App-based interface with unique multi- touch operation

App-based interface with unique multi- touch operation

App-based interface
with unique multitouch operation
Easy machine operation.
Longer machine running time.
www.dmgmori.com
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Corporate organisation
App-based interface with
unique multi-touch operation
celos® for networking erp,
pps, mes, pdm and cad / cam:
Easy machine operation. Longer machine running time.
CELOS® from DMG MORI is as easy to use as your smartphone and networks all
Transferring of order data, 3D geometries,
NC programs, tool data and feedback of the
order status, completion or interruption
Effective, complete and error-free information
flow and data exchange with the machines
­machines with your corporate organisation. This enables the consistent administration,
documentation and visualisation of order, process and machine data. 16 apps help
the operator prepare, optimise and process production jobs without any errors.
CELOS® simplifies the process from the idea to the finished product. It holistically
PDM
PPS / MES
improves the profitability of production. Paperless production is based on the unique
connection of the machine to higher-level company structures. The operation of the
ERP
CAD / CAM
machine is greatly simplified, standardised and automated. This makes it faster and
more reliable.
highlights:
30 % shorter machine set-up times
50 % faster machine operation
20 % higher machine running time
30 % less machine idle time
“Thanks to CELOS®, I can now
fully network our machines with
my organisation’s operations.”
Lucas Santelmann, Managing Director,
Santelmann Zerspanungstechnik
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Planning /
work scheduling
Production
PC version of celos® for
planning and monitoring:
Control the entire production and
manufacturing process
Live monitoring of all machines
Higher machine utilisation, improved
production flow
celos® for easy, structured and
automated handling of the machine:
All orders are scheduled with all
necessary information and apps
speed up machine operation
30 % faster set-up and active
error prevention
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The use of
on
your DMG MORI machines
Faster operation and set-up. Higher quantities.
As a system that does not depend on control systems or technology, CELOS®
21.5" multitouch display
Central access to all
available applications.
­optimises the interaction between human and machine. The main features include
the new DMG MORI ERGOline® Control with an adjustable 21.5" multi-touch
monitor featuring an icon-supported, gesture-controlled user interface.
The unique apps help the machine operator prepare, optimise and process
­production jobs without any errors. Quick operation and set-up allows for
­significantly higher quantities. CELOS® connects with higher-level company
and production systems, allowing unique and holistic integration of the machine
into the company organisation.
celos® is available for the following control systems:
CELOS® with SIEMENS
CELOS® with MAPPS on MITSUBISHI or FANUC
CELOS®
with SIEMENS
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“All the order data for my
work electronically compiled
in one job, super.”
Dieter Stauber, CNC turner,
August Strecker GmbH & Co KG
App menu
Central access to all available applications.
Multi-touch control panel
with CELOS® with MAPPS on MITSUBISHI,
for innovative convenience of use with a unique
range of functions.
DMG MORI SMARTkey®
Customised user authorisation. Individually
adapted access privileges to the control system
and machine. With internal USB memory.
CELOS®
with MAPPS
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PC version
Consistent
production planning
Networking of the machine with the corporate organisation.
With the PC version of CELOS® you can directly plan, monitor and control your
­production process during job preparation. Direct access to your machines allows
you to merge your planning and production. This will enable you to meet the
­requirements of the future project Industry 4.0 today.
pc version of celos® for work scheduling:
Control the entire production and manufacturing process
Create and manage orders and assign them to machines
Higher machine utilisation and improved production flow
pc version of celos® for machine status monitoring:
Live monitoring of all machines and early reporting
Boost productivity by avoiding downtimes
of outstanding maintenance activities
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“CELOS® gives me direct
access to the machines and
helps me plan and monitor
them in a much better way.”
Werner Fritz, Production Manager,
Paul Horn GmbH
Straight from the PC
to the machine
Job preparation on the PC with a
direct connection to the machines.
nlx 2500 | 700
dmu 65 monoblock®
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Apps
16 intuitive applications
Optimal preparation. Quick and error-free
processing of production jobs.
Like on a smartphone, the operator has direct, central access to all available
­applications through the app menu. These are quick and easy to operate with
the unique multi-touch screen.
categorisation of apps – a guide to the five groups:
production: Apps for production planning and
control and assisting with job processing
utilities: Production support, conversion tools
and access to reference material
support: Maintenance and service assistant,
online support from DMG MORI
configuration: Intelligent energy management
and individual configuration of all apps
machine views: Detailed machine and order
status display, live status in real time
Quick-launch bar
Customisable so you can
quickly access your most
frequently used apps.
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app menu interface
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job manager interface
job manager
Organised job management optimises
machine utilisation and set-up times
systematic creation
and administration of
all order data
›› Creation and configuration of
new orders
›› Structured saving of all productionrelated data and documents
job scheduler
Machine-based job scheduling improves
utilisation and production flow
scheduling for all machines
›› Record, manage and schedule
various jobs for production
›› Assign and transfer the jobs to
the machine/s
›› Overview of the overall order
status of all machines
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job scheduler interface
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job assistant interface
job assistant
Menu-driven instructions minimise errors
and reduce set-up and idle time
assists set-up and processing
of jobs from the job queue
›› Scheduled machine-specific
job queue
›› Provides all job-related data
and documents
›› Menu-guided machine set-up
›› Error prevention thanks to work
­instructions with mandatory
acceptance function
tool handling
Automated loading and unloading
lists reduce retooling times
tool change list for
­anticipated, optimised
retooling
›› All tools required for a job are displayed
›› Automatic loading list generation
›› Generation of an unloading list through
the automatic detection of all tools not
­required for subsequent jobs
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tool handling interface
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control interface
control
Effective and powerful
machine operation
machine control system with
touch operation and addi­
tional dmg mori functions
›› Conventional control system user interface
›› Full machine status overview
›› Drawings displayed for programming
pallet changer
Maximum machine productivity with
automated pallet management
easy handling of two
or three pallets
›› Error-free prioritisation, setting up and
monitoring of automated production
›› Intuitive assignment of a job to a pallet
›› Process-assured transfer of all NC
­programs to CNC
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pallet changer interface
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cad-cam view interface
cad-cam view
The effective exchange of information
improves productivity
remote operation from
any pc workstation
›› Remotely accessing external
computers is simple
›› Office workstation directly on the machine
›› Any software can be run on the control
system, e. g. CAD / CAM or ERP
tech calculator
No errors or machine idle time thanks
to correctly calculated values
automatic calculation
of technology data,
­measurements and values
›› Calculation of speed, feed or spindle
load for any material or process
›› Calculation of defined measurements
for clearances or threads, in line with
­applicable standards
›› Scientific calculator
›› 50 % less time for calculations
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tech calculator interface
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documents interface
documents
Immediately available information
reduces machine idle time
digital reference material
for your documents
›› Library containing all machine and
control system handbooks
›› Storage of any customer-specific
­documents
›› Full text search and bookmark function
for recurring reference areas
›› Important information can be found
in half the time
organizer
The optimised exchange of information
improves productivity across all shifts
calendar, notification
and alarm systems
›› Calendar with note and
alarm functions
›› Distribution of notifications
across all machines
›› Generation of individual or
group messages
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organizer interface
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netservice interface
netservice
Online support minimises machine
downtime and service costs
direct dmg mori support
through qualified online
­diagnostics
›› Remote communication to the DMG MORI
service team through the control system
›› Online error analysis and technical support
›› Maximum data security with VPN access
service agent
Maintenance planned and carried out by the
operator leads to trouble-free production
assistant to help plan and
carry out maintenance
›› Overview of all maintenance work
on the machine
›› Advance warning of upcoming
­maintenance and service work
›› List of all necessary spare parts
and equipment
›› In-process support
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service agent interface
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energy saving interface
energy saving
Reduces the energy consumption and
running costs of the machine
manages the energy con­
sumption of the machine
›› Machine power recorded by time
or NC block
›› Shutdown, warm-up and standby
functions for the machine,
pneumatics, screen and lighting
›› Reduce energy consumption whilst
­improving productivity
settings
Flexibility through customisation to
suit all needs and requirements
individual configuration
of celos® applications
›› SMARTkey®-supported user and
privilege management
›› Customised app configuration
›› General system settings
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settings interface
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status monitor interface
status monitor
Effective documentation and control
of the machine and job status
detailed machine and order
status display in real time
Displayed at a glance:
›› Job information including quantity
­produced, batch size and remaining time
›› Machine status
›› Axis and spindle utilisation
›› Maintenance alerts and warning notices
messenger
Immediate idle state detection
boosts productivity
live status and evaluation
of all machines
›› Clear live status of all networked machines
›› Reduce idle times and increase productivity
›› Evaluation of machine running time,
idle state and stoppages
›› Evaluation of the profitability of jobs
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messenger interface
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Experience
live at trade fairs and in
our Technology Centres
Come and see our innovative, cutting-edge
technology for yourself.
We would be happy to give you a demonstration of CELOS® at your nearest DMG MORI
Technology Centre. If you are interested, please book a demonstration with us.
Alternatively, we would be happy to see you at one of the numerous trade fairs
at which DMG MORI presents CELOS® first-hand. There is sure to be one near you.
the video on celos®
If your mobile has QR code recognition software,
you can view the video immediately.
You can find all current trade fair dates at
www.dmgmori.com
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Easy, quick and reliable
machine operation
PRO.D6686_0915UK
App-based interface with perfect support for
setting up and processing production jobs.
Higher machine utilisation
and improved production flow
Networking of the machine with the corporate organisation.
dmg electronics gmbh
DECKEL MAHO-Straße 1, 87459 Pfronten
Tel.: +49 8363 89 - 8458, www.dmgmori.com