36.08 Radio de enriquecimiento del zinc: 21.30 Radio de concentración del plomo: 46.73 Radio de concentración del zinc: 27.10 Recuperación de la plata, en el concentrado de plomo: 69.89% Recuperación de la plata, en el concentrado de zinc: 13.46% Recuperación total de la plata: 83.35% - Ley de la plata, en el concentrado de plomo: 9670 g/t Ag Ley de la plata, en el concentrado de zinc: 1080 g/t Ag Ley del plomo en el concentrado final de plomo: 53.40% Ley de zinc en el concentrado final de zinc: 59.00% Recuperación de plomo, 76.98% Recuperación del Zinc: 78.68% 4.1.4 ANALISIS GRANULOMETRICO DE LAS COLAS DE FLOTACION Estos análisis granulométricos se refieren específicamente a las colas (non floats) de las pruebas de flotación a ciclo abierto. a) Cola de flotación a ciclo abierto, de la prueba 1: El resultado es el siguiente: Tabla 9.- Balance metalúrgico del análisis granulométrico, colas de flotación prueba 1 Productos +150# -150# +200# -200# +270# -270# +325# -325# +400# -400# Cabeza calculada 22 Peso % 9.55 12.96 13.27 8.04 7.54 48.64 100.00 PLOMO % Pb % Dist. 0.163 8.77 0.135 9.86 0.119 8.89 0.113 5.12 0.147 6.24 0.223 61.11 100.00 0.18 23 PLATA g/t Ag % Dist. 28 15.28 15 11.11 13 9.85 13 5.97 18 7.75 18 50.03 17.5 100.00 ZINC % Zn % Dist. 0.977 36.67 0.473 24.11 0.151 7.87 0.094 2.97 0.080 2.37 0.136 26.01 0.25 100.00 En principio, es importante recordar que las leyes de los elementos valiosos en las colas, de la prueba 1, son: plomo, 0.17%; plata, 17 g/t y zinc, 0.28%; estas leyes deben compararse con las obtenidas por cálculo en la tabla 9, casi coinciden. En segundo lugar, se puede establecer que la mayor pérdida de los elementos valiosos que se produce es en la granulometría fina, por debajo de 400 Mallas Tyler, 38 micrones. b) Cola de flotación a ciclo abierto, de la prueba 2: En la prueba de flotación 3, existen diferencias que hasta el momento no existían, es decir, que las leyes de las colas de esta prueba de flotación son un tanto más altas que las obtenidas por cálculo después del análisis granulométrico; por ejemplo, las leyes de los elementos valiosos en las colas de flotación son: 0.15% Pb, 23 g/t Ag y 0.16% Zn y del análisis granulométrico se obtienen, 0.13% Pb; 14 g/t Ag y 0.09% Zn. En esta tabla, también se puede establecer que la mayor pérdida de los elementos valiosos que se produce es en la granulometría fina, por debajo de 400 Mallas Tyler, esta situación se repite en todas las pruebas. El resultado es el siguiente: d) Cola de flotación a ciclo abierto, de la prueba 4: Tabla 10.- Balance metalúrgico del análisis granulométrico, colas de flotación prueba 2 Productos +150# -150# +200# -200# +270# -270# +325# -325# +400# -400# Cabeza calculada Peso % 9.06 11.58 16.01 3.52 6.95 52.87 100.00 PLOMO % Pb % Dist. 0.103 6.51 0.100 8.07 0.091 10.15 0.093 2.28 0.115 5.57 0.183 67.42 100.00 0.14 PLATA g/t Ag % Dist. 15 10.18 10 8.67 11 13.19 12 3.17 18 9.37 14 55.43 13.4 100.00 ZINC % Zn % Dist. 0.831 32.64 0.394 19.78 0.148 10.27 0.101 1.54 0.092 2.77 0.144 33.00 0.23 100.00 En la prueba de flotación 2, las leyes de los elementos valiosos en las colas, son: plomo, 0.15%; plata, 14 g/t y zinc, 0.24%; estas leyes deben compararse con las obtenidas por cálculo en la tabla 10, casi coinciden. En esta tabla, también se puede establecer que la mayor pérdida de los elementos valiosos que se produce es en la granulometría fina, por debajo de 400 Mallas Tyler. c) Cola de flotación a ciclo abierto, de la prueba 3: El resultado es el siguiente: Productos +150# -150# +200# -200# +270# -270# +325# -325# +400# -400# Cabeza calculada Tabla 12.- Balance metalúrgico del análisis granulométrico, colas de flotación prueba 4 Productos +150# -150# +200# -200# +270# -270# +325# -325# +400# -400# Cabeza calculada Peso % 7.19 8.40 12.32 7.38 8.78 55.93 100.00 PLOMO % Pb % Dist. 0.157 5.80 0.135 5.83 0.126 7.98 0.099 3.75 0.145 6.54 0.244 70.11 100.00 0.19 PLATA g/t Ag % Dist. 16 7.62 13 7.23 14 11.43 7 3.42 19 11.04 16 59.26 15.1 100.00 ZINC % Zn % Dist. 0.340 15.35 0.167 8.81 0.121 9.37 0.100 4.63 0.102 5.62 0.160 56.21 0.16 100.00 Las leyes de los elementos valiosos en las colas de la prueba 4, son: plomo, 0.19%; plata, 15 g/t y zinc, 0.16%; estas leyes deben compararse con las obtenidas por cálculo en la tabla 12, que en esta prueba también difieren un tanto, asi tenemos, 0.24% Pb; 26 g/t Ag y 0.23% Zn. En esta tabla, también se puede establecer que la mayor pérdida de los elementos valiosos que se produce es en la granulometría fina, por debajo de 400 Mallas Tyler, esta situación se repite en todas las pruebas. Tabla 11.- Balance metalúrgico del análisis granulométrico, colas de flotación prueba 3 Peso % 10.16 13.08 17.71 4.43 6.44 48.19 100.00 El resultado es el siguiente: PLOMO % Pb % Dist. 0.083 6.35 0.075 7.38 0.078 10.39 0.085 2.83 0.093 4.51 0.189 68.54 100.00 0.13 PLATA g/t Ag % Dist. 10 7.31 9 8.47 10 12.74 11 3.50 12 5.56 18 62.41 13.9 100.00 ZINC % Zn % Dist. 0.168 19.57 0.085 12.74 0.065 13.19 0.051 2.59 0.052 3.84 0.087 48.06 0.09 100.00 e) Cola de flotación a ciclo abierto, de la prueba 5: El resultado es el siguiente: 25 24 Tabla 13.- Balance metalúrgico del análisis granulométrico, colas de flotación prueba 5 Productos +150# -150# +200# -200# +270# -270# +325# -325# +400# -400# Cabeza calculada Peso % 9.22 12.87 11.75 10.54 10.23 45.39 100.00 PLOMO % Pb % Dist. 0.083 5.50 0.086 7.96 0.094 7.94 0.086 6.52 0.128 9.42 0.192 62.66 100.00 0.14 PLATA g/t Ag % Dist. 8 6.01 10 10.49 12 11.49 8 6.87 16 13.34 14 51.79 12.3 100.00 ZINC % Zn % Dist. 0.129 10.67 0.090 10.39 0.064 6.75 0.058 5.48 0.052 4.78 0.152 61.92 0.11 100.00 De estos análisis granulométricos, tablas 9, 10, 11, 12 y 13, se puede establecer que las mayores pérdidas de los elementos valiosos, plomo, plata y zinc, se producen en los tamaños de grano que se encuentran por debajo de la malla 400. 4.1.5 ANALISIS SIZE BY SIZE Figura 14.- Análisis granulométrico de la alimentación a flotación rougher Para realizar este análisis es necesario contar con el análisis granulométrico de la alimentación a la flotación rougher, es decir, la muestra molida a -100 Mallas Tyler. i) Análisis granulométrico de la alimentación Tabla 14.- Balance metalúrgico del análisis granulométrico, ALIMENTACION, a las pruebas de flotación a ciclo abierto Peso PLOMO PLATA ZINC Productos % % Pb % Dist. g/t Ag % Dist. % Zn % Dist. +150# 8.61 1.165 6.32 286 8.06 2.63 8.24 -150# +200# 11.78 1.4 10.38 318 12.26 2.91 12.47 -200# +270# 7.92 2.13 10.62 433 11.23 3.72 10.71 -270# +325# 8.12 1.295 6.62 302 8.03 2.94 8.68 -325# +400# 7.43 2.790 13.04 490 11.91 3.82 10.31 -400# 56.14 1.5 53.01 264 48.51 2.43 49.60 Cabeza calculada 100.00 100.00 1.59 305.5 100.00 2.75 100.00 Entonces, el d80 es igual a 76 micrones y el d50 es igual a 33 micrones Este análisis granulométrico, también permitirá calcular las leyes de cada tamaño de grano de las alimentaciones con las que se efectuó cada prueba de flotación y con la cola de cada prueba se efectúa el análisis size by size. ii) Alimentación vs cola de la prueba 1, flotación a ciclo abierto Este análisis granulométrico, a través del % Peso, permite además calcular el d80 del producto molido; para ello se tiene el gráfico de la figura 14. Figura 15.- Análisis size by size, alimentación vs cola de la prueba 1, en ciclo abierto 26 27 Este análisis es más práctico y objetivo a través de un gráfico como el que se muestra en la figura 15. La figura 15, muestra que las mayores pérdidas de los elementos valiosos se dan con la plata y el zinc aunque estos valores, de una manera general, son bajos; asi mismo se puede evidenciar que estas pérdidas se dan en los granos finos. v) Alimentación vs cola de la prueba 4, flotación a ciclo abierto De la misma forma, este análisis es más práctico y objetivo a través de un gráfico como el que se muestra en la figura 17. iii) Alimentación vs cola de la prueba 2, flotación a ciclo abierto De la misma forma, este análisis es más práctico y objetivo a través de un gráfico como el que se muestra en la figura 16. Figura 17.- Análisis size by size, alimentación vs cola de la prueba 4, en ciclo abierto Se observa que las pérdidas en las colas, de todos los elementos valiosos, disminuyen considerablemente y por tanto es una prueba que vale la pena tomarse en cuenta. Figura 16.- Análisis size by size, alimentación vs cola de la prueba 2, en ciclo abierto En esta prueba, la recuperación por fracciones, de una manera general, mejora sustancialmente; dentro de esta mejora se puede apreciar que el elemento zinc es el que ocasiona mayores dificultades, principalmente en las fracciones finas que está por debajo de 45 micrones. iv) Alimentación vs cola de la prueba 3, flotación a ciclo abierto vi) Alimentación vs cola de la prueba 5, flotación a ciclo abierto En este caso no se puede realizar el análisis porque, previa a la flotación diferencial, se efectuó el deslamado por ciclonaje, impidiendo llevar adelante el análisis correspondiente por la eliminación de fracciones granulométricas que no ingresan a la prueba de flotación. 4.1.6 DETERMINACION DEL CONTENIDO DE LAMAS EN COLAS DE FLOTACION Estas pruebas se llevaron a cabo a través de un ciclonaje en dos etapas. Los resultados se muestran a continuación En este caso no se puede realizar el análisis porque, previa a la flotación diferencial, se efectuó el deslamado por ciclonaje, impidiendo llevar adelante el análisis correspondiente por la eliminación de fracciones granulométricas que no ingresan a la prueba de flotación. 29 28 a) Pruebas con colas obtenidas en ciclo abierto Tabla 15.- Resumen de las pruebas de determinación de lamas-arcillas, ciclo abierto Cola P-1 Cola P-2 Cola P-3* Cola P-4 Cola P-5* Denominación % Peso % Peso % Peso % Peso % Peso Over flow (arcillas, lamas) 19.24 19.25 9.75 18.84 8.85 Under flow 80.76 80.75 90.25 81.16 91.15 Alimentación 100.00 100.00 100.00 100.00 100.00 *La cola proviene de una prueba de flotación previo ciclonaje de la alimentación De la tabla 15 se puede establecer que la presencia de lamas en las colas de flotación, cuando no se procede al deslamado previa flotación, alcanzan a un valor que está próximo a 19.11% en peso y con previo deslamado a 9.30% en peso. b) Pruebas con colas obtenidas en ciclo cerrado Tabla 16.- Resumen de las pruebas de determinación de lamas-arcillas, ciclo cerrado Cola P-1 Cola P-2* Denominación % Peso % Peso Over flow (arcillas, lamas) 19.60 9.94 Under flow 80.40 90.06 Alimentación 100.00 100.00 *La cola proviene de una prueba de flotación previo ciclonaje de la alimentación La tabla 16, muestra valores un tanto similares; es decir, sin deslame las colas tienen un 19.60% en peso y con previo deslame, un 9.94% en peso. 4.1.7 PRUEBAS DE SEDIMENTACION A PARTIR DE LAS COLAS DE FLOTACION Antes de mostrar los resaltados de las pruebas de sedimentación es necesario recordar algunos conceptos básicos en forma preliminar. La sedimentación es la técnica más usada en las operaciones de desaguado en el procesamiento de minerales. Relativamente barata, de alta capacidad de procesamiento, la cual incluye baja influencia de fuerzas de atrición, proporcionando buenas condiciones para la floculación de partículas finas. a) Técnica de espesamiento donde lo que interesa es un producto final de alta densidad. b) Técnica de clarificación, donde lo que interesa es obtener un rebalse de líquido claro espesando los sólidos en un underflow sin importar su concentración. En el espesamiento la obtención de un underflow, o producto espesado, interesa que su concentración en sólidos sea lo más alta posible sin importar mucho la turbidez del liquido que rebalse. En la clarificación es de importancia que el rebalse del líquido sea lo más claro posible. Los espesadores continuos consisten de un tanque cilíndrico cuyo diámetro fluctúa entre 2 y 200 metros, con una profundidad del orden de 1 a 7 metros. La pulpa es alimentada en el centro del estanque vía Feed-well, a una profundidad de aproximadamente 1 metro, con el fin de no producir turbulencia. El liquido clarificado rebalsa a una canaleta periférica, mientras el sólido espesado es retirado por una salida central en el fondo del estanque, ayudado por un sistema de bombeo y un sistema de rastra que gira lentamente arrastrando el sólido al centro. El tamaño de un espesador se caracteriza por su diámetro (área) y altura. La capacidad de une espesador está determinada por su área; en cambio, la habilidad para producir una pulpa de determinado contenido de sólidos esta dado por la altura. El área debe ser suficiente para permitir que la partícula con la velocidad de sedimentación más lenta alcance el fondo del tanque, ya que la velocidad de sedimentación de una partícula es diferente en cada zona. En la práctica hay varias técnicas para calcular el área del espesador. Así se tienen: la técnica de Coe-Clevenger, de Talmadge y Fitch y la técnica de Oltmann. En esta oportunidad de acudió al método descrito por Tamaldge y Fitch. Se efectuaron varias pruebas, con cola de flotación sin previo deslame y con cola de flotación previo deslame antes de la operación de flotación; por otro lado, se efectuaron pruebas sin la adición de floculante y con la adición de dos concentraciones de floculante, 20 g/t y 30 g/t. A continuación se presentan los resultados de los mismos. La sedimentación gravitacional puede separarse en dos grupos o técnicas de funcionamiento: 30 31 4.1.7.1. CON COLA (NON FLOAT) SIN PREVIO DESLAME Para esta experimentación, se tomo la cola de la prueba 1 de flotación en ciclo abierto. Los resultados alcanzados se muestran en las tablas 17 y 18, considerando un flujo de alimentación de 25% sólidos. Debe tomarse en cuenta que el método empleado sugiere que al diámetro calculado del espesador debe incrementarse el 25%, es decir, si el diámetro del espesador es de 31 m, para una alimentación de 25% sólidos, aproximadamente, y una descarga del 50% Sólidos, en realidad el diámetro deberá ser 39 metros. Si bien, el diámetro final es grande es el tamaño de estanque que garantizará la sedimentación de todas las partículas en suspensión, se debe recordar que son partículas muy finas y que al rededor de 50% en peso están por debajo de 38 micrones. También es importante y necesario recordar que los espesadores convencionales tienen la desventaja de poseer una gran área superficial y por ello es necesario una gran superficie para su construcción; empero, es posible diseñar, construir y usar espesadores de alta capacidad. Se caracterizan por una reducción del área de espesamiento desde un área convencional instalada; el asentamiento de los sólidos en el manto de la pulpa se desliza hacia abajo a lo largo de las placas inclinadas produciendo un “más rápido y más efectivo espesamiento” que un descenso vertical. Tabla 17.- EVALUACION RESULTADOS SEDIMENTACION Prueba Nº Apogee 822 Volumen pulpa, cm3 1000 Muestra Colas de flotación Peso de la pulpa, g 1191.489 Tipo de floculante Magnafloc 292 Tamaño de partícula -100 Mallas Ty Densidad muestra, g/cm3 Dosificación, g/t 0, 10 y 20 2.801 Fracción vol. inicial 0,106 Fracción vol. final 0,263 Interfase sólido-líquido Concentración del floculante, g/t 0 10 20 Nº Tiempo, seg. Altura H, m Altura H, m Altura H, m 1 2 3 4 5 6 7 8 9 10 11 12 13 0 480 600 960 1320 1500 3120 3420 4500 5400 6300 7200 8100 0.360 0.350 0.348 0.343 0.340 0.338 0.322 0.321 0.312 0.305 0.298 0.291 0.284 0.360 0.351 0.348 0.338 0.328 0.323 0.278 0.267 0.231 0.222 0.217 0.213 0.209 0.360 0.348 0.342 0.327 0.311 0.298 0.225 0.218 0.202 0.200 0.195 0.190 0.187 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 10800 12600 13500 14400 15300 16200 17100 21600 23400 25200 27000 28800 30600 36000 86400 90 150 960 1320 1500 2520 3120 3420 4500 5400 7200 8100 9000 12600 13500 14400 16200 17100 19800 20700 23400 25200 28000 75600 86400 0.179 0.176 0.173 0.172 0.169 0.168 0.166 0.160 0.159 0.157 0.155 0.154 0.153 0.150 0.144 Uno de los más usados actualmente es el espesador Lamella. Utiliza un conjunto de placas paralelas e inclinadas, las cuales reducen la distancia de sedimentación y al mismo tiempo aumenta el área efectiva. El área efectiva que ocupa un Lamella es solamente del 20% de un espesador convencional; las bandejas inclinadas permiten el asentamiento de los sólidos deslizándose por gravedad dentro de la tolva. 4.1.7.2. CON COLA (NON FLOAT) PREVIO DESLAME Para esta prueba, se tomo la cola de la prueba 3 de flotación en ciclo abierto. Los resultados alcanzados se muestran en las siguientes tablas: Tabla 19.- EVALUACION RESULTADOS SEDIMENTACION Prueba Nº Apogee 849 Volumen pulpa, cm3 1000 Muestra Colas de flotación Peso de la pulpa, g 1197.969 Tipo de floculante Magnafloc 292 Tamaño de partícula -100 Mallas Ty Densidad muestra, g/cm3 Dosificación, g/t 0, 10 y 20 2.950 Fracción vol. inicial 0,101 Fracción vol. final 0,253 Interfase sólido-líquido Concentración del floculante, g/t 0 10 20 1 0 0.360 0.360 0.360 33 0.357 0.350 0.342 0.336 0.334 0.318 0.309 0.304 0.287 0.271 0.239 0.223 0.183 0.157 0.154 0.150 0.146 0.144 0.141 0.140 0.137 0.135 0.133 0.125 0.115 0.354 0.350 0.272 0.241 0.226 0.180 0.173 0.171 0.165 0.159 0.152 0.149 0.147 0.142 0.141 0.140 0.138 0.137 0.135 0.134 0.133 0.132 0.130 0.121 0.116 0.336 0.320 0.186 0.175 0.164 0.147 0.140 0.139 0.131 0.127 0.122 0.120 0.118 0.117 0.116 0.116 0.116 0.116 0.116 0.115 0.115 0.115 0.115 0.115 0.115 Tabla 20.- Resumen de resultados con diferentes concentraciones de floculante Detalle de parámetros Concentración del floculante, g/t 0 10 20 Densidad del mineral seco, !s (g/cm3) 2.95 2.95 2.95 Fracción volumétrica de descarga, "D 0.253 0.253 0.253 Velocidad de sedimentación, Vs ("k) m/s 2.382x10-5 1.492x10-4 1.793x10-4 Área unitaria, m2/TPD 0.980 0.284 0.171 Área total espesador, m2 para 700 TPD 686.00 198.80 119.70 Diámetro del espesador calculado, m 29.55 15.91 12.35 Diámetro del espesador calculado, pies 96.96 52.20 40.50 Como se puede ver, en los resultados, el área superficial del espesador convencional disminuye considerablemente cuando se trata de colas provenientes de la flotación previo deslame. 4.1.8 ENSAYO ESTANDAR DE BOND PARA DETERMINACION DEL WORK INDEX El test estándar de Bond es el método más conocido y utilizado para predecir consumos de energía en molienda de minerales. Esta predicción de consumo de energía se hace extensiva a molinos de bolas y de barras. 34 0.200 0.196 0.194 0.192 0.191 0.189 0.188 0.180 0.179 0.177 0.175 0.173 0.171 0.168 0.155 Tabla 18.- Resumen de resultados con diferentes concentraciones de floculante Detalle de parámetros Concentración del floculante, g/t 0 10 20 Densidad del mineral seco, !s (g/cm3) 2.801 2.801 2.801 Fracción volumétrica de descarga, "D 0.263 0.263 0.263 Velocidad de sedimentación, Vs ("k) m/s 1.372x10-5 2.583x10-5 4.406x10-5 Área unitaria, m2/TPD 1.977 0.848 0.563 Área total espesador, m2 para 700 TPD 1383.90 593.60 394.10 Diámetro del espesador calculado, m 41.98 27.49 22.40 Diámetro del espesador calculado, pies 137.72 90.20 73.49 32 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 0.255 0.238 0.231 0.222 0.215 0.209 0.205 0.189 0.186 0.183 0.182 0.179 0.178 0.174 0.153 El test de laboratorio elaborado por Fred Bond, consiste en una simulación de molienda continua mediante un método que permite lograr estacionariedad a partir de sucesivos ensayos “batch”. La prueba entrega un valor para el índice de trabajo Wi, expresado en kWh/ton corta, el cual introducido en la ecuación básica de la Tercera Ley de Conminución permite predecir el consumo de energía de un molino de planta. En general, se acepta que el error de predicción del consumo energético obtenido con este ensayo es del orden de ! 20%. Si bien es suficiente efectuar una prueba a una malla de corte determinado, en esta se efectuaron pruebas a tres mallas de corte, por encima y por debajo de la principal que es 100 Mallas Tyler. Entonces, las mallas de corte estudiadas son: 65 Mallas Ty, 100 Mallas Ty y 150 Mallas Ty. 4.1.8.1 DESCRIPCION DE LA MUESTRA La muestra corresponde a yacimiento primario de polisulfuros con poco contenido de sulfuros en el que prevalece la pirita. La densidad real de la muestra, determinada por el método del picnómetro, es de 2.784 g/cc. Por las características mostradas durante la preparación de la muestra, se observa una mena caracterizada como “media dura”, con tendencia a formar lamas por la presencia de una importante cantidad de arcillas. 4.1.8.2 ENSAYO ESTANDAR Siguiendo las recomendaciones efectuadas por el Sr. Bond y usando el equipo estándar establecido, se efectuaron las pruebas a las mallas de corte preestablecidas. Los resultados alcanzados en los ensayos son los siguientes: a) PARA UNA MALLA DE CORTE DE 65 MALLAS TYLER MUESTRA: LA MALLA DE CORTE: P1 = 65 Mallas Tyler (212 micrones) GRANULOMETRIAS MALLA TAMAÑO ALIMENTACION TYLER A MOLINO "m # (micrones) % Retenido % Acumul.Pas 35 PRODUCTO MOLIDO % Retenido % Acumul. 6 3350 8 2360 10 1700 14 1180 20 850 28 600 35 425 48 300 65 212 100 150 150 106 200 75 -200 -75 Alimentación 0 11.63 16.00 12.38 11.13 8.38 7.25 5.88 4.88 3.38 4.25 4.13 10.75 100.00 100,00 88.38 72.38 60.00 48.88 40.50 33.25 27.38 22.50 19.13 14.88 10.75 0.00 b) PARA UNA MALLA DE CORTE DE 100 MALLAS TYLER 0.00 27.58 17.82 13.30 41.30 100.00 100.00 72.42 54.60 41.30 0.00 RESUMEN RESULTADOS F80 , ("m) = 2014.531(1) P80, ("m) = 167.042(2) Gbpe, (g/rev) = 1.725(3) Wi, (Kwh/tc) = 10.799(4) 44.5 ( 10 10 % (Gbp ) 0.82 ( p1 ) 0.23 & ) # F80 #$ '& P80 * wi MUESTRA: LA MALLA DE CORTE: P1 = 100 Mallas Tyler (150 micrones) GRANULOMETRIAS MALLA TAMAÑO ALIMENTACION PRODUCTO TYLER A MOLINO MOLIDO "m # (micrones) % Retenido % Acumul.Pas % Retenido % Acumul. 6 3350 0 100,00 8 2360 11.63 88.38 10 1700 16.00 72.38 14 1180 12.38 60.00 20 850 11.13 48.88 28 600 8.38 40.50 35 425 7.25 33.25 48 300 5.88 27.38 65 212 4.88 22.50 100 150 3.38 19.13 0.00 100.00 150 106 4.25 14.88 30.93 69.07 200 75 4.13 10.75 16.23 52.84 -200 -75 10.75 0.00 52.84 0.00 Alimentación 100.00 100.00 RESUMEN RESULTADOS F80 , ("m) = 2014.531(1) P80, ("m) = wi * (1.725) 0.82 x (212) 0.23 44.5 ( 10 ) & ' 167.042 * 10.79931 Kwh / tc % 10 # 2014.531 $ Wi, (Kwh/tc) = 12.434(4) (1) y (2), del análisis granulométrico de la alimentación y del producto (por interpolación) (3), de las pruebas, siguiendo las normas del método sugerido por Bond (4), por cálculo. Donde: F80 = Tamaño en micrones bajo el cual está el 80% de la alimentación. P80 = Tamaño en micrones bajo el cual está el 80% del producto. P1 = Malla de corte en micrones Gbpe = gramos por revolución del molino de bolas en estado estacionario. Wi = Consumo unitario de energía que debería tener un material que se muele en el molino, kWhh/tc 36 MUESTRA: LA MALLA DE CORTE: P1 = 150 Mallas Tyler (106 micrones) GRANULOMETRIAS MALLA TAMAÑO ALIMENTACION PRODUCTO TYLER A MOLINO MOLIDO "m # (micrones) % Retenido % % Retenido % Acumul. Acumul.Pas 6 3350 0 100,00 8 2360 11.63 88.38 10 1700 16.00 72.38 14 1180 12.38 60.00 20 850 11.13 48.88 28 600 8.38 40.50 35 425 7.25 33.25 48 300 5.88 27.38 65 212 4.88 22.50 100 150 3.38 19.13 150 106 4.25 14.88 0.00 100.00 200 75 4.13 10.75 29.80 70.20 -200 -75 10.75 0.00 70.20 0.00 Alimentación 100.00 100.00 F80 , ("m) = 2014.531(1) P80, ("m) = * 44.5 ( 10 10 % (Gbp ) 0.82 ( p1 ) 0.23 & ) # F80 #$ '& P80 44.5 ( 10 (1.317) 0.82 x (150) 0.23 & ) ' 121.548 % 10 # 2014.531 $ * 12.43424 Kwh / tc Puesto que se efectuaron pruebas a diferentes mallas de corte es posible realizar un gráfico, como el que se muestra a continuación, en el cual se puede ver más objetivamente la variación del consumo de energía en función, precisamente, de la Malla de Corte. 4.1.9 COMENTARIOS FINALES PARA LA MUESTRA “LA” 85.194(2) Gbpe, (g/rev) = 0.977(3) Wi, (Kwh/tc) = 14.387(4) * wi * Figura 19.- Influencia de la Malla de Corte (65# = 212 µ, 100# = 150 µ, 150# = 106 µ) en el Índice de Trabajo con la muestra LA, empresa Apogee RESUMEN RESULTADOS wi wi 37 c) PARA UNA MALLA DE CORTE DE 150 MALLAS TYLER wi 121.548(2) Gbpe, (g/rev) = 1.317(3) * 44.5 ( 10 10 % (Gbp ) 0.82 ( p1 ) 0.23 & ) # F80 #$ '& P80 44.5 ( 10 (0.977) 0.82 x (106) 0.23 & ) ' 85.194 % 10 # 2014.531 $ * 14.38688 Kwh / tc De una manera general, se puede decir que la muestra responde favorablemente al proceso de flotación diferencial aunque los resultados en ciclo abierto no son del todo satisfactorios. Los resultados obtenidos en ciclo cerrado son mejores tanto con deslame como sin deslame. En las pruebas de flotación en ciclo abierto sin deslame no se pudo lograr un buen concentrado de plomo, este no llega a 50% Pb, tomando en cuenta la prueba 4 como la mejor en esta serie, y también la recuperación es relativamente baja, 61.79%; el concentrado de zinc alcanza una ley de 58.10% con una recuperación de 71.88% que no satisface y la recuperación de la plata llega a 69.39% tomando en cuenta los concentrados de plomo y zinc. Las pruebas de flotación en ciclo abierto con previo deslame son las mejores y de ellas se elije la prueba 3; en esta prueba se logra un concentrado final de plomo con una ley 38 39 aceptable que llega a 51.76% y una recuperación de 79.47%, el concentrado de zinc también tienen índices alentadores como 57.40% Zn y una recuperación de 83.06% y la recuperación total de la plata, en ambos concentrados, alcanza 85.69% 5. CONCLUSIONES Del análisis de resultados obtenidos y de las observaciones durante las pruebas experimentales, se puede colegir lo siguiente: En cuanto a las pruebas de flotación en ciclo cerrado se puede mencionar que también son buenas, así, en la prueba sin deslame, se logra un concentrado de plomo de 52.40% con una recuperación de 78.75% y el concentrado de zinc alcanza a una ley de 57% Zn con una recuperación de 81.10%, la plata por su parte tienen una recuperación total de 82.73%. Estos resultados son un tanto similares a los obtenidos cuando se realiza un deslame previo a la flotación, en efecto, el concentrado de plomo de 53.40% con una recuperación del 76.8%, mientras que el concentrado de zinc tienen una ley de 59% Zn con una recuperación de 78.68%; la recuperación total de la plata es de 83.35%. - - Los análisis granulométricos de las colas de flotación en ciclo abierto y los análisis size by size, muestran que la mayor parte de las pérdidas de los elementos valiosos se encuentran en los granos más finos y que están por debajo de la malla 400, -38 micrones. plomo, 61.79% y zinc, 71.88%. - En circuito abierto, con previo deslame y considerando la prueba 3 como la mejor, se han logrado estos resultados: ley de plata en el concentrado de plomo, 8290 g/t y en el concentrado de zinc, 1590 g/t; ley de plomo en el concentrado de plomo, 51.76% y el concentrado de zinc alcanza una ley de 57.40% Zn, con las siguientes recuperaciones: plata total, 85.69%; plomo, 79.47% y zinc, 83.06%. - En circuito cerrado sin deslame, estos son los resultados: ley de plata en el concentrado de plomo, 6620 g/t; en el concentrado de zinc, 2010 g/t; ley de plomo en el concentrado de plomo, 52.40% y la ley del zinc en su concentrado es de 57.00% y las recuperaciones son: plata, 82.73%; plomo, 78.75% y zinc, 81.10%. - En circuito cerrado con deslame, los resultados que se han logrado son: ley de plata en el concentrado de plomo, 9670 g/t; en el concentrado de zinc, 1080 Los reactivos usados son los que habitualmente se usan y los que se han mencionado en este tipo de operaciones, salvo el fluosilicato de sodio que permitió dispersar y depresar una parte de la ganga fina. El contenido de lamas en las colas de flotación, cuando ésta se realiza sin previo deslame, está alrededor de 19.11% en peso y cuando se realiza un previo deslamado, estas son del orden del 9.30% en peso y en circuito cerrado es tos valores alcanza a 19.60% sin deslame y a 9.94% con previo deslame. Por otro lado, la velocidad de sedimentación de las colas cuando sin deslame y cuando no se usan un floculante es del orden de 1.372x10-5 m/s y ésta mejora cuando previo a la flotación se efectúa el deslame, la velocidad es de 2.382x10-5 m/s. Finalmente, el Work Index, de esta muestra tiene la siguiente secuencia de valores: MALLA DE CORTE MALLAS TYLER MICRONES g/t; ley de plomo en el concentrado de plomo, 53.40% y la ley del zinc en su concentrado es de 59.00% y las recuperaciones son: plata, 83.35%; plomo, 76.98% y zinc, 78.68%. WORK INDEX Kwh/tc 65 212 10.799 100 150 12.434 150 106 14.387 La muestra es apta de ser tratada por el proceso de flotación diferencial ya que se logran obtener concentrados con índices metalúrgicos aceptables y susceptibles de ser mejorados; esta situación se ha visto en las pruebas tanto, principalmente en las de ciclo cerrado. . En circuito abierto se han logrado estos resultados: ley de plata en el concentrado de plomo, 5850 g/t y en el concentrado de zinc, 2430 g/t; ley de plomo en el concentrado de plomo, 49.54% y el concentrado de zinc alcanza una ley de 58.10% Zn, con las siguientes recuperaciones: plata, 69.36%; - Estos resultados muestran claramente la posibilidad de, obtener similares o incluso, mejores resultados en una operación industrial. - La presencia de lamas es de consideración y perjudicial, alrededor del 19% en peso; a pesar de ellos se puede flotar sin previo deslame, prueba1. 41 40 - - - - No fue posible una mayor recuperación del elemento plomo, es el que menor recuperación ha arrojado en todas las pruebas de flotación, porque se torna muy difícil la separación de otros sulfuros como el propio mineral de zinc y sulfuros de hierro. Los análisis granulométricos de las colas y los análisis size by size permiten afirmar que la mayor pérdida de los elementos valiosos en las colas se encuentran en tamaños de fina granulometría, concretamente por debajo de 400 Mallas Tyler, -38 micrones. La velocidad de sedimentación de las partículas, a partir de las colas de flotación, es lenta porque algo más del 50% en peso de la muestra que entra al proceso de flotación está por debajo de la malla 400 y gran parte de esta fracción corresponde a la presencia de lamas; esta velocidad es de 1.1372 x 10-5 m/s. Referencias Informe Nº 11/2009 Trabajo realizado: Experimentación metalúrgica con muestra compleja de sulfuros, denominada “Alta Ley” proveniente del sector de Pulacayo y pertenecientes a la empresa Apogee Minerals Bolivia S.A. Fecha: Oruro, NOVIEMBRE de 2009 Autores del Informe: Ing. Octavio Hinojosa C. Ing. Cinda E. Beltran O. Trabajo realizado por: Ing. Octavio Hinojosa C. Ing. Cinda E. Beltran O. Sr. Celestino Mamani R. Sr. Francisco Sanchez En: Laboratorio Concentración de Minerales de la Facultad Nacional de Ingeniería – UTO. Análisis Químico: Als Chemex Copiado: Secretaría Laboratorio Concentración de Minerales Dirección: Telf. 5263888 Laboratorio Telf. 5261046 Secretaría Carrera FAX: 5260008 El Índice de Trabajo, Work Index, para una malla de corte de 100 Mallas Tyler, 150 micrones, es de 12.434 Kwh/tc. 42 43 ANEXO FOTOGRAFIAS DE LAS PRUEBAS EXPERIMENTALES Fotografía 3.- Se procede al desembalaje de las muestras recibidas Fotografía 1.- Las muestras de la empresa Apogee se recibieron en doble embase; este es el embase externo Fotografía 4.- Se aprecia el embalaje interior de las muestras recibidas Fotografía 2.- Inspección de cada uno de los recipientes que se recibió en el Laboratorio Concentración de Minerales de la UTO. Fotografía 5.- Trituración primaria de las muestras Fotografía 6.- Otra vista de la trituración primaria de las muestras Fotografía 9.- Trituración secundaria y cernido Fotografía 7.- Cernido, antes de la trituración secundaria Fotografía 10.- Mezclado y homogeneizado de las muestras trituradas Fotografía 8.- Trituración secundaria en Trituradora de Rollos Fotografía 11.- Cuarteo, obtención de muestras para la realización de las diferentes pruebas Fotografía 12.- Cargado de la muestra al molino de bolas, operación previa a la flotación diferencial Fotografía 13.- Descargado de la muestra del molino de bolas Fotografía 14.- Parte final del descargado de la muestra del molino Fotografía 18.- Cargado de la pulpa a la celda de flotación (de dos kilogramos) Fotografía 15.- Clasificación de la muestra molida, previo a la flotación diferencial Fotografía 16.- Cargado, del producto molido, al reactor del ciclón para eliminar las lamas Fotografía 17.- Ajuste del equipo de ciclonaje Fotografía 21.- Flotación rougher de Pb-Ag Fotografía 22.- Pesaje de reactivos, cal para regular el pH Fotografía 19.- Acondicionamiento de la pulpa, antes de la flotación Pb-Ag Fotografía 20.- Control de pH de la pulpa Fotografía 23.- Adición de reactivos a la etapa de flotación de Zn-Ag Fotografía 24.- Flotación rougher de Zn-Ag Fotografía 27.- Flotación cleaner de Zn-Ag Fotografía 25.- Flotación rougher de Zn-Ag Fotografía 28.- Concentrados finales; concentrado de Pb-Ag, Izquierda y concentrado de Zn-Ag, derecha Fotografía 26.- Flotación cleaner de Pb-Ag UNIVERSIDAD TÉCNICA DE ORURO FACULTAD NACIONAL DE INGENIERÍA CARRERA DE METALURGIA Y CIENCIA DE MATERIALES Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales LABORATORIO EXPERIMENTACION METALURGICA CON DOS MUESTRAS COMPLEJAS DE SULFUROS PROVENIENTES DEL SECTOR DE PULACAYO Y PERTENECIENTES A LA EMPRESA APOGEE MINERALS BOLIVIA S.A. CONCENTRACIÓN ACIÓN CONCENTR DE M MINERALES INERALES DE 1. INTRODUCCION INFORME Nº 11/09 EXPERIMENTACION METALURGICA CON MUESTRA COMPLEJA DE SULFUROS DENOMINADA ALTA LEY Y PROVENIENTE DEL SECTOR DE PULACAYO Y PERTENECIENTE A LA EMPRESA APOGEE MINERALS BOLIVIA S.A. NOVIEMBRE, 2009 Oruro, Bolivia La Empresa Apogee Minerals Bolivia S. A., por intermedio del Ing. Luis Casal, personero de la empresa, con correos sucesivos a través del internet y visita a nuestro laboratorio de un consultor extranjero y del vicepresidente de exploración de la empresa, oficializaron la realización de pruebas metalúrgicas, encomendando para ello al Laboratorio Concentración de Minerales, de la Carrera de Ingeniería Metalúrgica de la Facultad Nacional de Ingeniería de la Universidad Técnica de Oruro, la experimentación de las mismas con dos muestras de complejos sufurosos de Zn, Pb y Ag con la finalidad, principalmente, de recuperar los contenidos de estos elementos valiosos, por flotación diferencial. Para tal efecto se recibieron las muestras en cantidades suficientes para la realización de todas las pruebas programadas. Las muestras, provienen de yacimiento primario y se denominan: LM (media ley) y LB (baja ley). Estas muestras, características de perforaciones de diamantina (probetas), tienen tamaños de grano de hasta 4 pulgadas. Una observación estereomicroscópica de las muestras, luego de una adecuada limpieza, permite identificar pirita en forma mayoritaria, también se observan pequeñas cantidades de sulfuros de plomo y zinc; está presente una gran cantidad de cuarzo-silicatos y pizarras. Las muestras presentan características de formar lamas (por el contenido de arcillas), la más notoria en este aspecto es la muestra LB (baja ley). La representatividad de las muestras es responsabilidad de la Empresa; en esta etapa no participó el Laboratorio Concentración de Minerales de la Carrera de Ingeniería Metalúrgica. Dirección Ciudadela Universitaria, Edif. Carrera de Ingeniería Metalúrgica Teléfono 591-2-5263888 Correo Electrónico [email protected] 1 Informe Nº 09/09 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales 2. OBJETIVOS Los objetivos del presente trabajo de investigación con las dos muestras, a solicitud de la empresa, se encaminaron a: - Determinar el rango de recuperación y grado de concentrados de plomo-plata y zincplata, en ciclo abierto, obtenidos por flotación diferencial. - Determinar el rango de recuperación y grado de concentrados de plomo-plata y zincplata, en ciclo cerrado, obtenidos por flotación diferencial. - Universidad Técnica de Oruro Facultad Nacional de Ingeniería - Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Análisis granulométrico de la alimentación a flotación y de colas de flotación Determinación de lamas de las colas de flotación por ciclonaje Análisis size by size Pruebas de sedimentación Pruebas de determinación del Work Index. MUESTRA: Efectuar análisis granulométricos de las colas de las pruebas de flotación en ciclo abierto. - Efectuar el análisis size by size de las pruebas de flotación diferencial en ciclo abierto. - Determinar el contenido de lamas (arcillas) en las colas de todas las pruebas de flotación, a través de pruebas de ciclonaje. - Realizar pruebas de sedimentación, a partir de las colas de flotación - Determinar el Indice de Trabajo (Work Index).. LM LB TRITURACION PRIMARIA CERNIDO, ¼” Como objetivos secundarios deben establecerse las condiciones de operación y consumo de reactivos en las pruebas de flotación diferencial. La experimentación metalúrgica para la presente investigación, se llevó a cabo de acuerdo a lo que se muestran en los flujogramas de las figuras 1, 2, 3, 4 y 5 y el detalle descriptivo que se anota específicamente a continuación: - +¼” HOMOGENEIZACION Y CUARTEO TRITURACION SECUNDARIA Análisis químico PRUEBAS DE FLOTACION DIFERENCIAL 3. EXPERIMENTACIÓN METALÚRGICA -¼” Análisis granulométrico DETERMINACION DEL WORK INDEX Figura 1.- Flujograma de la etapa de preparación de las muestras para la experimentación, Empresa Apogee Trituración primaria y secundaria de las muestras Homogeneización, cuarteo y obtención de comunes representativos para las diferentes pruebas. Preparación de las muestras para la realización de las pruebas de flotación diferencial. Pruebas de flotación diferencial sin deslame Pruebas de flotación diferencial con deslame Informe Nº 09/09 2 Informe Nº 09/09 3 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales MUESTRA (LM o LB) CLASIFICACION, 100 Mallas Ty CICLONAJE (-) (+) Under flow Over flow (lamas-arcillas) MOLIENDA Regulador de pH Depresor ACONDICIONAMIENTO-1 Espumante Colector FLOTACION ROUGHER de Pb-Ag Espuma Pb-Ag 1ra FLOTACION CLEANER Non Float Regulador de pH Activador Espuma Pb NF-1ra Limpieza 2da FLOTACION CLEANER Espuma Pb-Ag ACONDICIONAMIENTO 2 Colector Espumante FLOTACION ROUGHER de Zn NF-2da Limpieza Non Float Espuma Zn 1ra FLOTACION CLEANER de Zn Espuma Zn 2da FLOTACION CLEANER de Zn CUARTEO NF-1ra Limpieza Análisis granulométrico CICLONAJE Prueba de sedimentación Espuma de Zn NF-2da Limpieza Figura 3.- Flujograma de las pruebas experimentales, que se siguieron con las muestras complejas de la Empresa Apogee, en CICLO ABIERTO y PREVIO DESLAMADO Informe Nº 09/09 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Informe Nº 09/09 4 Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales 6 Informe Nº 09/09 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Informe Nº 09/09 5 Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales 7 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales 4. RESULTADOS Y COMENTARIOS Tomando en cuenta los objetivos del presente trabajo y el interés de la empresa Apogee de obtener la mayor información posible respecto a los resultados de los diferentes trabajos de investigación con las dos muestras, Media Ley y Baja Ley, la presente investigación se dividió en dos partes; a pesar de que varias de las operaciones unitarias debían realizarse simultáneamente, para fines prácticos, la explicación se desarrollará por etapas. 4.1 PRIMERA PARTE: MUESTRA “LM”, MEDIA LEY A continuación se presentarán los resultados de acuerdo a un desarrollo práctico, de tal manera que se efectúe un seguimiento objetivo del trabajo experimental. La muestra recibida fue cuidadosamente preparada con el propósito de obtener comunes representativos para la realización de las diferentes pruebas. Estos pasos se pueden seguir observando el flujograma que se muestra en la figura 1. 4.1.1 ANALISIS QUIMICO DEL COMÚN La ley de cabeza ensayada del común representativo de esta muestra da el siguiente resultado: Plata: 181 g/t Plomo: 0.69% Zinc: 2.45% Cobre: 0.068% El peso específico real, determinado por el método del picnómetro es de 2.784 g/cm3. 4.1.2 FLOTACION DIFERENCIAL DE SULFUROS EN CIRCUITO ABIERTO Prueba 1: Esta prueba fue llevada a cabo siguiendo los pasos que se muestran en el flujograma de la figura 2, pero, en esta oportunidad, con una sola limpieza. Se realiza la flotación diferencial, flotando primero el mineral de Pb-Ag, para ello se efectuó la molienda a -100 Mallas Tyler y en la etapa de acondicionamiento se usó cal, como regulador de pH; sulfato de zinc como depresor del mineral de zinc y cianuro de sodio para depresar las piritas que se encuentran en apreciable cantidad en la muestra; como colector se usó el ditiofosfato Aero Float-242 y 8 Informe Nº 09/09 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales como espumante se usó el Metil Isobutil Carbinol, más conocido como MIBC. El grado de molienda, el colector y el espumante, fueron elegidos previas pruebas de flotación exploratorias. Los resultados de esta primera prueba se muestran en la tabla 1. Tabla 1.- Balance metalúrgico de la prueba de flotación diferencial, prueba 1, muestra LM Peso PLOMO PLATA ZINC Productos % % Pb % Dist. g/t Ag % Dist. % Zn % Dist. Espuma de Pb-Ag 1,16 38,00 63,10 2890 17,34 2,30 1,13 NF – Limpieza Pb 8,09 0,54 6,28 242 10,16 1,96 6,74 Espuma rougher- Pb 9,24 5,22 69,37 573 27,50 2,00 7,87 Espuma de Zn-Ag 3,56 1,55 7,94 3280 60,71 46,60 70,66 NF-Limpieza Zn 1,75 2,68 6,72 419 3,80 2,47 1,83 Espuma rougher Zn 5,31 1,92 14,66 2340 64,51 32,09 72,50 Non Float 85,45 0,13 15,96 18 7,99 0,54 19,63 Cabeza Calculada 100,00 0,70 100,00 193 100,00 2,35 100,00 Las condiciones de operación y consumo de reactivos se muestran en la figura 6; se debieron efectuar dos flotaciones, en las mismas condiciones, para tener suficiente espuma rougher y llevar a la limpieza, especialmente espumas de Pb-Ag. En esta prueba, la calidad de los productos finales es baja y también son bajas las recuperaciones; no se ha logrado una adecuada separación de los componentes mineralógicos, debido, posiblemente, a la falta de reactivo y/o los tiempos de flotación y acondicionamiento no fueron suficientes. Los índices metalúrgicos que se logran, en estas condiciones de operación, son: - Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Prueba 2: Esta prueba también fue llevada a cabo siguiendo los pasos que se muestran en el flujograma de la figura 2. En esta prueba se incrementaron un tanto los reactivos y los tiempo de acondicionamiento y flotación, también se incrementaron las etapas de limpieza. Los resultados de esta segunda prueba se muestran en la tabla 2 y las condiciones de operación y consumo de reactivos en la figura 7. Tabla 2.- Balance metalúrgico de la prueba de flotación diferencial, prueba 2, muestra LM Peso PLOMO PLATA ZINC Productos % % Pb % Dist. g/t Ag % Dist. % Zn % Dist. Espuma de Pb-Ag 0,70 43,00 42,90 8160 28,98 14,75 4,20 NF–2da Limp.de Pb 0,50 13,15 9,37 4010 10,17 17,45 3,55 NF-1ra Limp. de Pb 2,78 1,94 7,69 454 6,41 3,37 3,81 Espuma rougher- Pb 3,98 10,56 59,96 2255 45,56 7,14 11,56 Espuma de Zn-Ag 3,40 3,15 15,26 2250 38,81 53,60 74,11 NF-2da Limp. de Zn 0,55 3,23 2,53 1315 3,67 14,35 3,21 NF-1ra Limp. de Zn 3,88 0,84 4,65 198 3,90 2,27 3,58 Espuma rougher Zn 7,83 2,01 22,44 1167 46,38 25,40 80,91 Non Float 88,19 0,14 17,60 18 8,05 0,21 7,53 Cabeza Calculada 100,00 0,70 100,00 197 100,00 2,46 100,00 Se observa una mejora en los resultados, tanto en calidad como en recuperación, en los concentrados finales de plomo y zinc, aunque esta recuperación disminuye en el elemento plata; es importante remarcar que la recuperación total de las espumas rougher de los elementos plomo y zinc se mantiene. Ante la presencia de material fino, lamas, que perjudican la calidad de los concentrados finales, se introdujo el fluosilicato de sodio, solo en la etapa de las limpiezas, con resultados positivos. Otro aspecto importante que se observa en esta prueba es el hecho de que la plata se enriquece más en el concentrado de plomo, disminuyendo en consecuencia en el concentrado de zinc. En esta prueba se debieron efectuar 3 flotaciones e las mismas condiciones con la finalidad de acumular espumas rougher y afrontar adecuadamente las etapas de limpieza. Radio de enriquecimiento de la plata, en el concentrado de plomo: 14.97 Radio de enriquecimiento de la plata, en el concentrado de zinc: 16.99 Radio de enriquecimiento del plomo: 54.29 Radio de enriquecimiento del zinc: 19.83 Radio de concentración del plomo: 86.21 Radio de concentración del zinc: 28.09 Recuperación de la plata, en el concentrado de plomo: 17.34% Recuperación de la plata, en el concentrado de zinc: 60.71% Recuperación total de la plata: 78.05% Ley de la plata, en el concentrado de plomo: 2890 g/t Ag Ley de la plata, en el concentrado de zinc: 3280 g/t Ag Ley del plomo en el concentrado final de plomo: 38.00% Ley de zinc en el concentrado final de zinc: 46.60% Informe Nº 09/09 9 Informe Nº 09/09 Los índices metalúrgicos que se logran, en estas condiciones de operación, son: - 10 Radio de enriquecimiento de la plata, en el concentrado de plomo: 41.42 Radio de enriquecimiento de la plata, en el concentrado de zinc: 11.42 Radio de enriquecimiento del plomo: 61.43 Informe Nº 09/09 11 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Universidad Técnica de Oruro Facultad Nacional de Ingeniería - Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Radio de concentración del plomo: 142.86 Radio de concentración del zinc: 29.41 Recuperación de la plata, en el concentrado de plomo: 28.98% Recuperación de la plata, en el concentrado de zinc: 38.81% Recuperación total de la plata 67.79% Ley de la plata, en el concentrado de plomo: 8160 g/t Ag Ley de la plata, en el concentrado de zinc: 2250 g/t Ag Ley del plomo en el concentrado final de plomo: 43.00% Ley de zinc en el concentrado final de zinc: 53.60% Recuperación del plomo: 42.90% Recuperación del zinc: 74,11% Prueba 3: De la misma manera que la anterior prueba, ésta fue llevada a cabo siguiendo los pasos que se muestran en el flujograma de la figura 2. En esta prueba se incrementó un poco más el consumo de los reactivos. Los resultados de esta tercera prueba se los muestra en la tabla 3 y las condiciones de operación y consumo de reactivos en la figura 8. Tabla 3.- Balance metalúrgico de la prueba de flotación diferencial, prueba 3, muestra LM Peso PLOMO PLATA ZINC Productos % % Pb % Dist. g/t Ag % Dist. % Zn % Dist. Espuma de Pb-Ag 0,82 50,00 58,04 9240 36,85 4,27 1,37 NF–2da Limp.de Pb 0,15 6,92 1,48 1950 1,43 4,50 0,26 NF-1ra Limp. de Pb 3,81 2,57 13,88 719 13,34 2,99 4,46 Espuma rougher- Pb 4,77 10,83 73,39 2218 51,62 3,26 6,09 Espuma de Zn-Ag 4,22 1,12 6,71 1875 38,61 50,50 83,55 NF-2da Limp. de Zn 0,95 0,57 0,77 273 1,27 4,78 1,78 NF-1ra Limp. de Zn 6,23 0,28 2,47 65 1,97 0,96 2,34 Espuma rougher Zn 11,40 0,62 9,96 753 41,85 19,63 87,67 Non Float 83,82 0,14 16,65 16 6,54 0,19 6,24 Cabeza Calculada 100,00 0,70 100,00 205 100,00 2,55 100,00 Mejoran los resultados en cuanto a la calidad de los concentrados y recuperaciones de los elementos valiosos, merced a un incremento de los reactivos, este aspecto puede observarse en el flujograma de la figura 8. La distribución del plomo en las colas finales es todavía ligeramente alta, aspecto que debería corregirse a través de una tiempo mayor de flotación del plomo y/o quizás incrementando un tanto más el colector en esta etapa. En esta prueba como en la prueba 2, tuvieron que efectuarse tres flotaciones en las mismas condiciones con la finalidad de contar con suficiente espuma como para afrontar dos etapas de limpieza especialmente con las espumas de plomo que son las más escasas. - Radio de enriquecimiento del zinc: 21.79 Informe Nº 09/09 Universidad Técnica de Oruro Facultad Nacional de Ingeniería 12 Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales 13 Informe Nº 09/09 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Los índices metalúrgicos que se logran, en estas condiciones de operación, son: - Radio de enriquecimiento de la plata, en el concentrado de plomo: 45.07 Radio de enriquecimiento de la plata, en el concentrado de zinc: 9.15 Radio de enriquecimiento del plomo: 71.43 Radio de enriquecimiento del zinc: 19.80 Radio de concentración del plomo: 121.95 Radio de concentración del zinc: 23.70 Recuperación de la plata, en el concentrado de plomo: 36.85% Recuperación de la plata, en el concentrado de zinc: 38.61% Recuperación total de la plata: 75.46% Ley de la plata, en el concentrado de plomo: 9240 g/t Ag Ley de la plata, en el concentrado de zinc: 1875 g/t Ag Ley del plomo en el concentrado final de plomo: 50.00% Ley de zinc en el concentrado final de zinc: 50.50% Recuperación de plomo, 58,04% Recuperación del Zinc: 83,55% Prueba 4, con previo deslame: Esta prueba se llevó adelante con el under flow de la operación de ciclonaje, operación que se llevó a cabo previa a la flotación diferencial. La muestra molida a -100 Mallas Tyler fue sometida a un deslamado en un ciclón, la secuencia de esta prueba se puede seguir en el flujograma de la figura 3. Esta prueba, con excepción del ciclonaje, fue llevada a cabo en forma similar a la prueba 3 en cuanto al consumo de reactivos se refiere. Los resultados de esta segunda prueba se los muestra en la tabla 4. Tabla 4.- Balance metalúrgico de la prueba de flotación diferencial, prueba 4, muestra LM Informe Nº 09/09 14 Informe Nº 09/09 15 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Productos Espuma de Pb-Ag NF–2da Limp.de Pb NF-1ra Limp. de Pb Espuma rougher- Pb Espuma de Zn-Ag NF-2da Limp. de Zn NF-1ra Limp. de Zn Espuma rougher Zn Non Float Over flow (lamas) Cola Total Cabeza Calculada Peso % 0,68 0,20 0,85 1,73 2,97 0,37 1,41 4,75 71,22 22,31 93,52 100,00 Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales PLOMO % Pb % Dist. 57,00 55,49 29,20 8,42 6,47 7,81 29,04 71,72 0,29 1,23 0,72 0,38 1,14 2,30 0,58 3,91 0,13 13,22 0,35 11,15 0,18 24,37 0,70 100,00 PLATA g/t Ag % Dist. 10000 35,49 7270 7,65 1790 7,88 5666 51,02 679 10,49 338 0,64 2900 21,35 1314 32,48 16 5,93 91 10,57 34 16,50 192 100,00 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales ZINC % Zn % Dist. 5,78 1,70 4,80 0,42 3,90 1,42 4,75 3,54 55,40 70,92 11,25 1,78 13,80 8,42 39,60 81,12 0,12 3,69 1,21 11,65 0,38 15,34 2,32 100,00 Las condiciones de operación y consumo de reactivos en la figura 9. Los índices metalúrgicos que se logran, en estas condiciones de operación, son: - Radio de enriquecimiento de la plata, en el concentrado de plomo: 52.08 Radio de enriquecimiento de la plata, en el concentrado de zinc: 3.54 Radio de enriquecimiento del plomo: 81.43 Radio de enriquecimiento del zinc: 23.88 Radio de concentración del plomo: 147.06 Radio de concentración del zinc: 33.67 Recuperación de la plata, en el concentrado de plomo: 35.49% Recuperación de la plata, en el concentrado de zinc: 10.49% Recuperación total de la plata: 45.98% Ley de la plata, en el concentrado de plomo: 10000 g/t Ag Ley de la plata, en el concentrado de zinc: 679 g/t Ag Ley del plomo en el concentrado final de plomo: 57.00% Ley de zinc en el concentrado final de zinc: 55.40% Recuperación del plomo: 55.49% Recuperación del zinc: 70.92% Prueba 5, sin deslame: 16 Informe Nº 09/09 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales 17 Informe Nº 09/09 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Esta prueba, se llevó a cabo pretendiendo mejorar los anteriores resultados y tratando de demostrar que el deslamado, en esta muestra, no es necesario. La prueba de flotación diferencial se basó bastante en las condiciones en las que se llevó a cabo la prueba 3 y, por supuesto, siguiendo los pasos que se ven en la figura 2. Los resultados de esta última prueba se los muestra en la tabla 5 y las condiciones de operación y consumo de reactivos en la figura 10. Tabla 5.- Balance metalúrgico de la prueba 5 de flotación diferencial, muestra LM Peso PLOMO PLATA ZINC Productos % % Pb % Dist. g/t Ag % Dist. % Zn % Dist. 0,98 50,00 59,34 6440 29,54 3,14 1,20 Espuma de Pb-Ag NF–2da Limp.de Pb 0,54 17,30 11,29 3050 7,69 4,22 0,89 NF-1ra Limp. de Pb 6,27 0,49 3,72 152 4,46 0,42 1,03 Espuma rougher- Pb 7,79 7,88 74,35 1143 41,69 1,03 3,11 3,99 0,71 3,43 2020 37,76 49,90 77,63 Espuma de Zn-Ag NF-2da Limp. de Zn 1,13 0,49 0,67 777 4,10 13,90 6,10 NF-1ra Limp. de Zn 4,75 0,28 1,61 116 2,58 1,39 2,57 Espuma rougher Zn 9,88 0,48 5,71 962 44,43 22,44 86,31 Non Float 82,33 0,20 19,94 36 13,87 0,33 10,58 Cabeza Calculada 100,00 0,83 100,00 214 100,00 2,57 100,00 Los resultados no son mejores a la prueba 3, pero es posible obtener y mejorar estos resultados. Lo que no se puede mejorar es una mayor recuperación del plomo de las colas, siendo este el elemento que en mayor distribución se encuentra en estas colas. Las condiciones de operación y consumo de reactivos se encuentran detallados en la figura 10. Los índices metalúrgicos que se logran, en estas condiciones de operación, son: - Radio de enriquecimiento de la plata, en el concentrado de plomo: 30.09 Radio de enriquecimiento de la plata, en el concentrado de zinc: 9.44 Radio de enriquecimiento del plomo: 60.24 Radio de enriquecimiento del zinc: 19.42 Radio de concentración del plomo: 102.04 Radio de concentración del zinc: 25.06 Recuperación de la plata, en el concentrado de plomo: 29.54% Recuperación de la plata, en el concentrado de zinc: 37.76% Recuperación total de la plata: 67.30% Ley de la plata, en el concentrado de plomo: 6440 g/t Ag Ley de la plata, en el concentrado de zinc: 2020 g/t Ag Ley del plomo en el concentrado final de plomo: 50.00% Informe Nº 09/09 18 Ley de zinc en el concentrado final de zinc: 49.90% Informe Nº 09/09 19 Universidad Técnica de Oruro Facultad Nacional de Ingeniería - Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Recuperación de plomo, 59.34% Recuperación del Zinc: 77.63% 4.1.3. FLOTACION EN CIRCUITO CERRADO Las pruebas de flotación en ciclo cerrado se desarrollaron sin deslame y con previo deslame, siguiendo los pasos que se muestran en los flujogramas de las figuras 4 y 5. Prueba 1: Esta prueba fue desarrollada siguiendo los pasos que se muestran en la figura 4; los resultados que se alcanzaron están detallados en el balance metalúrgico de la tabla 6. Tabla 6.- Balance metalúrgico de la prueba de flotación diferencial en ciclo cerrado, prueba 1, muestra LM Peso PLOMO PLATA ZINC Productos % % Pb % Dist. g/t Ag % Dist. % Zn % Dist. Espuma de Pb-Ag 0,70 52,00 51,97 10250 34,28 4,19 1,16 Espuma de Zn-Ag 4,36 1,15 7,20 1790 37,48 47,90 83,32 Non Float 94,94 0,30 40,84 62 28,24 0,41 15,51 Cabeza Calculada 100,00 0,70 100,00 207 100,00 2,51 100,00 La calidad del concentrado de plomo en cuanto al mismo plomo y plata son aceptables pero las recuperaciones de estos dos elementos son relativamente bajas, se observa una alta distribución de los mismos en las colas; por otro lado, el concentrado de zinc no llega a 50%, pero la recuperación es aceptable aunque también una cantidad apreciable de zinc se encuentra en las colas. Las condiciones de operación y consumo de reactivos, se detallan en el flujograma de la figura 11. Los índices metalúrgicos que se logran, en estas condiciones de operación, son: - Radio de enriquecimiento de la plata, en el concentrado de plomo: 49.52 Radio de enriquecimiento de la plata, en el concentrado de zinc: 8.65 Radio de enriquecimiento del plomo: 74.29 Radio de enriquecimiento del zinc: 19.08 Radio de concentración del plomo: 142.86 Radio de concentración del zinc: 22.94 Recuperación de la plata, en el concentrado de plomo: 34.28% Recuperación de la plata, en el concentrado de zinc: 37.48% Recuperación total de la plata: 71.76% 20 Informe Nº 09/09 Universidad Técnica de Oruro Facultad Nacional de Ingeniería - Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Ley de la plata, en el concentrado de plomo: 10250 g/t Ag 21 Informe Nº 09/09 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Ley de la plata, en el concentrado de zinc: 1790 g/t Ag Ley del plomo en el concentrado final de plomo: 52.00% Ley de zinc en el concentrado final de zinc: 47.90% Recuperación de plomo, 51.97% Recuperación del Zinc: 83,32% Prueba 2: Esta prueba se llevó adelante con previo deslame, siguiendo los pasos que se muestran en el flujograma de la figura 5; los resultados se resumen en el balance metalúrgico de la tabla 7 Tabla 7.- Balance metalúrgico de la prueba de flotación diferencial en ciclo cerrado, prueba 2, muestra LM Peso PLOMO PLATA ZINC Productos % % Pb % Dist. g/t Ag % Dist. % Zn % Dist. Espuma de Pb-Ag 0,80 56,93 61,51 12250 47.49 5,00 1,83 Espuma de Zn-Ag 3,56 0,74 3,55 1460 25.12 51,40 83,66 Non Float 75,59 0,24 24,42 48 17.52 0,42 14,51 Lamas 20,05 0,39 10,52 102 9.87 1,25 11,45 Total colas 95,63 0,27 34,94 59 27.39 0,59 25,95 Cabeza Calculada 100,00 0,74 100,00 207 100,00 2,19 100,00 La calidad de los concentrados, tanto de plomo como de zinc, mejora y también mejora la recuperación de estos elementos valiosos; lo mismo se puede decir de la plata. La distribución de todos los elementos valiosos en las colas es alta y debe mejorarse este aspecto ya que otra parte, aunque pequeña, se distribuye en las lamas, de todas formas, estos resultados son mejores que los obtenidos en la anterior prueba. Las condiciones de operación y consumo de reactivos, se detallan en el flujograma de la figura 12. Los índices metalúrgicos que se logran, en estas condiciones de operación, son: - Radio de enriquecimiento de la plata, en el concentrado de plomo: 59.18 Radio de enriquecimiento de la plata, en el concentrado de zinc: 7.05 Radio de enriquecimiento del plomo: 76.93 Radio de enriquecimiento del zinc: 23.47 Radio de concentración del plomo: 125 Radio de concentración del zinc: 28.09 Recuperación de la plata, en el concentrado de plomo: 47.49% Informe Nº 09/09 22 Recuperación de la plata, en el concentrado de zinc: 25.12% Informe Nº 09/09 23 Universidad Técnica de Oruro Facultad Nacional de Ingeniería - Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Recuperación total de la plata: 72.61% Ley de la plata, en el concentrado de plomo: 12250 g/t Ag Ley de la plata, en el concentrado de zinc: 1460 g/t Ag Ley del plomo en el concentrado final de plomo: 56.93% Ley de zinc en el concentrado final de zinc: 51.40% Recuperación de plomo, 61.51% Recuperación del Zinc: 83.66% Prueba 3: Esta tercera prueba se llevó a cabo para intentar mejorar los dos anteriores resultados y para ello se decidió efectuar la misma sin deslame, siguiendo los pasos que se muestran en el flujograma de la figura 4; los resultados se resumen en el balance metalúrgico de la tabla 8 Tabla 8.- Balance metalúrgico de la prueba de flotación diferencial en ciclo cerrado, prueba 3, muestra LM Peso PLOMO PLATA ZINC Productos % % Pb % Dist. g/t Ag % Dist. % Zn % Dist. Espuma de Pb-Ag 1,20 51,00 74,32 6220 33,66 3,72 1,72 Espuma de Zn-Ag 3,70 0,85 3,80 2990 49,67 58,30 82,60 Non Float 95,10 0,19 21,87 39 16,67 0,43 15,68 Cabeza Calculada 100,00 0,83 100,00 222 100,00 2,61 100,00 La calidad de los concentrados, tanto de plomo como de zinc, mejora y también mejora la recuperación de estos elementos valiosos; lo mismo se puede decir de la plata. La distribución de todos los elementos valiosos en las colas disminuye considerablemente. Las condiciones de operación y consumo de reactivos, se detallan en el flujograma de la figura 13. Los índices metalúrgicos que se logran, en estas condiciones de operación, son: - Radio de enriquecimiento de la plata, en el concentrado de plomo: 28.02 Radio de enriquecimiento de la plata, en el concentrado de zinc: 13.47 Radio de enriquecimiento del plomo: 61.44 Radio de enriquecimiento del zinc: 22.34 Radio de concentración del plomo: 83.33 Radio de concentración del zinc: 27.03 Recuperación de la plata, en el concentrado de plomo: 33.66% Recuperación de la plata, en el concentrado de zinc: 49.67% 24 Informe Nº 09/09 Universidad Técnica de Oruro Facultad Nacional de Ingeniería - Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Ley de la plata, en el concentrado de plomo: 6220 g/t Ag Ley de la plata, en el concentrado de zinc: 2990 g/t Ag Ley del plomo en el concentrado final de plomo: 51.00% Ley de zinc en el concentrado final de zinc: 58.30% Recuperación de plomo, 74.32% Recuperación del Zinc: 82.60% Estos análisis granulométricos se refieren específicamente a las colas (non floats) de las pruebas de flotación a ciclo abierto. a) Cola de flotación a ciclo abierto, de la prueba 1: El resultado es el siguiente: Tabla 9.- Balance metalúrgico del análisis granulométrico, colas de flotación prueba 1 Peso % 9,65 13,98 10,20 8,36 5,74 52,08 100,00 PLOMO % Pb % Dist. 0,112 7,69 0,088 8,76 0,078 5,66 0,102 6,07 0,097 3,96 0,183 67,85 0,14 100,00 PLATA g/t Ag % Dist. 21 10,95 15 11,33 13 7,16 13 5,88 18 5,58 21 59,10 18,5 100,00 25 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Productos +150# -150# +200# -200# +270# -270# +325# -325# +400# -400# Cabeza calculada 4.1.4 ANALISIS GRANULOMETRICO DE LAS COLAS DE FLOTACION Productos +150# -150# +200# -200# +270# -270# +325# -325# +400# -400# Cabeza calculada Recuperación total de la plata: 83.33% Informe Nº 09/09 Peso % 6,42 12,00 9,55 9,97 7,10 54,95 100,00 Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales PLOMO % Pb % Dist. 0,076 3,50 0,071 6,10 0,077 5,27 0,074 5,29 0,092 4,68 0,191 75,17 0,14 100,00 PLATA g/t Ag % Dist. 12 4,44 11 7,60 11 6,05 10 5,74 16 6,54 22 69,62 17,4 100,00 ZINC % Zn % Dist. 0,394 13,28 0,095 5,98 0,171 8,57 0,074 3,87 0,069 2,57 0,228 65,72 0,19 100,00 En la prueba de flotación 2, las leyes de los elementos valiosos en las colas, son: plomo, 0.14%; plata, 18 g/t y zinc, 0.21%; estas leyes deben compararse con las obtenidas por cálculo en la tabla 10, casi coinciden. En esta tabla, también se puede establecer que la mayor pérdida de los elementos valiosos que se produce es en la granulometría fina, por debajo de 400 Mallas Tyler. c) Cola de flotación a ciclo abierto, de la prueba 3: ZINC % Zn % Dist. 1,825 33,43 1,050 27,88 0,402 7,78 0,102 1,62 0,200 2,18 0,274 27,10 0,53 100,00 El resultado es el siguiente: Tabla 11.- Balance metalúrgico del análisis granulométrico, colas de flotación prueba 3 En principio, es importante recordar que las leyes de los elementos valiosos en las colas, de la prueba 1, son: plomo, 0.13%; plata, 18 g/t y zinc, 0.54%; estas leyes deben compararse con las obtenidas por cálculo en la tabla 9, casi coinciden. En segundo lugar, se puede establecer que la mayor pérdida de los elementos valiosos que se produce es en la granulometría fina, por debajo de 400 Mallas Tyler, 38 micrones. b) Cola de flotación a ciclo abierto, de la prueba 2: Productos +150# -150# +200# -200# +270# -270# +325# -325# +400# -400# Cabeza calculada Peso % 7,76 13,02 9,10 10,90 5,65 53,57 100,00 PLOMO % Pb % Dist. 0,071 4,10 0,076 7,36 0,074 5,01 0,076 6,16 0,087 3,65 0,185 73,71 0,13 100,00 PLATA g/t Ag % Dist. 10 5,15 9 7,77 10 6,03 12 8,68 13 4,87 19 67,50 15,1 100,00 ZINC % Zn % Dist. 0,348 13,53 0,174 11,35 0,104 4,74 0,211 11,52 0,070 1,98 0,212 56,88 0,20 100,00 En la prueba de flotación 3, las leyes de los elementos valiosos en las colas, son: plomo, 0.14%; plata, 16 g/t y zinc, 0.19%; estas leyes deben compararse con las obtenidas por cálculo en la tabla 11, casi coinciden. En esta tabla, también se puede establecer que la mayor pérdida de los elementos valiosos que se produce es en la granulometría fina, por debajo de 400 Mallas Tyler, esta situación se repite en todas las pruebas. El resultado es el siguiente: d) Cola de flotación a ciclo abierto, de la prueba 4: El resultado es el siguiente: Tabla 12.- Balance metalúrgico del análisis granulométrico, colas de flotación prueba 4 Tabla 10.- Balance metalúrgico del análisis granulométrico, colas de flotación prueba 2 Informe Nº 09/09 Peso 26 Informe Nº 09/09 PLOMO PLATA ZINC 27 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Productos +150# -150# +200# -200# +270# -270# +325# -325# +400# -400# Cabeza calculada % 9,37 14,35 18,23 8,61 11,39 38,06 100,00 Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales % Pb 0,070 0,073 0,074 0,090 0,117 0,227 0,138 % Dist. 4,75 7,59 9,78 5,61 9,66 62,61 100,00 g/t Ag 10 10 10 12 20 22 15,9 % Dist. 5,90 9,03 11,48 6,51 14,35 52,73 100,00 % Zn 0,166 0,100 0,075 0,107 0,070 0,155 0,12 % Dist. 12,99 11,98 11,42 7,69 6,66 49,27 100,00 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Para realizar este análisis es necesario contar con el análisis granulométrico de la alimentación a la flotación rougher, es decir, la muestra molida a -100 Mallas Tyler. i) Análisis granulométrico de la alimentación Las leyes de los elementos valiosos en las colas de la prueba 4, son: plomo, 0.13%; plata, 16 g/t y zinc, 0.12%; estas leyes deben compararse con las obtenidas por cálculo en la tabla 12, casi coinciden. En esta tabla, también se puede establecer que la mayor pérdida de los elementos valiosos que se produce es en la granulometría fina, por debajo de 400 Mallas Tyler, esta situación se repite en todas las pruebas. e) Cola de flotación a ciclo abierto, de la prueba 5: Tabla 14.- Balance metalúrgico del análisis granulométrico, ALIMENTACION, a las pruebas de flotación a ciclo abierto Peso PLOMO PLATA ZINC Productos % % Pb % Dist. g/t Ag % Dist. % Zn % Dist. +150# 11,47 0,296 4,21 123 7,13 2,07 10,07 -150# +200# 4,16 0,866 4,47 268 5,64 3,08 5,44 -200# +270# 4,84 0,608 3,64 232 5,67 2,64 5,41 -270# +325# 18,79 0,695 16,18 208 19,75 2,58 20,55 -325# +400# 6,52 2,520 20,37 495 16,32 4,37 12,09 -400# 54,22 0,761 51,13 166 45,49 2,02 46,44 Cabeza calculada 100,00 0,81 100,00 197,9 100,00 2,36 100,00 Este análisis granulométrico, a través del % Peso, permite además calcular el d80 del producto molido; para ello se tiene el gráfico de la figura 14. El resultado es el siguiente: Tabla 13.- Balance metalúrgico del análisis granulométrico, colas de flotación prueba 5 Productos +150# -150# +200# -200# +270# -270# +325# -325# +400# -400# Cabeza calculada Peso % 9,92 10,65 11,83 8,74 8,92 49,95 100,00 PLOMO % Pb % Dist. 0,115 5,44 0,116 5,89 0,134 7,56 0,124 5,16 0,252 10,71 0,274 65,25 100,00 0,21 PLATA g/t Ag % Dist. 23 5,43 27 6,85 32 9,02 26 5,41 65 13,81 50 59,49 100,00 42,0 ZINC % Zn % Dist. 1,160 21,59 0,870 17,38 0,592 13,14 0,405 6,64 0,550 9,20 0,342 32,06 0,53 100,00 Estos resultados muestran que esta prueba no fue conducida adecuadamente porque las leyes de los elemento valiosos en esta cola son ligeramente elevadas, aspecto que incide negativamente en la recuperación final de estos elementos. También es bueno remarcar que las leyes calculadas con las ensayadas en la cola de esta prueba son bastante similares. De estos análisis granulométricos, tablas 9, 10, 11, 12 y 13, se puede establecer que las mayores pérdidas de los elementos valiosos, plomo, plata y zinc, se producen en los tamaños de grano que se encuentran por debajo de la malla 400. Figura 14.- Análisis granulométrico de la alimentación a flotación rougher Entonces, el d80 es igual a 53 micrones y el d50 es igual a 41.5 micrones Este análisis granulométrico, también permitirá calcular las leyes de cada tamaño de grano de las alimentaciones con las que se efectuó cada prueba de flotación y con la cola de cada prueba se efectúa el análisis size by size. 4.1.5 ANALISIS SIZE BY SIZE ii) Alimentación vs cola de la prueba 1, flotación a ciclo abierto 28 Informe Nº 09/09 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales 29 Informe Nº 09/09 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Este análisis es más práctico y objetivo a través de un gráfico como el que se muestra en la figura 15. Figura 16.- Análisis size by size, alimentación vs cola de la prueba 2, en ciclo abierto Figura 15.- Análisis size by size, alimentación vs cola de la prueba 1, en ciclo abierto La figura 15, permite observar en forma clara que el elemento plomo no se recupera bien en los granos gruesos y sobre todo, no se recupera adecuadamente los tamaños de grano que se encuentran por debajo de la malla 400; solo es posible una adecuada recuperación de los tamaños de grano que están por encima de 400 Mallas y por debajo de 270 Mallas Ty. Una situación más pronunciada e inaceptable se da con el elemento zinc; la recuperación de este elemento en las fracciones gruesas es pésima, especialmente por encima de 200 Mallas Ty. Esta situación debe ser corregida en siguientes pruebas. En esta prueba, la recuperación por fracciones, de una manera general, mejora sustancialmente; dentro de esta mejora se puede apreciar que el elemento plomo es el que ocasiona mayores dificultades, solo las fracciones finas, las que se encuentran entre -270# +400#, son adecuadamente recuperados; la recuperación del elemento zinc, mejoró sustancialmente, especialmente en los granos gruesos; también mejoró la recuperación de la plata. iv) Alimentación vs cola de la prueba 3, flotación a ciclo abierto En este caso, también se realiza el análisis a través del gráfico que se encuentra en la figura 17. Con el elemento plata, ocurre una situación similar a la del plomo pero en menor proporción. iii) Alimentación vs cola de la prueba 2, flotación a ciclo abierto De la misma forma, este análisis es más práctico y objetivo a través de un gráfico como el que se muestra en la figura 16. Informe Nº 09/09 30 Informe Nº 09/09 31 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Figura 18.- Análisis size by size, alimentación vs cola de la prueba 5, en ciclo abierto Figura 17.- Análisis size by size, alimentación vs cola de la prueba 3, en ciclo abierto Se observa una situación un tanto similar a la prueba 2. 4.1.6 DETERMINACION DEL CONTENIDO DE LAMAS EN COLAS DE FLOTACION Estas pruebas se llevaron a cabo a través de un ciclonaje en dos etapas. Los resultados se muestran a continuación v) Alimentación vs cola de la prueba 4, flotación a ciclo abierto En este caso no se puede realizar el análisis porque, previa a la flotación diferencial, se efectuó el deslamado por ciclonaje, impidiendo llevar adelante el análisis correspondiente por la eliminación de fracciones granulométricas que no ingresan a la prueba de flotación.. vi) Alimentación vs cola de la prueba 5, flotación a ciclo abierto En este caso, también se realiza el análisis a través del gráfico que se encuentra en la figura 18. En este gráfico se puede evidenciar las pérdidas de los elementos valiosos en las colas, estas se incrementaron, en esta prueba; a pesar de ello se puede afirmar que estos resultados son susceptibles de ser mejorados. a) Pruebas con colas obtenidas en ciclo abierto Tabla 15.- Resumen de las pruebas de determinación de lamas-arcillas, ciclo abierto Cola P-1 Cola P-2 Cola P-3 Cola P-4* Cola P-5 % Peso % Peso % Peso % Peso % Peso Denominación Over flow (arcillas, lamas) Under flow 20,53 21,16 20,13 11,37 79,47 78,84 79,87 88,63 Alimentación 100,00 100,00 100,00 100,00 *La cola proviene de una prueba de flotación previo ciclonaje de la alimentación 20,21 79,79 100,00 De la tabla 15 se puede establecer que la presencia de lamas en las colas de flotación, cuando no se procede al deslamado previa flotación, alcanzan a un valor que está próximo a 20.50% en peso y con previo deslamado a 13.37% en peso. b) Pruebas con colas obtenidas en ciclo cerrado 32 Informe Nº 09/09 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Tabla 16.- Resumen de las pruebas de determinación de lamas-arcillas, ciclo cerrado Cola P-1 Cola P-2* Cola P-3 Denominación % Peso % Peso % Peso Over flow (arcillas, lamas) 21,90 11,63 20,70 Under flow 78,10 88,37 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales El tamaño de un espesador se caracteriza por su diámetro (área) y altura. La capacidad de une espesador está determinada por su área; en cambio, la habilidad para producir una pulpa de determinado contenido de sólidos esta dado por la altura. El área debe ser suficiente para permitir que la partícula con la velocidad de sedimentación más lenta alcance el fondo del tanque, ya que la velocidad de sedimentación de una partícula es diferente en cada zona. 79,30 Alimentación 100,00 100,00 100,00 *La cola proviene de una prueba de flotación previo ciclonaje de la alimentación La tabla 16, muestra valores un tanto similares; es decir, sin deslame las colas tienen un 21.3% en peso y con previo deslame, un 11.63% en peso. 4.1.7 PRUEBAS DE SEDIMENTACION A PARTIR DE LAS COLAS DE FLOTACION Antes de mostrar los resaltados de las pruebas de sedimentación es necesario recordar algunos conceptos básicos en forma preliminar. La sedimentación es la técnica más usada en las operaciones de desaguado en el procesamiento de minerales. Relativamente barata, de alta capacidad de procesamiento, la cual incluye baja influencia de fuerzas de atrición, proporcionando buenas condiciones para la floculación de partículas finas. La sedimentación gravitacional puede separarse en dos grupos o técnicas de funcionamiento: a) Técnica de espesamiento donde lo que interesa es un producto final de alta densidad. b) Técnica de clarificación, donde lo que interesa es obtener un rebalse de líquido claro espesando los sólidos en un underflow sin importar su concentración. En el espesamiento la obtención de un underflow, o producto espesado, interesa que su concentración en sólidos sea lo más alta posible sin importar mucho la turbidez del liquido que rebalse. En la clarificación es de importancia que el rebalse del líquido sea lo más claro posible. Los espesadores continuos consisten de un tanque cilíndrico cuyo diámetro fluctúa entre 2 y 200 metros, con una profundidad del orden de 1 a 7 metros. La pulpa es alimentada en el centro del estanque vía Feed-well, a una profundidad de aproximadamente 1 metro, con el fin de no producir turbulencia. El liquido clarificado rebalsa a una canaleta periférica, mientras el sólido espesado es retirado por una salida central en el fondo del estanque, ayudado por un sistema de bombeo y un sistema de rastra que gira lentamente arrastrando el sólido al centro. Informe Nº 09/09 33 Informe Nº 09/09 34 En la práctica hay varias técnicas para calcular el área del espesador. Así se tienen: la técnica de Coe-Clevenger, de Talmadge y Fitch y la técnica de Oltmann. En esta oportunidad de acudió al método descrito por Tamaldge y Fitch. Se efectuaron varias pruebas, con cola de flotación sin previo deslame y con cola de flotación previo deslame antes de la operación de flotación; por otro lado, se efectuaron pruebas sin la adición de floculante y con la adición de dos concentraciones de floculante, 20 g/t y 30 g/t. A continuación se presentan los resultados de los mismos. 4.1.7.1. CON COLA (NON FLOAT) SIN PREVIO DESLAME Para esta experimentación, se tomo la cola de la prueba 2 de flotación en ciclo abierto. Los resultados alcanzados se muestran en las tablas 17 y 18, considerando un flujo de alimentación de 25% sólidos. Debe tomarse en cuenta que el método empleado sugiere que al diámetro calculado del espesador debe incrementarse el 25%, es decir, si el diámetro del espesador es de 31 m, para una alimentación de 25% sólidos, aproximadamente, y una descarga del 50% Sólidos, en realidad el diámetro deberá ser 39 metros. Si bien, el diámetro final es grande es el tamaño de estanque que garantizará la sedimentación de todas las partículas en suspensión, se debe recordar que son partículas muy finas y que al rededor de 50% en peso están por debajo de 38 micrones. También es importante y necesario recordar que los espesadores convencionales tienen la desventaja de poseer una gran área superficial y por ello es necesario una gran superficie para su construcción; empero, es posible diseñar, construir y usar espesadores de alta capacidad. Se caracterizan por una reducción del área de espesamiento desde un área convencional instalada; el asentamiento de los sólidos en el manto de la pulpa se desliza hacia abajo a lo largo de las placas inclinadas produciendo un “más rápido y más efectivo espesamiento” que un descenso vertical. Prueba Nº Muestra Informe Nº 09/09 Tabla 17.- EVALUACION RESULTADOS SEDIMENTACION 1000 Apogee 625 Volumen pulpa, cm3 Colas de flotación Peso de la pulpa, g 1194.589 35 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 0 90 150 480 600 960 1320 1500 2220 2520 3120 3420 4500 5400 6300 7200 8100 9900 10800 12600 13500 14400 16560 21840 86400 0,360 0,358 0,355 0,350 0,349 0,343 0,338 0,336 0,327 0,323 0,316 0,312 0,301 0,290 0,273 0,261 0,250 0,237 0,229 0,221 0,218 0,216 0,213 0,205 0,156 0,360 0,359 0,356 0,344 0,338 0,321 0,309 0,303 0,273 0,272 0,261 0,254 0,241 0,236 0,228 0,225 0,220 0,213 0,211 0,205 0,203 0,201 0,198 0,192 0,160 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Para esta prueba, se tomo la cola de la prueba 4 de flotación en ciclo abierto. Los resultados alcanzados se muestran en las siguientes tablas: Tipo de floculante Magnafloc 292 Tamaño de partícula -100 Mallas Ty Densidad muestra, g/cm3 Dosificación, g/t 0, 10 y 20 2.742 Fracción vol. iniacial 0,108 Fracción vol. final 0,267 Interfase sólido-líquido Concentración del floculante, g/t 0 20 30 Nº Tiempo, seg. Altura H, m Altura H, m Altura H, m Tabla 19.- EVALUACION RESULTADOS SEDIMENTACION Prueba Nº Apogee 648 Volumen pulpa, cm3 1000 Muestra Colas de flotación Peso de la pulpa, g 1192.835 Tipo de floculante Magnafloc 292 Tamaño de partícula -100 Mallas Ty Densidad muestra, g/cm3 Dosificación, g/t 0, 10 y 20 2.831 Fracción vol. iniacial 0,105 Fracción vol. final 0,261 Interfase sólido-líquido Concentración del floculante, g/t 0 20 30 Nº Tiempo, seg. Altura H, m Altura H, m Altura H, m 0,360 0,356 0,355 0,347 0,343 0,333 0,320 0,310 0,288 0,280 0,265 0,256 0,247 0,238 0,229 0,219 0,211 0,203 0,198 0,193 0,192 0,187 0,185 0,179 0,165 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Tabla 18.- Resumen de resultados con diferentes concentraciones de floculante Detalle de parámetros Concentración del floculante, g/t 0 20 30 3 Densidad del mineral seco, !s (g/cm ) 2,742 2,742 2,742 Fracción volumétrica de descarga, "D 0,267 0,267 0,267 Velocidad de sedimentación, Vs ("k) m/s 1.143x10-5 2.003x10-5 2.873x10-5 Área unitaria, m2/TPD 2,012 1,064 0,875 Área total espesador, m2 para 700 TPD 1408,40 744,80 612,50 Diámetro del espesador calculado, m 42,35 30,79 27,93 Diámetro del espesador calculado, pies 138,93 101,03 91,62 Uno de los más usados actualmente es el espesador Lamella. Utiliza un conjunto de placas paralelas e inclinadas, las cuales reducen la distancia de sedimentación y al mismo tiempo aumenta el área efectiva. El área efectiva que ocupa un Lamella es solamente del 20% de un espesador convencional; las bandejas inclinadas permiten el asentamiento de los sólidos deslizándose por gravedad dentro de la tolva. 0 90 150 480 600 960 1320 1500 2220 2520 3120 3420 4500 5400 6300 7200 8100 9900 10800 12600 13500 14400 16560 21840 86400 0.360 0.355 0.354 0.344 0.341 0.331 0.323 0.317 0.295 0.285 0.269 0.256 0.234 0.215 0.198 0.185 0.178 0.167 0.162 0.156 0.153 0.152 0.147 0.143 0.118 0.360 0.352 0.342 0.295 0.275 0.234 0.197 0.187 0.170 0.166 0.160 0.158 0.151 0.147 0.143 0.141 0.138 0.134 0.132 0.130 0.129 0.128 0.126 0.124 0.119 0.360 0.343 0.330 0.269 0.257 0.217 0.182 0.175 0.161 0.156 0.150 0.145 0.139 0.136 0.132 0.130 0.129 0.126 0.124 0.123 0.122 0.121 0.120 0.120 0.120 Tabla 20.- Resumen de resultados con diferentes concentraciones de floculante Detalle de parámetros Concentración del floculante, g/t 0 20 30 Densidad del mineral seco, !s (g/cm3) 2,831 2,831 2,831 Fracción volumétrica de descarga, "D 0,261 0,261 0,261 Velocidad de sedimentación, Vs ("k) m/s 2.312x10-5 1.012x10-4 1.256x10-4 Área unitaria, m2/TPD 0.993 0.203 0.197 Área total espesador, m2 para 700 TPD 695.10 142.10 137.90 Diámetro del espesador calculado, m 29.75 13.45 13.25 Diámetro del espesador calculado, pies 97.60 44.13 43.47 4.1.7.2. CON COLA (NON FLOAT) PREVIO DESLAME 36 Informe Nº 09/09 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Como se puede ver, en los resultados, el área superficial del espesador convencional disminuye considerablemente cuando se trata de colas provenientes de la flotación previo deslame. 4.1.8 ENSAYO ESTANDAR DE BOND PARA DETERMINACION DEL WORK INDEX El test estándar de Bond es el método más conocido y utilizado para predecir consumos de energía en molienda de minerales. Esta predicción de consumo de energía se hace extensiva a molinos de bolas y de barras. El test de laboratorio elaborado por Fred Bond, consiste en una simulación de molienda continua mediante un método que permite lograr estacionariedad a partir de sucesivos ensayos “batch” . La prueba entrega un valor para el índice de trabajo Wi, expresado en kWh/ton corta, el cual introducido en la ecuación básica de la Tercera Ley de Conminución permite predecir el consumo de energía de un molino de planta. En general, se acepta que el error de predicción del consumo energético obtenido con este ensayo es del orden de ! 20%. 37 Informe Nº 09/09 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales a) PARA UNA MALLA DE CORTE DE 65 MALLAS TYLER MUESTRA: LM MALLA DE CORTE: P1 = 65 Mallas Tyler (212 micrones) GRANULOMETRIAS MALLA TAMAÑO ALIMENTACION PRODUCTO TYLER A MOLINO MOLIDO "m # (micrones) % Retenido % Acumul.Pas % Retenido % Acumul. 6 3350 0 100,00 8 2360 10,86 89,14 10 1700 12.82 76.32 14 1180 12.49 63.83 20 850 10.58 53.25 28 600 8.19 45.06 35 425 7.39 37.67 48 300 5.94 31.73 65 212 4.82 26.91 0.00 100.00 100 150 3.37 23.54 33.95 66.05 150 106 3.88 19.65 12.98 53.07 200 75 2.90 16.75 9.84 43.22 -200 -75 16.75 0.00 43.22 0.00 Alimentación 100.00 RESUMEN RESULTADOS F80 , ("m) = 1889.328(1) Si bien es suficiente efectuar una prueba a una malla de corte determinado, en esta se efectuaron pruebas a tres mallas de corte, por encima y por debajo de la principal que es 100 Mallas Tyler. Entonces, las mallas de corte estudiadas son: 65 Mallas Ty, 100 Mallas Ty y 150 Mallas Ty. P80, ("m) = 175,477(2) Gbpe, (g/rev) = 1.906(3) Wi, (Kwh/tc) = 10.206(4) 4.1.8.1 DESCRIPCION DE LA MUESTRA wi * (Gbp ) La muestra corresponde a yacimiento primario de polisulfuros con poco contenido de sulfuros en el que prevalece la pirita. La densidad real de la muestra, determinada por el método del picnómetro, es de 2.784 g/cc. Por las características mostradas durante la preparación de la muestra, se observa una mena caracterizada como “media dura”, con tendencia a formar lamas por la presencia de una importante cantidad de arcillas. wi * 0.82 44.5 ( 10 10 % ) ( p1 ) & # F80 #$ '& P80 0.23 44.5 % ( 10 10 (1.906) 0.82 x (212) 0.23 & ) # 1889.33 $ ' 175.48 * 10.20575 Kwh / tc 4.1.8.2 ENSAYO ESTANDAR Siguiendo las recomendaciones efectuadas por el Sr. Bond y usando el equipo estándar establecido, se efectuaron las pruebas a las mallas de corte preestablecidas. Los resultados alcanzados en los ensayos son los siguientes: Informe Nº 09/09 38 (1) y (2), del análisis granulométrico de la alimentación y del producto (por interpolación) (3), de las pruebas, siguiendo las normas del método sugerido por Bond (4), por cálculo. Donde: F80 = Tamaño en micrones bajo el cual está el 80% de la alimentación. P80 = Tamaño en micrones bajo el cual está el 80% del producto. P1 = Malla de corte en micrones Informe Nº 09/09 39 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Gbpe = gramos por revolución del molino de bolas en estado estacionario. Wi = Consumo unitario de energía que debería tener un material que se muele en el molino, kWhh/tc Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales c) PARA UNA MALLA DE CORTE DE 150 MALLAS TYLER b) PARA UNA MALLA DE CORTE DE 100 MALLAS TYLER MUESTRA: LM MALLA DE CORTE: P1 = 100 Mallas Tyler (150 micrones) GRANULOMETRIAS MALLA TAMAÑO ALIMENTACION PRODUCTO TYLER A MOLINO MOLIDO "m # (micrones) % Retenido % Acumul.Pas % Retenido % Acumul. 6 3350 0 100,00 8 2360 10,86 89,14 10 1700 12.82 76.32 14 1180 12.49 63.83 20 850 10.58 53.25 28 600 8.19 45.06 35 425 7.39 37.67 48 300 5.94 31.73 65 212 4.82 26.91 100 150 3.37 23.54 0.00 100.00 150 106 3.88 19.65 31.01 68.99 200 75 2.90 16.75 13.91 55.07 -200 -75 16.75 0.00 55.07 0.00 Alimentación 100.00 100.00 MUESTRA: LM MALLA DE CORTE: P1 = 150 Mallas Tyler (106 micrones) GRANULOMETRIAS MALLA TAMAÑO ALIMENTACION PRODUCTO TYLER A MOLINO MOLIDO "m # (micrones) % Retenido % % Retenido % Acumul. Acumul.Pas 6 3350 0 100,00 8 2360 10,86 89,14 10 1700 12.82 76.32 14 1180 12.49 63.83 20 850 10.58 53.25 28 600 8.19 45.06 35 425 7.39 37.67 48 300 5.94 31.73 65 212 4.82 26.91 100 150 3.37 23.54 150 106 3.88 19.65 0.00 100.00 200 75 2.90 16.75 28.24 71.76 -200 -75 16.75 0.00 71.76 0.00 Alimentación 100.00 100.00 RESUMEN RESULTADOS RESUMEN RESULTADOS F80 , ("m) = 1889.328(1) F80 , ("m) = 1.889.328(1) P80, ("m) = P80, ("m) = 121.626(2) 84.047(2) Gbpe, (g/rev) = 1.113(3) Gbpe, (g/rev) = 1.515(3) Wi, (Kwh/tc) = 12.844(4) Wi, (Kwh/tc) = 11.091(4) wi wi wi * 44.5 ( 10 10 % (Gbp ) 0.82 ( p1 ) 0.23 & ) # F80 #$ '& P80 * (1.515) 0.82 44.5 % ( 10 10 x (150) 0.23 & ) # 1889.33 $ ' 121.63 wi * 11.09085 Kwh / tc 40 Informe Nº 09/09 Universidad Técnica de Oruro Facultad Nacional de Ingeniería * Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Puesto que se efectuaron pruebas a diferentes mallas de corte es posible realizar un gráfico, como el que se muestra a continuación, en el cual se puede ver más objetivamente la variación del consumo de energía en función, precisamente, de la Malla de Corte. * 44.5 ( 10 10 % (Gbp ) 0.82 ( p1 ) 0.23 & ) # F80 #$ '& P80 44.5 % ( 10 10 (1.113) 0.82 x (106) 0.23 & ) # 1889.328 $ ' 84.047 * 12.844 Kwh / tc 41 Informe Nº 09/09 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Justamente, esta tendencia se puede observar en la tabla 8; en la que se muestra los resultados de la flotación en ciclo cerrado. La recuperación del plomo mejora sustancialmente y una situación similar debe ocurrir con el elemento plata. En cuanto al elemento zinc, no hay mayores problemas en obtener un concentrado de alta ley y con una elevada recuperación, esto se ha visto en la mayoría de las pruebas. Los análisis granulométricos de las colas de flotación en ciclo abierto y los análisis size by size, muestran que la mayor parte de las pérdidas de los elementos valiosos se encuentran en los granos más finos y que se encuentra por debajo de la malla 400, -38 micrones. Los reactivos usados son los que habitualmente se usan y los que se han mencionado en este tipo de operaciones, salvo el fluosilicato de sodio que permitió dispersar y depresar una parte de la ganga fina. El contenido de lamas en las colas de flotación, cuando ésta se realiza sin previo deslame, está alrededor de 20.50% en peso y cuando se realiza un previo deslamado, estas son del orden del 13.37% en peso. Por otro lado, la velocidad de sedimentación de las colas cuando no se realiza el deslame y cuando no se usan un floculante es del orden de 1.143 x 10-5 m/s y esta mejora cuando se efectúa un previo deslame, la velocidad es de 2.312 x 10-5 m/s. Figura 19.- Influencia de la Malla de Corte (65# = 212 µ, 100# = 150 µ, 150# = 106 µ) en el Índice de Trabajo con la muestra LM, empresa Apogee 4.1.9 COMENTARIOS FINALES PARA LA MUESTRA LM Finalmente, el Work Index, de esta muestra tiene la siguiente secuencia de valores: Si bien, el contenido de lamas es relativamente elevado, se puede afirmar que no influye en forma determinante en la tarea de obtener concentrados finales de calidad y recuperaciones elevadas; esta apreciación es tanto para pruebas de flotación en circuito abierto y para pruebas en ciclo cerrado como se puede constatar observando los balances metalúrgicos de la prueba 3, flotación en ciclo abierto, tabla 3 y prueba 3, flotación en ciclo cerrado, tabla 8. En la tabla 3 se ve que el concentrado de plomo tienen una ley de plomo de 50% y una ley de plata de 9240 g/t, mientras que el concentrado de zinc tiene una ley de zinc de 50.50% y una ley de plata de 1875 g/t; la recuperación total de plata alcanza a 75.46%, mientras que la recuperación de plomo llega a 58.04% y el de zinc a 83.55%.. Se debe hacer notar la dificultad de lograr una mejor recuperación del plomo en vista de que si se prolonga el tiempo de flotación rougher de plomo o si se aumenta, más de lo usado, más colector, empieza a flotar mineral de zinc y pirita que es muy difícil su depresión en las etapas de limpieza. También se debe remarcar que la distribución de plomo y plata en la mayor parte de las espumas rougher tienen valores por encima de 70% y 50%, respectivamente, esta situación implica que finalmente se elevará las recuperación final de estos elementos. Informe Nº 09/09 42 MALLA DE CORTE MALLAS TYLER MICRONES WORK INDEX Kwh/tc 65 212 10.206 100 150 11.091 150 106 12.844 4.2 SEGUNDA PARTE: MUESTRA “LB”, BAJA LEY Informe Nº 09/09 43 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales A continuación se presentarán los resultados en forma similar a los presentados para la muestra LM. La muestra recibida fue cuidadosamente preparada con el propósito de obtener comunes representativos para la realización de las diferentes pruebas. Estos pasos se pueden seguir observando el flujograma que se muestra en la figura 1. 4.2.1 ANALISIS QUIMICO DEL COMÚN La ley de cabeza ensayada de un común representativo de este mineral da el siguiente resultado: Plata: 46 g/t Plomo: 0.79% Zinc: 1.24% Cobre: 0.026% El peso específico real, determinado por el método del picnómetro es de 2.712 g/cm3. 4.2.2 Universidad Técnica de Oruro Facultad Nacional de Ingeniería NF–2da Limp.de Pb NF-1ra Limp. de Pb Espuma rougher- Pb Espuma de Zn-Ag NF-2da Limp. de Zn NF-1ra Limp. de Zn Espuma rougher Zn Non Float Cabeza Calculada 1,26 5,78 7,87 1,61 2,85 6,65 11,11 81,02 100,00 Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales 5,24 2,04 5,17 2,81 0,69 0,44 0,85 0,26 0,71 9,28 16,58 57,17 6,34 2,77 4,11 13,22 29,61 100,00 278 171 294 578 38 27 110 11 44 7,92 22,35 52,36 20,99 2,45 4,06 27,50 20,15 100,00 2,81 2,22 2,81 43,50 1,05 0,81 7,04 0,16 1,13 3,13 11,33 19,50 61,66 2,64 4,75 69,06 11,44 100,00 En esta prueba la calidad de los productos finales son bajas y también son bajas las recuperaciones; no se ha logrado una adecuada separación de los componentes mineralógicos, debido, a la enorme cantidad de lamas presentes en la muestra. Las condiciones de operación y consumo de reactivos se muestran en la figura 20; se debieron efectuar dos flotaciones, en las mismas condiciones, para tener suficiente espuma rougher y lleva r a la limpieza, especialmente espumas de Pb-Ag. Los índices metalúrgicos que se logran, en estas condiciones de operación, son: FLOTACION DIFERENCIAL DE SULFUROS Prueba 1: Esta prueba fue llevada a cabo siguiendo los pasos que se muestran en el flujograma de la figura 2, sin previo deslame. Se realiza la flotación diferencial, flotando primero el mineral de Pb-Ag, para ello se efectuó la molienda a -100 Mallas Tyler y en la etapa de acondicionamiento se usó cal, como regulador de pH; sulfato de zinc como depresor del mineral de zinc y cianuro de sodio para depresar las piritas que se encuentran en apreciable cantidad en la muestra; como colector se usó el ditiofosfato Aero Float-242 y como espumante se usó el MIBC. El grado de molienda, el colector y el espumante, en forma similar a la muestra LM, fueron elegidos previas pruebas de flotación exploratorias. Los resultados de esta primera prueba se los muestra en la tabla 21. - Radio de enriquecimiento de la plata, en el concentrado de plomo: 26.82 Radio de enriquecimiento de la plata, en el concentrado de zinc: 13.14 Radio de enriquecimiento del plomo: 37.89 Radio de enriquecimiento del zinc: 38.50 Radio de concentración del plomo: 120.48 Radio de concentración del zinc: 62.11 Recuperación de la plata, en el concentrado de plomo: 22.08% Recuperación de la plata, en el concentrado de zinc: 20.99% Recuperación total de la plata: 43.07% Ley de la plata, en el concentrado de plomo: 1180 g/t Ag Ley de la plata, en el concentrado de zinc: 578 g/t Ag Ley del plomo en el concentrado final de plomo: 26.90% Ley de zinc en el concentrado final de zinc: 43.500% Recuperación del plomo: 31.30% Recuperación del zinc: 61.66% Tabla 21.- Balance metalúrgico de la prueba de flotación diferencial, prueba 1, muestra LB Peso PLOMO PLATA ZINC Productos % % Pb % Dist. g/t Ag % Dist. % Zn % Dist. Espuma de Pb-Ag 0,83 26,9 31,30 1180 22,08 6,91 5,05 44 Informe Nº 09/09 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales CLASIFICACION, 100# (+) D-500 pH: 8.8 Cal: 200 g/t pH: 9.6 PRIMERA Na2SiF6: 140 g/t FLOTACION T. acond.: 5 min CLEANER ZnSO4: 150 g/t DE Pb-Ag NaCN: 60 g/t T. acond.: 5 min T. Flot.: 4 min Figura 20.- Condiciones de operación y consumo de reactivos de la prueba 1 de flotación diferencial, Muestra LB, Empresa Apogee. Tabla 22.- Balance metalúrgico de la prueba de flotación diferencial, prueba 2, muestra LB Peso PLOMO PLATA ZINC Productos % % Pb % Dist. g/t Ag % Dist. % Zn % Dist. Espuma de Pb-Ag 0,72 16,80 21,80 2170 35,30 20,3 12,52 NF–2da Limp.de Pb 0,52 14,45 13,58 1150 13,55 10,10 4,51 NF-1ra Limp. de Pb 2,34 2,08 8,70 155 8,13 2,83 5,63 Espuma rougher- Pb 3,59 6,87 44,08 708 56,98 7,42 22,65 Espuma de Zn-Ag 1,46 1,34 3,51 409 13,42 47,80 59,45 NF-2da Limp. de Zn 0,62 1,30 1,45 96 1,35 3,23 1,72 NF-1ra Limp. de Zn 2,41 0,44 1,90 30 1,62 0,92 1,89 Espuma rougher Zn 4,50 0,85 6,86 162 16,39 16,48 63,05 Non Float 65,27 0,24 28,06 10 14,66 0,09 5,00 Over flow (lamas) 26,65 0,44 21,00 20 11,97 0,41 9,30 Cola Total 91,92 0,30 49,06 13 26,62 0,18 14,30 Cabeza Calculada 100,00 0,56 100,00 45 100,00 1,18 100,00 Non Float Espuma Zn-Ag A pesar de que la mayor parte de los índices metalúrgicos mejoraron, los resultados todavía no satisfacen, los índices metalúrgicos siguen siendo bajos; principalmente en lo que respecta al elemento plomo. D-1000 pH: 10.9 Cal: 1500 g/t pH: 11.2 Na2SiF6: 200 g/t PRIMERA T. Acond.: 5 min FLOTACION CuSO4: 30 g/t CLEANER Z-11: 15 g/t DE Zn-Ag MIBC: 15 g/t T. Acond.: 6 min T. Flot.: 5 min D-250 pH: 8.4 Cal: 300 g!t pH: 9.5 Na2SiF6: 100 g/t ZnSO4: 100 g/t NaCN: 30 g/t T. acond.: 5 min T. Flot.: 1.5 min SEGUNDA FLOTACION CLEANER DE Pb-Ag Espuma de Pb-Ag Non Float pH: 9.0 Cal: 5000 g/t pH: 11.1 FLOTACION CuSO4: 125 g/t ROUGHER Z-11: 40 g/t DE Zn-Ag T. Acond.: 5 min MIBC: 20 g/t T. Flot.: 5 min NF-1ra Limp. Ag Espuma de Pb-Ag NF-2da Limp. Ag Espuma de Zn-Ag Los índices metalúrgicos que se logran, en estas condiciones de operación, son: - NF-1ra Limpieza Zn-Ag D-500 pH: 10.7 SEGUNDA Cal: 1500 g/t FLOTACION pH: 11.1 CLEANER Na2SiF6: 150 g/t DE Zn-Ag T. Acond.: 5 min T. Flot.: 3 min Espuma de Zn-Ag Informe Nº 09/09 Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Esta prueba fue llevada a cabo siguiendo los pasos que se muestran en el flujograma de la figura 3. En esta prueba se incrementaron un tanto los reactivos y los tiempo de acondicionamiento y flotación, también se incrementaron las etapas de limpieza. Los resultados de esta segunda prueba se los muestra en la tabla 22 y las condiciones de operación y consumo de reactivos en la figura 21. MOLIENDA agua Espuma Pb-Ag Universidad Técnica de Oruro Facultad Nacional de Ingeniería Prueba 2: 2000 g (se repite 4 veces) (-) D-2000 pH: 6.0 Cal: 5250 g/t pH: 9.4 ZnSO4: 150 g/t FLOTACION NaCN: 35 g/t ROUGHER T. Acond.: 8 min DE Pb-Ag AF-242: 20 g/t MIBC: 20 g/t T. Acond.: 6 min T. Flot.: 4 min 45 Informe Nº 09/09 NF-2da Limpieza Zn-Ag 46 Radio de enriquecimiento de la plata, en el concentrado de plomo: 48.22 Radio de enriquecimiento de la plata, en el concentrado de zinc: 9.09 Radio de enriquecimiento del plomo: 30.00 Radio de enriquecimiento del zinc: 40.51 Radio de concentración del plomo: 138.89 Radio de concentración del zinc: 68.49 Recuperación de la plata, en el concentrado de plomo: 35.30% Recuperación de la plata, en el concentrado de zinc: 13.42% Recuperación total de la plata: 48.72% Ley de la plata, en el concentrado de plomo: 2170 g/t Ag Ley de la plata, en el concentrado de zinc: 409 g/t Ag Informe Nº 09/09 47 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Universidad Técnica de Oruro Facultad Nacional de Ingeniería - Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Ley de zinc en el concentrado final de zinc: 47.80% Recuperación del plomo: 21.80% Recuperación del zinc: 59.45% Prueba 3: Esta prueba fue llevada a cabo siguiendo los pasos que se muestran en el flujograma de la figura 2. En esta prueba se incrementaron un tanto los reactivos y los tiempos de acondicionamiento y flotación. Los resultados de esta segunda prueba se los muestra en la tabla 23 y las condiciones de operación y consumo de reactivos en la figura 22. Los resultados de esta primera prueba se los muestra en la tabla 23. Tabla 23.- Balance metalúrgico de la prueba de flotación diferencial, prueba 3, muestra LB Peso PLOMO PLATA ZINC Productos % % Pb % Dist. g/t Ag % Dist. % Zn % Dist. Espuma de Pb-Ag 1.23 20.35 35.39 1488 40.25 7.45 7.94 NF–2da Limp.de Pb 1.73 5.06 12.37 297 11.29 3.62 5.42 NF-1ra Limp. de Pb 7.72 0.72 7.84 40 6.77 0.95 6.34 Espuma rougher- Pb 10.69 3.69 55.59 249 58.32 2.13 19.70 Espuma de Zn-Ag 1.47 3.52 7.27 673 21.64 48.50 61.43 NF-2da Limp. de Zn 1.91 1.66 4.48 87 3.65 3.91 6.46 NF-1ra Limp. de Zn 7.53 0.37 3.93 16 2.64 0.45 2.93 Espuma rougher Zn 10.91 1.02 15.68 117 27.93 7.52 70.82 Non Float 78.40 0.26 28.73 8 13.75 0.14 9.48 Cabeza Calculada 100.00 0.71 100.00 46 100.00 1.16 100.00 Los índices metalúrgicos que se logran, en estas condiciones de operación, son: - Radio de enriquecimiento de la plata, en el concentrado de plomo: 32.35 Radio de enriquecimiento de la plata, en el concentrado de zinc: 14.63 Radio de enriquecimiento del plomo: 28.66 Radio de enriquecimiento del zinc: 41.81 Radio de concentración del plomo: 81.30 Radio de concentración del zinc: 68.02 Recuperación de la plata, en el concentrado de plomo: 40.25% Recuperación de la plata, en el concentrado de zinc: 21.64% Recuperación total de la plata: 61.89% Ley de la plata, en el concentrado de plomo: 1488 g/t Ag Ley de la plata, en el concentrado de zinc: 673 g/t Ag Ley del plomo en el concentrado final de plomo: 20.35% Ley del plomo en el concentrado final de plomo: 16.80% 48 Informe Nº 09/09 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales CLASIFICACION, 100# (+) (-) D-2000 pH: 6.4 Cal: 4500 g/t pH: 9.4 ZnSO4: 175 g/t FLOTACION NaCN: 55 g/t ROUGHER T. Acond.: 8 min DE Pb-Ag AF-242: 30 g/t MIBC: 20 g/t T. Acond.: 6 min T. Flot.: 5 min D-500 pH: 8.6 Cal: 250 g/t pH: 9.7 PRIMERA Na2SiF6: 200 g/t FLOTACION T. acond.: 5 min CLEANER ZnSO4: 250 g/t DE Pb-Ag NaCN: 75 g/t T. acond.: 6 min T. Flot.: 3 min Prueba 4: Figura 22.- Condiciones de operación y consumo de reactivos de la prueba 3 de flotación diferencial, Muestra LB, Empresa Apogee. Esta prueba fue llevada a cabo siguiendo los pasos que se muestran en el flujograma de la figura 3, con previo deslame. En esta prueba se incrementaron un tanto los reactivos y los tiempos de acondicionamiento y flotación. Los resultados de esta segunda prueba se los muestra en la tabla 24 y las condiciones de operación y consumo de reactivos en la figura 23. Tabla 24.- Balance metalúrgico de la prueba de flotación diferencial, prueba 4, muestra LB Peso PLOMO PLATA ZINC Productos % % Pb % Dist. g/t Ag % Dist. % Zn % Dist. Espuma de Pb-Ag 0.99 38.00 48.57 2230 45.73 16.8 14.29 NF–2da Limp.de Pb 0.32 16.40 6.81 1330 8.86 11.10 3.07 NF-1ra Limp. de Pb 1.29 2.26 3.76 156 4.16 2.53 2.80 Espuma rougher- Pb 2.61 17.63 59.14 1091 58.75 9.03 20.16 Espuma de Zn-Ag 1.43 1.54 2.83 471 13.88 50.30 61.51 NF-2da Limp. de Zn 0.68 1.42 1.25 129 1.82 5.36 3.13 NF-1ra Limp. de Zn 2.06 0.62 1.64 38 1.62 0.87 1.54 Espuma rougher Zn 4.17 1.07 5.72 201 17.32 18.52 66.18 Non Float 68.57 0.24 21.18 9 12.74 0.06 3.52 Over flow (lamas) 24.65 0.44 13.96 22 11.19 0.48 10.13 Cola Total 93.22 0.29 35.14 12 23.93 0.17 13.66 Cabeza Calculada 100.00 0.78 100.00 48 100.00 1.17 100.00 Non Float Espuma Zn-Ag D-1000 pH: 10.8 Cal: 1500 g/t pH: 11.1 Na2SiF6: 200 g/t PRIMERA T. Acond.: 5 min FLOTACION CuSO4: 40 g/t CLEANER DE Zn-Ag Z-11: 20 g/t MIBC: 20 g/t T. Acond.: 8 min T. Flot.: 5 min D-250 pH: 8.3 SEGUNDA Cal: 200 g/t FLOTACION pH: 9.5 CLEANER Na2SiF6: 100 g/t DE Pb-Ag ZnSO4: 100 g/t NaCN: 50 g/t T. acond.: 5 min T. Flot.: 2 min Espuma de Pb-Ag Non Float pH: 9.1 Cal: 6000 g/t pH: 11.3 FLOTACION CuSO4: 175 g/t ROUGHER Z-11: 50 g/t DE Zn-Ag T. Acond.: 5 min MIBC: 20 g/t T. Flot.: 5 min NF-1ra Limp. Ag Espuma de Pb-Ag NF-2da Limp. Ag Espuma de Zn-Ag A pesar de que la mayor parte de los índices metalúrgicos mejoraron, los resultados todavía son insatisfactorios, los índices metalúrgicos siguen siendo bajos; principalmente con elemento plomo. Se continuaran con las próximas pruebas programadas. Los índices metalúrgicos que se logran, en estas condiciones de operación, son: - NF-1ra Limpieza Zn-Ag D-500 pH: 10.7 SEGUNDA Cal: 1500 g/t FLOTACION pH: 11.1 CLEANER Na2SiF6: 150 g/t DE Zn-Ag T. Acond.: 6 min T. Flot.: 3 min Espuma de Zn-Ag Informe Nº 09/09 Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Ley de zinc en el concentrado final de zinc: 48.50% Recuperación del plomo: 35.39% Recuperación del zinc: 61.43% MOLIENDA agua Espuma Pb-Ag Universidad Técnica de Oruro Facultad Nacional de Ingeniería - 2000 g (se repite 3 veces) 49 Informe Nº 09/09 NF-2da Limpieza Zn-Ag 50 Radio de enriquecimiento de la plata, en el concentrado de plomo: 46.45 Radio de enriquecimiento de la plata, en el concentrado de zinc: 9.81 Radio de enriquecimiento del plomo: 48.72 Radio de enriquecimiento del zinc: 42.99 Radio de concentración del plomo: 101.01 Radio de concentración del zinc: 69.93 Recuperación de la plata, en el concentrado de plomo: 45.73% Recuperación de la plata, en el concentrado de zinc: 13.88% Recuperación total de la plata: 59.61% Informe Nº 09/09 51 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Universidad Técnica de Oruro Facultad Nacional de Ingeniería - Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Ley de la plata, en el concentrado de zinc: 471 g/t Ag Ley del plomo en el concentrado final de plomo: 38.00% Ley de zinc en el concentrado final de zinc: 50.30% Recuperación del plomo: 48.57% Recuperación del zinc: 61.51% Prueba 5: Esta prueba fue llevada a cabo siguiendo los pasos que se muestran en el flujograma de la figura 3, con previo deslame y tratando de mejorar la anterior prueba. Los resultados de esta quinta prueba se los muestra en la tabla 25 y las condiciones de operación y consumo de reactivos en la figura 24. Tabla 25.- Balance metalúrgico de la prueba de flotación diferencial, prueba 5, muestra LB Peso PLOMO PLATA ZINC Productos % % Pb % Dist. g/t Ag % Dist. % Zn % Dist. Espuma de Pb-Ag 0.84 43.00 46.01 1940 40.67 20.70 13.65 NF–2da Limp.de Pb 0.45 13.35 7.69 838 9.46 11.50 4.08 NF-1ra Limp. de Pb 2.08 2.20 5.87 165 8.62 6.88 11.31 Espuma rougher- Pb 3.37 13.81 59.57 695 58.76 10.93 29.04 Espuma de Zn-Ag 1.17 1.12 1.68 331 9.72 52.00 48.01 NF-2da Limp. de Zn 0.63 0.83 0.67 95 1.50 8.47 4.21 NF-1ra Limp. de Zn 2.08 0.50 1.33 27 1.41 0.60 0.99 Espuma rougher Zn 3.88 0.74 3.68 130 12.63 17.37 53.21 Non Float 67.21 0.26 22.37 9 15.17 0.16 8.48 Over flow (lamas) 25.53 0.44 14.38 21 13.45 0.46 9.26 Cola Total 92.75 0.31 36.74 12 28.61 0.24 17.75 Cabeza Calculada 100.00 0.78 100.00 40 100.00 1.27 100.00 A pesar de que la mayor parte de los índices metalúrgicos mejoraron, los resultados todavía no son buenos, los índices metalúrgicos siguen siendo bajos; principalmente con elemento plomo. Los índices metalúrgicos que se logran, en estas condiciones de operación, son: - Ley de la plata, en el concentrado de plomo: 2230 g/t Ag 52 Informe Nº 09/09 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales (se repite 4 veces) CICLONAJE CLASIFICACION, 100# (+) (-) Under flow Over flow (Lama) D-2000 pH: 7.00 Cal: 2500 g/t pH: 9.5 ZnSO4: 200 g/t FLOTACION NaCN: 55 g/t ROUGHER T. Acond.: 8 min DE Pb-Ag AF-242: 35 g/t MIBC: 20 g/t T. Acond.: 6 min T. Flot.: 5 min MOLIENDA Figura 24.- Condiciones de operación y consumo de reactivos de la prueba 5 de flotación diferencial, Muestra LB, Empresa Apogee. agua Espuma Pb-Ag D-500 pH: 8.10 Cal: 1000 g/t pH: 9.9 PRIMERA Na2SiF6: 150 g/t FLOTACION T. acond.: 5 min CLEANER ZnSO4: 150 g/t DE Pb-Ag NaCN: 75 g/t T. acond.: 7 min T. Flot.: 3 min Universidad Técnica de Oruro Facultad Nacional de Ingeniería - 2000 g Non Float pH: 9.1 Cal: 6500 g/t pH: 11.1 FLOTACION CuSO4: 175 g/t ROUGHER Z-11: 40 g/t DE Zn-Ag T. Acond.: 5 min MIBC: 20 g/t T. Flot.: 6 min 53 Informe Nº 09/09 Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Radio de enriquecimiento de la plata, en el concentrado de zinc: 8.28 Radio de enriquecimiento del plomo: 55.13 Radio de enriquecimiento del zinc: 40.94 Radio de concentración del plomo: 119.05 Radio de concentración del zinc: 85.47 Recuperación de la plata, en el concentrado de plomo: 40.67% Recuperación de la plata, en el concentrado de zinc: 9.72% Recuperación total de la plata: 50.39% Ley de la plata, en el concentrado de plomo: 1940 g/t Ag Ley de la plata, en el concentrado de zinc: 331 g/t Ag Ley del plomo en el concentrado final de plomo: 43.00% Ley de zinc en el concentrado final de zinc: 52.00% Recuperación del plomo: 46.01% Recuperación del zinc: 48.01% 4.2.3. FLOTACION EN CIRCUITO CERRADO Las pruebas de flotación en ciclo cerrado se desarrollaron siguiendo los pasos que se muestran en el flujograma de la figura 4 y en el flujograma de la figura 5. Non Float Espuma Zn-Ag Prueba 1: NF-1ra Limp. Ag Espuma de Pb-Ag D-1000 pH: 9.8 Cal: 2500 g/t pH: 11.0 Na2SiF6: 200 g/t PRIMERA T. Acond.: 5 min FLOTACION CuSO4: 30 g/t CLEANER DE Zn-Ag Z-11: 15 g/t MIBC: 15 g/t T. Acond.: 5 min T. Flot.: 5 min D-250 pH: 9.40 Cal: 0 g/t SEGUNDA pH: 9.40 FLOTACION CLEANER DE Pb-Ag Na2SiF6: 100 g/t T. Acond.: 4 min ZnSO4: 150 g/t NaCN: 50 g/t T. acond.: 8 min T. Flot.: 2 min Tabla 26.- Balance metalúrgico de la prueba de flotación diferencial en ciclo cerrado, prueba 1, muestra LB Peso PLOMO PLATA ZINC Productos % % Pb % Dist. g/t Ag % Dist. % Zn % Dist. Espuma de Pb-Ag 0.53 46.70 34.71 2600 30.08 9.72 4.59 Espuma de Zn-Ag 1.28 4.32 7.73 749 20.85 44.80 50.96 Non Float 98.19 0.42 57.56 23 49.06 0.51 44.45 Cabeza Calculada 100.00 0.72 100.00 46 100.00 1.13 100.00 NF-1ra Limpieza Zn-Ag Espuma de Zn-Ag Espuma de Pb-Ag Esta prueba fue desarrollada sin deslame; los resultados que se alcanzaron están detallados en el balance metalúrgico de la tabla 26. NF-2da Limp. Ag D-500 pH: 10.8 SEGUNDA Cal: 500 g/t FLOTACION pH: 11.2 CLEANER Na2SiF6: 100 g/t DE Zn-Ag T. Acond.: 6 min T. Flot.: 3 min Espuma de Zn-Ag - La calidad del concentrado de plomo en cuanto al mismo plomo y plata son aceptables pero las recuperaciones de estos dos elementos son bajas, se observa una alta distribución de los mismos en las colas; por otro lado, el concentrado de zinc no llega a 50% y la recuperación también es baja.Las condiciones de operación y consumo de reactivos, se detallan en el flujograma de la figura 25. Los índices metalúrgicos que se logran, en estas condiciones de operación, son: NF-2da Limpieza Zn-Ag Radio de enriquecimiento de la plata, en el concentrado de plomo: 48.50 Informe Nº 09/09 54 Informe Nº 09/09 55 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales CLASIFICACION, 100# (+) (-) D-2000 pH: 7.2 Cal: 5000 g/t pH: 9.9 ZnSO4: 175 g/t FLOTACION NaCN: 55 g/t ROUGHER T. Acond.: 8 min DE Pb-Ag AF-242: 30 g/t MIBC: 20 g/t T. Acond.: 6 min T. Flot.: 4 min MOLIENDA Figura 25.- Condiciones de operación y consumo de reactivos de la prueba 1 de flotación diferencial en ciclo cerrado, Muestra LB, Apogee. agua Espuma Pb-Ag Non Float pH: 8.9 Cal: 5000 g/t pH: 11.0 FLOTACION CuSO4: 175 g/t ROUGHER Z-11: 50 g/t DE Zn-Ag T. Acond.: 5 min MIBC: 20 g/t T. Flot.: 5 min D-500 pH: 8.80 Cal: 500 g/t pH: 9.6 PRIMERA Na2SiF6: 200 g/t FLOTACION T. acond.: 5 min CLEANER ZnSO4: 225 g/t DE Pb-Ag NaCN: 100 g/t T. acond.: 6 min T. Flot.: 4 min Prueba 2: Tabla 27.- Balance metalúrgico de la prueba de flotación diferencial en ciclo cerrado, prueba 2, muestra LB Peso PLOMO PLATA ZINC Productos % % Pb % Dist. g/t Ag % Dist. % Zn % Dist. Espuma de Pb-Ag 0.80 16.75 18.25 3200 56.24 19.05 13.54 Espuma de Zn-Ag 1.48 1.41 2.83 440 14.26 48.70 63.84 Non Float 70.71 0.64 61.63 19 29.51 0.36 22.62 Over flow (lamas) 27.02 0.47 17.29 21 12.46 0.40 9.60 Total colas 97.72 0.59 78.92 20 41.97 0.37 32.22 Cabeza Calculada 100.00 0.73 100.00 46 100.00 1.13 100.00 NF-1ra Limp. Ag Espuma de Pb-Ag D-1000 pH: 10.2 Cal: 2000 g/t pH: 11.3 Na2SiF6: 200 g/t PRIMERA T. Acond.: 5 min FLOTACION CuSO4: 50 g/t CLEANER DE Zn-Ag Z-11: 15 g/t MIBC: 10 g/t T. Acond.: 5 min T. Flot.: 6 min D-250 pH: 8.4 Cal: 300 g/t pH: 9.5 SEGUNDA FLOTACION Na2SiF6: 150 g/t CLEANER T. Acond.: 4 min DE Pb-Ag ZnSO4: 150 g/t NaCN: 75 g/t Los resultados no son buenos ni en ley menos en recuperación especialmente con el elemento plomo. T. acond.: 6 min T. Flot.: 2 min NF-1ra Limpieza Zn-Ag Espuma de Zn-Ag Espuma de Pb-Ag NF-2da Limp. Ag Las condiciones de operación y consumo de reactivos, se detallan en el flujograma de la figura 26. Los índices metalúrgicos que se logran, en estas condiciones de operación, son: D-500 pH: 10.3 Cal: 1500 g/t pH: 11.2 Na2SiF6: 150 g/t T. Acond.: 6 min T. Flot.: 4 min SEGUNDA FLOTACION CLEANER DE Zn-Ag Espuma de Zn-Ag - Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Radio de enriquecimiento de la plata, en el concentrado de zinc: 16.28 Radio de enriquecimiento del plomo: 64.86 Radio de enriquecimiento del zinc: 39.65 Radio de concentración del plomo: 188.68 Radio de concentración del zinc: 78.12 Recuperación de la plata, en el concentrado de plomo: 30.08% Recuperación de la plata, en el concentrado de zinc: 20.85% Recuperación total de la plata: 50.93% Ley de la plata, en el concentrado de plomo: 2600 g/t Ag Ley de la plata, en el concentrado de zinc: 749 g/t Ag Ley del plomo en el concentrado final de plomo: 46.70% Ley de zinc en el concentrado final de zinc: 44.80% Recuperación de plomo, 34.71% Recuperación del Zinc: 50.96% Esta prueba fue desarrollada previo deslame, según la figura 5; los resultados que se alcanzaron están detallados en el balance metalúrgico de la tabla 27. Non Float Espuma Zn-Ag Universidad Técnica de Oruro Facultad Nacional de Ingeniería - (se repite 3 veces) 2000 g - NF-2da Limpieza Zn-Ag Radio de enriquecimiento de la plata, en el concentrado de plomo: 69.56 Radio de enriquecimiento de la plata, en el concentrado de zinc: 9.56 Radio de enriquecimiento del plomo: 22.95 Radio de enriquecimiento de la plata, en el concentrado de plomo: 56.52 Informe Nº 09/09 Universidad Técnica de Oruro Facultad Nacional de Ingeniería 56 Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales 57 Informe Nº 09/09 Universidad Técnica de Oruro Facultad Nacional de Ingeniería - Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Radio de concentración del plomo: 125 Radio de concentración del zinc: 67.57 Recuperación de la plata, en el concentrado de plomo: 56.24% Recuperación de la plata, en el concentrado de zinc: 14.26% Recuperación total de la plata: 70.50% Ley de la plata, en el concentrado de plomo: 3200 g/t Ag Ley de la plata, en el concentrado de zinc: 440 g/t Ag Ley del plomo en el concentrado final de plomo: 16.75% Ley de zinc en el concentrado final de zinc: 48.70% Recuperación de plomo, 18.25% Recuperación del Zinc: 63.84% Prueba 3: Esta prueba fue desarrollada previo deslame, figura 5; los resultados que se alcanzaron están detallados en el balance metalúrgico de la tabla 28. Tabla 28.- Balance metalúrgico de la prueba de flotación diferencial en ciclo cerrado, prueba 3, muestra LB Peso PLOMO PLATA ZINC Productos % % Pb % Dist. g/t Ag % Dist. % Zn % Dist. Espuma de Pb-Ag 0.87 50.50 62.12 3390 67.53 19.65 14.85 Espuma de Zn-Ag 1.55 1.24 2.03 318 8.45 53.30 72.03 Non Float 71.76 0.27 27.44 11 18.10 0.21 13.12 Over flow (lamas) 25.82 0.23 8.41 10 5.92 0.20 4.49 Total colas 97.58 0.26 35.85 11 24.03 0.21 17.61 Cabeza Calculada 100.00 0.71 100.00 45 100.00 1.15 100.00 Los resultados mejoran considerablemente en ley y en recuperación en los tres elementos valiosos. Las condiciones de operación y consumo de reactivos, se detallan en el flujograma de la figura 27. Los índices metalúrgicos que se logran, en estas condiciones de operación, son: - - Radio de enriquecimiento de la plata, en el concentrado de plomo: 75.33 Radio de enriquecimiento de la plata, en el concentrado de zinc: 7.07 Radio de enriquecimiento del plomo: 71.13 Radio de enriquecimiento del zinc: 46.35 Radio de enriquecimiento del zinc: 43.10 Informe Nº 09/09 58 Informe Nº 09/09 59 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Universidad Técnica de Oruro Facultad Nacional de Ingeniería - Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Radio de concentración del zinc: 64.52 Recuperación de la plata, en el concentrado de plomo: 67.53% Recuperación de la plata, en el concentrado de zinc: 8.45% Recuperación total de la plata: 75.98% Ley de la plata, en el concentrado de plomo: 3390 g/t Ag Ley de la plata, en el concentrado de zinc: 318 g/t Ag Ley del plomo en el concentrado final de plomo: 50.50% Ley de zinc en el concentrado final de zinc: 53.30% Recuperación de plomo, 62.12% Recuperación del Zinc: 72.03% 4.2.4 ANALISIS GRANULOMETRICO DE LAS COLAS DE FLOTACION Estos análisis granulométricos se refieren específicamente a las colas (non floats) de las pruebas de flotación a ciclo abierto. a) Cola de flotación a ciclo abierto, de la prueba 1: El resultado es el siguiente: Tabla 29.- Balance metalúrgico del análisis granulométrico, colas de flotación prueba 1 Productos +150# -150# +200# -200# +270# -270# +325# -325# +400# -400# Cabeza calculada Peso % 8.92 12.71 8.56 9.28 6.38 54.15 100.00 PLOMO % Pb % Dist. 0.211 7.32 0.186 9.20 0.186 6.19 0.154 5.56 0.207 5.14 0.316 66.58 100.00 0.26 PLATA g/t Ag % Dist. 17 15.39 11 14.19 11 9.55 9 8.48 13 8.42 8 43.97 9.9 100.00 ZINC % Zn % Dist. 0.557 33.65 0.296 25.47 0.145 8.40 0.072 4.53 0.078 3.37 0.067 24.57 0.15 100.00 b) Cola de flotación a ciclo abierto, de la prueba 2: El resultado es el siguiente: - Tabla 30.- Balance metalúrgico del análisis granulométrico, colas de flotación prueba 2 Radio de concentración del plomo: 114.94 60 Informe Nº 09/09 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Productos +150# -150# +200# -200# +270# -270# +325# -325# +400# -400# Cabeza calculada Peso % 10.05 13.53 16.40 7.66 10.90 41.45 100.00 Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales PLOMO % Pb % Dist. 0.162 7.01 0.169 9.84 0.160 11.29 0.184 6.06 0.205 9.62 0.315 56.18 100.00 0.23 PLATA g/t Ag % Dist. 9 9.54 9 12.85 9 15.57 11 8.88 12 13.80 9 39.35 9.5 100.00 ZINC % Zn % Dist. 0.272 32.43 0.099 15.89 0.065 12.64 0.048 4.36 0.044 5.69 0.059 29.00 0.08 100.00 61 Informe Nº 09/09 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales El resultado es el siguiente: Tabla 33.- Balance metalúrgico del análisis granulométrico, colas de flotación prueba 5 Productos +150# -150# +200# -200# +270# -270# +325# -325# +400# -400# Cabeza calculada c) Cola de flotación a ciclo abierto, de la prueba 3: Peso % 10.17 13.28 10.08 9.66 7.90 48.91 100.00 PLOMO % Pb % Dist. 0.179 7.04 0.176 9.04 0.189 7.37 0.178 6.65 0.220 6.72 0.334 63.18 100.00 0.26 PLATA g/t Ag % Dist. 8 9.66 7 11.03 9 10.77 7 8.03 15 14.06 8 46.44 8.4 100.00 ZINC % Zn % Dist. 0.466 40.73 0.195 22.26 0.075 6.50 0.053 4.40 0.044 2.99 0.055 23.12 0.12 100.00 En forma similar a lo que ocurrió con la muestra LM, en ésta en esta también se encuentran las mayores distribuciones de los elementos valiosos por debajo de la malla 400. El resultado es el siguiente: Tabla 31.- Balance metalúrgico del análisis granulométrico, colas de flotación prueba 3 Productos +150# -150# +200# -200# +270# -270# +325# -325# +400# -400# Cabeza calculada Peso % 9.11 10.20 10.54 6.41 8.09 55.65 100.00 PLOMO % Pb % Dist. 0.22 7.67 0.235 9.18 0.197 7.95 0.181 4.44 0.208 6.44 0.302 64.32 100.00 0.26 PLATA g/t Ag % Dist. 12 12.00 12 13.45 9 10.42 9 6.34 10 8.89 8 48.90 9.1 100.00 4.2.5 ANALISIS SIZE BY SIZE ZINC % Zn % Dist. 0.166 11.45 0.100 7.73 0.075 5.99 0.107 5.19 0.070 4.29 0.155 65.34 0.13 100.00 Para realizar este diagnóstico es necesario contar con el análisis granulométrico de la alimentación a la flotación rougher. i) Tabla 34.- Balance metalúrgico del análisis granulométrico, ALIMENTACION, a las pruebas de flotación a ciclo abierto Peso PLOMO PLATA ZINC Productos % % Pb % Dist. g/t Ag % Dist. % Zn % Dist. +150# 6.33 0.432 3.78 38 5.52 1.24 6.89 -150# +200# 8.22 0.636 7.22 54 10.19 1.57 11.30 -200# +270# 12.46 0.674 11.62 52 14.89 1.57 17.14 -270# +325# 3.78 0.883 4.61 70 6.07 2.02 6.70 -325# +400# 7.27 1.470 14.78 98 16.37 2.37 15.14 -400# 61.95 0.677 57.99 33 46.96 0.79 42.83 Cabeza calculada 100.00 100.00 100.00 100.00 0.72 43.5 1.14 d) Cola de flotación a ciclo abierto, de la prueba 4: El resultado es el siguiente: Tabla 32.- Balance metalúrgico del análisis granulométrico, colas de flotación prueba 4 Productos +150# -150# +200# -200# +270# -270# +325# -325# +400# -400# Cabeza calculada Peso % 11.28 14.03 12.43 10.83 10.04 41.39 100.00 PLOMO % Pb % Dist. 0.164 7.59 0.167 9.61 0.174 8.87 0.155 6.89 0.210 8.64 0.344 58.39 100.00 0.24 PLATA g/t Ag % Dist. 10 9.74 10 12.11 12 12.88 9 8.42 12 10.40 13 46.45 11.6 100.00 Análisis granulométrico de la alimentación ZINC % Zn % Dist. 0.163 28.65 0.085 18.59 0.048 9.30 0.033 5.57 0.032 5.00 0.051 32.89 0.06 100.00 Este análisis granulométrico, a través del % Peso, permite calcular el d80 del producto molido; para ello se tiene el siguiente gráfico: e) Cola de flotación a ciclo abierto, de la prueba 5: Informe Nº 09/09 62 Informe Nº 09/09 63 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Este gráfico permite observar en forma clara que el elemento plomo no se recupera bien en los granos gruesos y tampoco se recupera adecuadamente lo que se encuentra por debajo de la malla 400; solo es posible una adecuada recuperación los tamaños de grano que están por encima de 400 Mallas y por debajo de 270 Mallas Ty. Una situación más pronunciada e inaceptable se da con el elemento zinc; la recuperación de este elemento en las fracciones gruesas es pésima, especialmente por encima de 200 Mallas Ty. Esta situación debe ser corregida en siguientes pruebas. 100.00 P es o!P as ante!Ac um ulado,!% Universidad Técnica de Oruro Facultad Nacional de Ingeniería 90.00 80.00 70.00 60.00 50.00 40.00 30.00 ii) 20.00 10.00 0.00 0 20 40 60 80 100 Alimentación vs cola de la prueba 2, flotación a ciclo abierto En este caso no se puede realizar el análisis porque, previa a la flotación diferencial, se efectuó el deslamado por ciclonaje, eliminando la posibilidad de llevar adelante el análisis correspondiente. 120 T a m a ño!de !g ra no,!Mic rone s Figura 28.- Análisis granulométrico de la alimentación a flotación rougher iii) Alimentación vs cola de la prueba 3, flotación a ciclo abierto Entonces, el d80 es igual a 64 micrones y el d50 es igual a 30 micrones Este análisis granulométrico, también permitirá calcular las leyes de cada tamaño de grano de las alimentaciones con las que se efectuó cada prueba de flotación y con la cola de cada prueba se efectúa el análisis size by size. ii) Este análisis es más práctico y objetivo a través de un gráfico como el que se muestra en la figura 30. Alimentación vs cola de la prueba 1, flotación a ciclo abierto Este análisis es más práctico y objetivo a través de un gráfico como el que se muestra en la figura 29. Figura 30.- Análisis size by size, alimentación vs cola de la prueba 3, en ciclo abierto Las pérdidas de los elementos valiosos, en esta prueba, disminuyen en forma considerable. iv) Figura 29.- Análisis size by size, alimentación vs cola de la prueba 1, en ciclo abierto 64 Informe Nº 09/09 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales No se puede efectuar este análisis en virtud de que la prueba de flotación se efectuó previo deslame de la muestra. v) No se puede efectuar este análisis en virtud de que la prueba de flotación se efectuó previo deslame de la muestra. 4.2.6 DETERMINACION DEL CONTENIDO DE LAMAS EN COLAS DE FLOTACION Estas pruebas se llevaron a cabo a través de un ciclonaje en dos etapas. Los resultados se muestran a continuación a) Pruebas con colas obtenidas en ciclo abierto Tabla 25.- Resumen de las pruebas de determinación de lamas-arcillas, ciclo abierto Cola P-1 Cola P-2* Cola P-3 Cola P-4* Cola P-5* % Peso % Peso % Peso % Peso % Peso 24,92 13,82 25,55 13,04 13,55 75,08 86,18 74,45 86,96 86,45 Alimentación 100,00 100,00 100,00 100,00 *La cola proviene de una prueba de flotación previo ciclonaje de la alimentación 100,00 De la tabla 25, se conoce que un 25.24% e peso, aproximadamente, son lamas cuando la muestra que se flota no se deslamo previamente y un 13.47% en peso cuando previamente a la flotación se deslamó. b) Pruebas con colas obtenidas en ciclo cerrado Tabla 26.- Resumen de las pruebas de determinación de lamas-arcillas, ciclo cerrado Cola P-1 Cola P-2* Cola P-3* Denominación % Peso % Peso % Peso Over flow (arcillas, lamas) 26,83 13,82 14,07 Under flow 73,17 86,18 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales 4.2.7.1. CON COLA (NON FLOAT) SIN PREVIO DESLAME Tabla 27.- EVALUACION RESULTADOS SEDIMENTACION Prueba Nº Apogee 655 Volumen pulpa, cm3 1000 Muestra Colas de flotación Peso de la pulpa, g 1186.329 Tipo de floculante Magnafloc 292 Tamaño de partícula -100 Mallas Ty Densidad muestra, g/cm3 Dosificación, g/t 0, 10 y 20 2.691 Fracción vol. iniacial 0,11 Fracción vol. final 0,271 Interfase sólido-líquido Concentración del floculante, g/t 0 20 30 Nº Tiempo, seg. Altura H, m Altura H, m Altura H, m 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 0 90 150 480 600 960 1320 1500 2220 2520 3120 3420 4500 5400 6300 7200 8100 9900 10800 12600 13500 14400 16560 21840 86400 0.360 0.359 0.358 0.357 0.355 0.350 0.346 0.344 0.332 0.330 0.326 0.323 0.312 0.302 0.294 0.284 0.276 0.263 0.254 0.244 0.239 0.236 0.221 0.211 0.178 0.360 0.359 0.357 0.354 0.352 0.346 0.340 0.337 0.325 0.320 0.314 0.310 0.298 0.284 0.270 0.262 0.247 0.228 0.224 0.216 0.215 0.214 0.203 0.198 0.185 0.360 0.359 0.356 0.351 0.347 0.342 0.336 0.331 0.319 0.314 0.298 0.293 0.278 0.265 0.251 0.241 0.228 0.211 0.207 0.201 0.199 0.197 0.195 0.194 0.193 85,93 Alimentación 100,00 100,00 100,00 *La cola proviene de una prueba de flotación previo ciclonaje de la alimentación La tabla 26, muestra que el 26.83% en peso corresponde a las lamas cuando no se realiza un deslame antes de la flotación y un 13.95% cuando esta deslamado. 4.2.7 PRUEBAS DE SEDIMENTACION A PARTIR DE LAS COLAS DE FLOTACION Informe Nº 09/09 65 Para estas pruebas, se tomo la cola de la prueba 1 de flotación en ciclo abierto. Los resultados alcanzados se muestran en las siguientes tablas, considerando un flujo de alimentación de 25% sólidos. Alimentación vs cola de la prueba 5, flotación a ciclo abierto Denominación Over flow (arcillas, lamas) Under flow Alimentación vs cola de la prueba 4, flotación a ciclo abierto Informe Nº 09/09 66 Tabla 28.- Resumen de resultados con diferentes concentraciones de floculante Detalle de parámetros Concentración del floculante, g/t 0 20 30 Densidad del mineral seco, !s (g/cm3) 2,691 2,691 2,691 Fracción volumétrica de descarga, "D 0,271 0,271 0,271 Velocidad de sedimentación, Vs ("k) m/s 9.892x10-6 1.423x10-5 1.856x10-5 Área unitaria, m2/TPD 2,536 1,756 1,501 Área total espesador, m2 para 700 TPD 1775,20 1229,20 1050,70 Diámetro del espesador calculado, m 47,54 39,56 36,58 Diámetro del espesador calculado, pies 155,98 129,79 120,00 Informe Nº 09/09 67 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Finalmente debe tomarse en cuenta que el método empleado sugiere que al diámetro calculado del espesador debe incrementarse el 25%, es decir, si el diámetro del espesador es de 48 m, para una alimentación de 25% sólidos, aproximadamente, y una descarga del 50% Sólidos, en realidad el diámetro deberá ser 60 metros. Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Fracción volumétrica de descarga, "D Velocidad de sedimentación, Vs ("k) m/s Área unitaria, m2/TPD Área total espesador, m2 para 700 TPD Diámetro del espesador calculado, m Diámetro del espesador calculado, pies 0,266 1.583x10-5 1.538 1076.60 37.02 121.47 0,266 1.982x10-5 1.180 826.00 32.43 106.40 0,266 2.913x10-5 0.844 590.80 27.43 89.98 4.2.7.2. CON COLA (NON FLOAT) PREVIO DESLAME Como se puede ver, en los resultados, el área superficial del espesador convencional disminuye considerablemente cuando se trata de colas provenientes de la flotación previo deslame. Para estas pruebas, se tomo la cola de la prueba 2 de flotación en ciclo abierto. Los resultados alcanzados se muestran en las siguientes tablas: 4.2.8 DETERMINACION DEL WORK INDEX 4.2.8.1 DESCRIPCION DE LA MUESTRA Tabla 29.- EVALUACION RESULTADOS SEDIMENTACION Prueba Nº Apogee 664 Volumen pulpa, cm3 1000 Muestra Colas de flotación Peso de la pulpa, g 1189.655 Tipo de floculante Magnafloc 292 Tamaño de partícula -100 Mallas Ty Densidad muestra, g/cm3 Dosificación, g/t 0, 10 y 20 2.760 Fracción vol. iniacial 0,108 Fracción vol. final 0,266 Interfase sólido-líquido Concentración del floculante, g/t 0 20 30 Nº Tiempo, seg. Altura H, m Altura H, m Altura H, m 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 0 90 150 480 600 960 1320 1500 2220 2520 3120 3420 4500 5400 6300 7200 8100 9900 10800 12600 13500 14400 16560 21840 86400 0.360 0.357 0.355 0.350 0.348 0.343 0.338 0.335 0.324 0.320 0.310 0.306 0.278 0.265 0.252 0.241 0.227 0.210 0.198 0.182 0.176 0.173 0.163 0.152 0.130 0.360 0.356 0.352 0.343 0.339 0.332 0.325 0.322 0.310 0.302 0.292 0.280 0.255 0.238 0.221 0.210 0.193 0.175 0.165 0.155 0.153 0.150 0.145 0.137 0.133 La muestra corresponde a yacimiento primario de polisulfuros con poco contenido de sulfuros en el que prevalece la pirita. La densidad real de la muestra, determinada por el método del picnómetro, es de 2.712 g/cc. Por las características mostradas durante la preparación de la muestra, se observa una mena caracterizada como “blanda”, con tendencia a formar lamas por la presencia de una importante cantidad de arcillas. 0.360 0.355 0.351 0.338 0.328 0.322 0.311 0.302 0.272 0.260 0.249 0.238 0.211 0.196 0.180 0.168 0.160 0.153 0.149 0.144 0.143 0.141 0.139 0.138 0.137 4.2.8.2 ENSAYO ESTANDAR a) PARA UNA MALLA DE CORTE DE 65 MALLAS TYLER MUESTRA: LB MALLA DE CORTE: P1 = 65 Mallas Tyler (212 micrones) GRANULOMETRIAS TAMAÑO ALIMENTACION PRODUCTO MALLA TYLER A MOLINO MOLIDO "m # (micrones) % Retenido % Acumul.Pas % Retenido % Acumul. 6 3350 0 100,00 8 2360 8.09 91.91 10 1700 9.97 81.94 14 1180 8.58 73.36 20 850 8.13 65.23 28 600 6.65 58.58 35 425 6.10 52.48 48 300 5.51 46.97 65 212 4.66 42.31 0.00 100.00 100 150 3.57 38.74 19.30 80.70 150 106 3.52 35.22 16.77 63.92 200 75 3.82 31.40 10.13 53.80 -200 -75 31.40 0.00 53.80 0.00 Alimentación 100.00 100.00 Tabla 30.- Resumen de resultados con diferentes concentraciones de floculante Detalle de parámetros Concentración del floculante, g/t 0 20 30 Densidad del mineral seco, !s (g/cm3) 2,760 2,760 2,760 68 Informe Nº 09/09 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales RESUMEN RESULTADOS Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales 200 75 -200 -75 Alimentación F80 , ("m) = 1582.173(1) P80, ("m) = 69 Informe Nº 09/09 (2) 148.174 Gbpe, (g/rev) = 1.802(3) 3.82 31.40 100.00 (Gbp ) 0.82 wi * 44.5 ( 10 10 % ( p1 ) 0.23 & ) # F80 #$ '& P80 44.5 % ( 10 10 (1.802) 0.82 x (212) 0.23 & ) # 1582.17 $ ' 148.174 58.09 0.00 F80 , ("m) = 1582.173(1) P80, ("m) = * 16.34 58.09 100.00 RESUMEN RESULTADOS Wi, (Kwh/tc) = 9.8233(4) wi 31.40 0.00 115.58(2) Gbpe, (g/rev) = 1.523(3) Wi, (Kwh/tc) = 10.775(4) wi * 9.8233 Kwh / tc (2) y (2), del análisis granulométrico de la alimentación y del producto (por interpolación) (3), de las pruebas, siguiendo las normas del método sugerido por Bond (4), por cálculo. wi Donde: F80 = Tamaño en micrones bajo el cual está el 80% de la alimentación. P80 = Tamaño en micrones bajo el cual está el 80% del producto. P1 = Malla de corte en micrones Gbpe = gramos por revolución del molino de bolas en estado estacionario. Wi = Consumo unitario de energía que debería tener un material que se muele en el molino, Kwh/tc * * 44.5 ( 10 10 % (Gbp ) 0.82 ( p1 ) 0.23 & ) # F80 #$ '& P80 44.5 % ( 10 10 (1.523) 0.82 x (150) 0.23 & ) # 1582.173 $ ' 115.58 * 10.77538 Kwh / tc c) PARA UNA MALLA DE CORTE DE 150 MALLAS TYLER b) PARA UNA MALLA DE CORTE DE 100 MALLAS TYLER MUESTRA: LB MALLA DE CORTE: P1 = 100 Mallas Tyler (150 micrones) GRANULOMETRIAS MALLA TAMAÑO ALIMENTACION PRODUCTO TYLER A MOLINO MOLIDO "m # (micrones) % Retenido % Acumul.Pas % Retenido % Acumul. 6 3350 0 100,00 8 2360 8.09 91.91 10 1700 9.97 81.94 14 1180 8.58 73.36 20 850 8.13 65.23 28 600 6.65 58.58 35 425 6.10 52.48 48 300 5.51 46.97 65 212 4.66 42.31 100 150 3.57 38.74 0.00 100.00 150 106 3.52 35.22 25.57 74.43 Informe Nº 09/09 70 MUESTRA: LB MALLA DE CORTE: P1 = 150 Mallas Tyler (106 micrones) GRANULOMETRIAS MALLA TAMAÑO ALIMENTACION PRODUCTO TYLER A MOLINO MOLIDO "m # (micrones) % Retenido % % Retenido % Acumul. Acumul.Pas 6 3350 0 100,00 8 2360 8.09 91.91 10 1700 9.97 81.94 14 1180 8.58 73.36 20 850 8.13 65.23 28 600 6.65 58.58 35 425 6.10 52.48 48 300 5.51 46.97 65 212 4.66 42.31 100 150 3.57 38.74 150 106 3.52 35.22 0.00 100.00 200 75 3.82 31.40 21.60 78.40 Informe Nº 09/09 71 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales -200 -75 Alimentación 31.40 100.00 0.00 78.40 100.00 F80 , ("m) = 1582.173(1) 77.296(2) Gbpe, (g/rev) = 1.228(3) Wi, (Kwh/tc) = 11.376(4) wi * (Gbp ) * wi 0.82 Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Las pruebas de flotación diferencial, con esta muestra, arrojaron resultados por debajo de las expectativas, aunque se puede afirmar que para encarar una flotación diferencial a nivel industrial, necesariamente debe deslamarse la carga, puesto que las lamas perjudican enormemente en el proceso. RESUMEN RESULTADOS P80, ("m) = Universidad Técnica de Oruro Facultad Nacional de Ingeniería 0.00 44.5 ( 10 10 % ) ( p1 ) & # F80 $# '& P80 0.23 44.5 ( 10 % 10 (1.228) 0.82 x (106) 0.23 & ) # 1582.173 $ ' 77.296 * 11.3764 Kwh / tc Las mejores pruebas tanto en circuito abierto como en ciclo cerrado fueron obtenidas previo deslamado; en efecto, la tabla 25 muestra los resultados de la prueba de flotación Nº 5, en circuito abierto y se puede ver un concentrado de plomo con 43% Pb y 1940 g/t Ag y el concentrado de zinc tiene una ley de 52% Zn, con recuperaciones que están en el orden de 46.01% para el plomo, 50.39% para la plata (sumando las recuperaciones del concentrado de plomo y del concentrado de zinc) y 48.01% para el zinc; estos valores son bajos, comparando por ejemplo con los obtenidos con la muestra LM; pero, en un hecho bastante positivo, los resultados de la prueba 3 de flotación en ciclo cerrado, tabla 28, muestran índices metalúrgicos bastante más alentadores ya que se logra obtener un concentrado de plomo con una ley de 50.5%Pb y 3390 g/t Ag , mientras que el concentrado de zinc tiene una ley de 53.30% Zn, en cuanto a las recuperaciones se refiere se puede indicar que el plomo alcanza a 62.12%, 75.98% para la plata y 72.03% para el zinc. Puesto que se efectuaron pruebas a diferentes mallas de corte es posible realizar un gráfico, como el que se muestra a continuación, en el cual se puede ver más objetivamente la variación del consumo de energía en función, precisamente, de la Malla de Corte. Los análisis granulométricos de las colas de flotación en ciclo abierto y los análisis size by size, muestran que la mayor parte de las pérdidas de los elementos valiosos, en forma similar lo que ocurre con la muestra LM, se encuentran en los granos más finos y que están por debajo de la malla 400, -38 micrones. Work!Index ,!Mues tra!L B El contenido de lamas en las colas de flotación, cuando ésta se realiza sin previo deslame, está alrededor de 25.24% en peso y cuando se realiza un deslamado previo, estas son del orden del 13.47% en peso. Por otro lado, la velocidad de sedimentación de las colas cuando no se realiza el deslame y cuando no se usan un floculante es del orden de 9.892 x 10-6 m/s y esta mejora cuando se efectúa un previo deslame, la velocidad es de 2.312 x 10-5 m/s. Work!Index,!K wh/tc 12 10 8 6 4 Finalmente, el Work Index, de esta muestra tiene la siguiente secuencia de valores: 2 MALLA DE CORTE 0 0 50 100 150 200 MICRONES 65 212 9.823 100 150 10.775 150 106 11.376 Ma lla !de !c orte ,!Mic rone s Figura 31- Influencia de la Malla de Corte (65# = 212 µ, 100# = 150 µ, 150# = 106 µ) en el Índice de Trabajo con la muestra LM, empresa Apogee De la figura 31 se puede colegir que a medida que disminuye la malla de corte el molino requiere de un mayor consumo de energía por tonelada de mineral tratado WORK INDEX Kwh/tc MALLAS TYLER 250 5. CONCLUSIONES 4.2.9 COMENTARIOS FINALES PARA LA MUESTRA LB Informe Nº 09/09 Universidad Técnica de Oruro Facultad Nacional de Ingeniería 72 Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales Del análisis de resultados obtenidos y de las observaciones durante las pruebas experimentales, se puede concluir lo siguiente: Informe Nº 09/09 Universidad Técnica de Oruro Facultad Nacional de Ingeniería - MUESTRA LB - - - - - Estos resultados muestran claramente la posibilidad de, obtener similares o incluso, mejores resultados en una operación industrial. - Si bien la presencia de lamas es grande y perjudicial, alrededor del 20% en peso, se ha podido demostrar que nos es necesario un deslame previo a la flotación, posibilitando una mejor recuperación de todos los elementos valiosos. - - - No fue posible una mayor recuperación del elemento plomo, es el que menor recuperación ha arrojado en todas las pruebas de flotación, porque se torna muy difícil la separación de otros sulfuros como el propio mineral de zinc y sulfuros de hierro. Los análisis granulométricos de las colas y los análisis size by size permiten afirmar que la mayor pérdida de los elementos valiosos en las colas se encuentran en tamaños de fina granulometría, concretamente por debajo de 400 Mallas Tyler, -38 micrones. La velocidad de sedimentación de las partículas, a partir de las colas de flotación, es lenta porque algo más del 50% en peso de la muestra que entra al proceso de flotación está por debajo de la malla 400 y gran parte de esta fracción corresponde a la presencia de lamas; esta velocidad es de 1.143 x 10-5 m/s. Informe Nº 09/09 74 - Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales El Índice de Trabajo, Work Index, para una malla de corte de 100 Mallas Tyler, 150 micrones, es de 11.091 Kwh/tc. MUESTRA LM La muestra es apta de ser tratada por el proceso de flotación diferencial ya que se logran obtener concentrados con índices metalúrgicos bastante aceptables; esta situación se ha visto en las pruebas tanto en circuito abierto como en ciclo cerrado. . En circuito abierto se han logrado estos resultados: ley de plata en el concentrado de plomo, 9240 g/t y en el concentrado de zinc, 1875 g/t; ley de plomo en el concentrado de plomo, 50% y el concentrado de zinc alcanza una ley de 50.50% Zn, con las siguientes recuperaciones: plata, 75.46%; plomo, 58.04% y zinc, 83.55%.. En circuito cerrado, estos resultados son todavía mejores: ley de plata en el concentrado de plomo, 6220 g/t; en el concentrado de zinc, 2990 g/t; ley de plomo en el concentrado de plomo, 51.0% y la ley del zinc en su concentrado es de 58.30% y las recuperaciones son: plata, 83.33%; plomo, 74.32% y zinc, 82.60%. 73 Esta muestra también es apta de ser tratada por el proceso de flotación diferencial aunque los índices metalúrgico que se logran son un tanto menores, comparando con la muestra LM, y que es preciso un deslame previo; ya que de otra manera es difícil lograr concentrados finales. esta situación se ha visto solo en la prueba en ciclo cerrado y no así en circuito abierto. . En circuito cerrado se han logrado estos resultados: ley de plata en el concentrado de plomo, 3390 g/t y en el concentrado de zinc, 318 g/t; ley de plomo en el concentrado de plomo, 50.50% y el concentrado de zinc alcanza una ley de 53.30% Zn, con las siguientes recuperaciones: plata, 75.98%; plomo, 62.12% y zinc, 72.03%. - Estos resultados, muestran claramente la tendencia de, incluso, obtener mejores resultados en una operación industrial. - La presencia de lamas es enorme y perjudicial, alrededor del 25% en peso, por lo que se ha demostrado que no es posible una adecuada flotación si no se efectúa previamente un deslamado. - No fue posible una mayor recuperación del elemento plomo, es el que menor recuperación ha arrojado en todas las pruebas de flotación, porque se torna muy difícil la separación de otros sulfuros como el propio mineral de zinc y sulfuros de hierro, esta situación similar también se observó con la muestra LM. - Los análisis granulométricos de las colas y los análisis size by size permiten afirmar que la mayor pérdida de los elementos valiosos en las colas se encuentran en tamaños de fina granulometría, concretamente por debajo de 400 Mallas Tyler, -38 micrones. - La velocidad de sedimentación de las partículas, sin la adición de floculante, a partir de las colas de flotación, es lenta porque algo más del 50% en peso de la muestra que entra al proceso de flotación está por debajo de la malla 400 y gran parte de esta fracción corresponde a la presencia de lamas; esta velocidad es de 19.982 x 10-6 m/s. - El Indice de Trabajo, Work Index, para una malla de corte de 100 Mallas Tyler, 150 micrones, es de 10.775 Kwh/tc. Informe Nº 09/09 75 Universidad Técnica de Oruro Facultad Nacional de Ingeniería Informe Nº 09/09 Carrera de Ingeniería Metalúrgica Laboratorio Concentración de Minerales 76 APPENDIX V EPCM REPORTS AND ESTIMATES 169