Product Overview for Process Automation
Transcripción
Product Overview for Process Automation
.com.ar .at .com.au .be .bg .com.br .by .ca .ch .cl .cn .co .cz .de .dk .ee .es .fi .fr .gr .hk .hr .hu .co.id .ie .co.il .in .ir .it .jp .kr .lt .lv .mx Product Overview Festo worldwide www.festo.com Cover-Master-Datei_Softcover_R0mm-PO-PA2014.indd 1 135580 (EN) Subject to change – 2014/03 .com.my .nl .no .co.nz .pe .ph .pl .pt .ro .ru .se .sg .si .sk .co.th .com.tr .tw .ua .co.uk .us .co.ve .vn .co.za for Process Automation 28.04.2014 15:39:44 Product Overview for Process Automation Edition 2014/03 All technical data are correct at the time of going to print. All texts, representations, illustrations and drawings included in this catalogue are the intellectual property of Festo AG & Co. KG, and are protected by copyright law. No part of this publication may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying or otherwise, without the prior written permission of Festo AG & Co. KG. All technical data are subject to change according to technical updates. Festo AG & Co. KG Postfach 73726 Esslingen Ruiter Straße 82 73734 Esslingen Germany Festo Your partner for process automation Editorial 4 Pneumatic actuators Product overview 40 Linear actuators for process automation 8 What must be taken into account when using Festo pro- 42 Quarter turn actuators for process automation ducts? Accessories for actuators for process automation Valves 10 Standards-based directional control valves Application-specific directional control valves Non-return valves and quick exhaust valves Ball valves and shut-off valves One-way flow control valves, flow control valves Process/media valves Valve terminals 20 Standards-based valve terminals Universal valve terminals Electrical peripherals Sensors 25 Proximity sensors, for T-slot Sensor boxes Compressed air preparation 27 Service unit combinations: D series, metal Service unit combinations: MS series Filter regulators: D series, metal Filter regulators: MS series Pneumatic connection technology 30 Standard O.D. tubing Push-in fittings Threaded fittings Piping Couplings Distributors Control technology and software 35 Electronic controllers Operator units, text-based Operator units, with touchscreen Software Ready-to-install solutions 38 System solutions Control cabinets Mounting plates and assemblies 2014/03 Subject to change Product Overview for Process Automation www.festo.com/catalogue/... 3 4 www.festo.com/catalogue/... Product Overview for Process Automation Subject to change 2014/03 Dear customer, Any company wishing to be globally successful needs to systematically increase its competitiveness. We can support you in achieving this by focusing on our shared goal of improving your productivity. We advise you right from the beginning (during the design phase) and work with you to find the best automation solution for your application/system. Whether you need individual components such as process valves or valve terminals, electrical peripherals, or ready-to-install process valve units, control cabinets, control panels and controllers we will ensure you get the best automation concept for your system. All technical milestones in automation which will make your work much easier. Thank you for your confidence in the Festo brand and its products. That is what motivates and drives us to make you even more successful. We take advantage of everything possible to make this happen our knowledge, our capabilities, our performance, our products, services and training offerings. We solve your automation tasks with security, efficiency, simplicity and competency. This makes us what we are: è Experts who don't give up. è Professionals who make the working day easier for you. è Technicians who can always get a little more out of components and systems. Or simply engineers of productivity. Benefit from this enthusiasm which goes into our automation solutions, services and training offerings for your factory and process automation tasks. An enthusiasm which you will feel every time you work with us. We're there for you making you feel secure. Dr Ansgar Kriwet Board Member Sales 2014/03 Subject to change Product Overview for Process Automation www.festo.com/catalogue/... 5 Maximum productivity for you and your customers this is our mission. Our know-how, our holistic approach and our love of detail have made us a global leader in automation technology and the world market leader in basic and further technical training. With over 60 years' experience in factory and process automation, we are the right partner for you. Always able to provide an appropriate solution which is characterised by security, simplicity, efficiency and competency. Security Simplicity We want you to feel secure during each and every phase of our collaboration. And confident that you are increasing your productivity. You can rely on our specialists as well as the quality of our products and processes wherever you are and whatever the situation. This is what we stand for as a family-run company with a long tradition in factory and process automation. We make your work easier. From the first idea and product selection through to after sales. We reduce complexity with new product generations and software tools for quick product selection and configuration simplicity is our philosophy. This gives you more time for the really important things: your core business and customers. Efficiency Competency Save energy, materials and effort and reduce both your carbon emissions and your operating costs. With advice and services from Festo for tailored, economical and intelligent solutions. This is how you permanently increase the productivity of your company. Work with experts who understand your industry. We have been setting trends in automation for decades. We smooth the way to maximum productivity with experience and dedication. Our experience is the key to your success: from consultation through to development, training, seminars and products. That is competency in action. 6 www.festo.com/catalogue/... Product Overview for Process Automation Subject to change 2014/03 Giving you a head start: complete automation systems from a single source ... Ethernet Programmable logic controller Control panel Fieldbus Compressed ai r suppl y Remote I/ Os Valve terminal Control cabinet I/ O module Internal bus expansion Valve terminal for direct field connection Analogue input/ output Position sensor Diaphragm valve Digital input Sensors Digital input Position sensor Position sensor Quarter turn actuator Quarter turn actuator Butterfly valve Ball valve Linear actuator ... and innovation through synergies Water technology Biotech/pharma For years, Festo has been developing factory and process automation solutions for a broad range of industry sectors. By transferring our experience and innovations from one industry to another, we take advantage of valuable synergies and create economies of scale. 2014/03 Subject to change Product Overview for Process Automation Food & beverage Fluid engineering You too can benefit from our worldwide network of know-how, because it enables us to develop and implement customised concepts for your system quickly and economically. www.festo.com/catalogue/... 7 Pneumatic actuators > Linear actuators for process automation 11 Linear actuator with displacement encoder Linear actuator Copac Type DFPI DLP Piston diameter 100mm, 125mm, 160mm, 200mm, 250mm, 320mm 80mm, 100 mm, 125mm, 160mm, 200mm, 250mm, 320mm Stroke 40 ... 990 mm 40 ... 600 mm Theoretical force at 6 bar, advancing 4,712 ... 48,255 N 3,016 ... 48,255 N Position sensing Via integrated displacement encoder Via proximity sensor Description Closed-loop controlled actuator for all linear process valves Integrated air supply With optional integrated positioner and valve block Port pattern to Namur for solenoid valves to VDI/VDE 3845 Position feedback via analogue 4...20 mA signal for simple diagnos- Connection for process valves to DIN 3358 tics Easy to integrate into existing control architecture Sturdy and compact housing for use outdoors Connection for process valves to DIN 3358 online: dfpi dlp Quarter turn actuators for process automation Quarter turn actuator Quarter turn actuator Type DAPS DFPB Design Scotch yoke system Rack and pinion Mode of operation Double-acting, single-acting Double-acting, single-acting Size of valve actuator 0008, 0015, 0030, 0053, 0060, 0090, 0106, 0120, 0180, 0240, 0360, 10, 15, 20, 30, 40, 45, 60, 65, 80, 110, 120, 150, 170, 180, 230, 270, 0480, 0720, 0960, 1440, 1920, 2880, 3840, 4000, 5760, 8000 300, 330, 370, 420, 470, 520, 550, 670, 840, 1050 Flange hole pattern F03, F04, F05, F07, F10, F12, F14, F16, F25 F03, F04, F05, F14, F0507, F0710, F1012 Operating pressure 1 ... 8.4 bar 1 ... 8 bar Ambient temperature 50 ... 80 °C 20 ... 80 °C Description High breakaway torques Identical torque characteristic across the entire rotation angle range Approved in accordance with Directive 94/9/EC (ATEX) of 90° Flange hole pattern to ISO 5211 Process valve connection to ISO 5211 on both sides Mounting hole pattern to VDI/VDE 3845 Can be mounted on all process valves using pressure relief slot Available with handwheel as a manual emergency override Mounting hole pattern to VDI/VDE 3845 Corrosion-resistant stainless steel variant Sturdy, non-slip and easy-to-clean aluminium housing Long service life, low wear Increased corrosion protection online: 8 daps www.festo.com/catalogue/... dfpb Product Overview for Process Automation Subject to change 2014/03 Pneumatic actuators > Accessories for actuators for process automation 11 Positioner Type CMSX Standard nominal flow rate 50l/min Ambient temperature 5 ... 60 °C Setpoint value 0 - 10 V, 0 - 20 mA, 4 - 20 mA Operating pressure 3 ... 8 bar Safety note Adjustable, retaining, closing, opening Description For position control of double-acting pneumatic quarter turn actuators in process automation systems Simple and efficient position control based on the PID control algorithm Suitable for quarter turn actuators with a swivel angle of approx. 90° and a mechanical interface in accordance with VDI/VDE Directive 3845 Power supply 24 V DC online: cmsx 2014/03 Subject to change Product Overview for Process Automation www.festo.com/catalogue/... 9 Valves > Standards-based directional control valves Solenoid valve 22 Type NVF3, MGTBH, VSNB Valve function 5/2-way, double solenoid, 5/2-way, single solenoid, 5/2-way or 3/2-way, single solenoid, 5/2-way and 3/2-way, single solenoid Operating pressure 2 ... 10 bar Ambient temperature 20 ... 60 °C Pneumatic connection 1 Sub-base, G1/4 Standard nominal flow rate 400 ... 950 l/min Explosion protection ATEX category for gas: II 2G, ATEX category for dust: II 2D, ignition protection type for gas: c T6, Ex ia IIC T6 X, ignition protection type for dust: c 40°C, Ex tD A21 IP65 T80° C X Description For direct mounting on quarter turn actuators with mounting hole pattern to VDI/VDE 3845 (Namur) High degree of flexibility despite compact design Sturdy housing Operating voltage: 12, 24, 42, 48 V DC; 24, 42, 48, 110, 230, 240 V AC online: namur Application-specific directional control valves Solenoid valve Solenoid valve Type VOFD VOFC Design Directly actuated poppet valve Soft-switching spool valve, piloted piston poppet valve Valve function 3/2-way, closed, single solenoid 3/2-way, closed, single solenoid, 5/2-way, double solenoid, 5/2-way, single solenoid Operating pressure 0 ... 10 bar 2 ... 8 bar Ambient temperature 10 ... 60 °C 25 ... 60 °C Pneumatic connection 1 G1/4, NPT1/4-18, port pattern as per NAMUR G1/2, G1/4, NPT1/4-18, port pattern as per NAMUR Standard nominal flow rate 450l/min 600 ... 3,000 l/min Explosion protection Zone 1 (ATEX), Zone 2 (ATEX), Zone 21 (ATEX), Zone 22 (ATEX) Zone 1 (ATEX), Zone 2 (ATEX), Zone 21 (ATEX), Zone 22 (ATEX) Description For outdoor use under harsh ambient conditions, e.g. in refineries For outdoor use under harsh ambient conditions, e.g. in refineries thanks to sturdy design and high corrosion resistance Ideally suited for process automation, for use in chemical and petrochemical plants Especially suitable for quarter turn actuators thanks to flange pattern to NAMUR Variants with TÜV approval up to SIL3 to IEC 61508 thanks to sturdy design and high corrosion resistance Ideally suited for process automation, for use in chemical and petrochemical plants Variants with TÜV approval up to SIL3 to IEC 61508 Shuttle valve can switch between internal and external pilot air Especially suitable for quarter turn actuators thanks to flange pattern to NAMUR online: 10 vofd www.festo.com/catalogue/... vofc Product Overview for Process Automation Subject to change 2014/03 Valves > Non-return valves and quick exhaust valves Non-return valve Quick exhaust valve Non-return valve Non-return valve, piloted Type VBNF VBQF H, HA, HB HGL Pneumatic connection 1 QS-6, QS-8 G1/8, G1/4, QS-6, QS-8 G1/8, G1/4, G3/8, G1/2, G3/4, G1/8, G1/4, G3/8, G1/2, M5, M5, QS-4, QS-6, QS-8, QS-10, QS-4, QS-6, QS-8, QS-10, QS-12 QS-12, R1/8, R1/4, R3/8, R1/2 Standard nominal flow rate Standard flow rate exhaust 6->0 bar 1,300 ... 2,500 l/min Standard nominal flow rate pressurisation 6->5 bar 350 ... 960 l/min Standard nominal flow rate 1->2 (6-5) 260 ... 620 l/min Operating pressure 0.2 ... 10 bar Description 1,000 ... 5,900 l/min 130 ... 1,600 l/min 0.5 ... 10 bar 1 ... 12 bar 0.5 ... 10 bar Minimal height Minimal height Valve function: non-return Valve function: piloted High flow rate High flow rate Can be rotated horizontally Improved noise emissions Screw-in or in-line installation Pneumatically piloted through 360° in assembled Available with or without With connecting thread at both Screw-in with male thread state silencer Available with ducted and unducted exhaust air online: 22 115 ... 2,230 l/min vbnf vbqf function non-return function ends, push-in connector at Pilot air connection: M5, G1/8, both ends, threaded/push-in G1/4, G3/8, QS-4 connector h-qs hgl Non-return valves and quick exhaust valves Manual override Quick exhaust valve Type HAB SE, SEU Pneumatic connection 1 G1/8, G1/4, G3/8, G1/2 G1/8, G1/4, G3/8, G1/2, G3/4 165l/min 1,000 ... 6,500 l/min Standard nominal flow rate Standard flow rate exhaust 6->0 bar Standard nominal flow rate pressurisation 6->5 bar 300 ... 4,560 l/min Standard nominal flow rate 1->2 (6-5) Operating pressure 0 ... 10 bar 0.2 ... 10 bar Description Valve function: exhaust component Valve function: quick exhaust For non-return valve HGL Shut-off valve, piloted For manual exhausting of air trapped in a cylinder Screw-in With or without silencer online: hab 2014/03 Subject to change Product Overview for Process Automation se www.festo.com/catalogue/... 11 Valves > Ball valves and shut-off valves Hand slide valve Shut-off valve Hand slide valve Ball valve Type VBOH HE W QH, QHS Valve function 3/2-way, double solenoid 2/2-way, double solenoid, 3/2-way, double solenoid 2/2-way, double solenoid 3/2-way, double solenoid 22 Pneumatic connection 1 G1/8, G1/4, G1/2, G3/8, G3/4, QS-6, QS-8, QS-10, QS-12, R1/8, G1/8, G1/4, G3/8, G1/2, G3/4, G1, G1 1/2, G1/2, G1/4, G3/4, M5 R1/4, R3/8, R1/2 M5 G3/8, QS-4, QS-6, R1/8 Standard nominal flow rate 236 ... 7,691 l/min 270 ... 840 l/min 120 ... 6,800 l/min 148 ... 84,000 l/min Operating pressure 0.95 ... 12 bar 0.95 ... 10 bar 0.95 ... 10 bar 1 ... 10 bar Description Used as a shut-off function for Shut-off valve, piloted Shut-off valve, manually Shut-off valve, manually pressurising and exhausting Connection: thread at both compressed air systems, for ends, push-in connector at In-line installation example, upstream of service both ends, threaded/push-in Metal design unit combinations, for air connector operated operated In-line installation, screw-in, bulkhead fitting Variants: thread at both guns and also for exhausting ends, push-in connector at pneumatic cylinders both ends, threaded/push-in Non-overlapping, so no pres- connector sure losses when switching Minimal installation online: vboh he w-3 qh Logic valves NOT module AND module Type OS ZK Valve function OR function AND operation Pneumatic connection 1 G1/2, G1/4, G1/8, PK-3, PK-4 G1/8, PK-3, PK-4 Standard nominal flow rate 100 ... 5,000 l/min 100 ... 550 l/min Operating pressure 0.001 ... 10 bar 0.001 ... 10 bar Description Valve function: OR function Valve function: AND function Logic valve Dual-pressure valve Pneumatic controller Connects two input signals in the AND function Mounting via through-holes Mounting via through-holes os zk online: 12 www.festo.com/catalogue/... Product Overview for Process Automation Subject to change 2014/03 Valves > Pressure regulators Pressure regulator Differential pressure regulator Type LR-QS, LRMA-QS LRL, LRLL Pressure regulation range 1 ... 8 bar 2 ... 6 bar Standard nominal flow rate 22 ... 150 l/min Nominal flow rate, closed 30 ... 730 l/min Nominal flow rate, open 30 ... 760 l/min 22 Pneumatic connection 1 G1/8, G1/4, M5, QS-4, QS-6, QS-8 G1/8, G1/4, G3/8, G1/2, M5 Pneumatic connection 2 QS-4, QS-6, QS-8 QS-4, QS-6, QS-8, QS-10, QS-12 Description Piston regulator with through pressure supply Piston regulator with through pressure supply Available with pressure gauge Without pressure gauge Directly actuated Connections: threaded/push-in connector on top or at side Connections: push-in connector at both ends, threaded/push-in Push-in connector, can be rotated 360° connector Push-in connector, can be rotated 360° online: lrma 2014/03 Subject to change Product Overview for Process Automation lrll www.festo.com/catalogue/... 13 Valves > One-way flow control valves One-way flow control valve, One-way flow control valve One-way flow control valve standard One-way flow control valve Type VFOF-LE-H VFOF-LE-BAH GRLA-B, GRLZ-B GRLA-D, GRLZ-D Valve function Exhaust air one-way flow control Exhaust air one-way flow control Exhaust air one-way flow control Exhaust air one-way flow control function function function, supply air one-way flow function, one-way flow control control function function, supply air one-way flow 22 control function Pneumatic connection 2 G1/8, G1/4 G1/8, G1/4 M5, G1/8, G1/4, G1/2, G3/8, M5, G1/8, G1/4, G3/8, G1/2 G3/4 Standard nominal flow rate in direction of flow control 250 ... 650 l/min 240 ... 590 l/min 83 ... 4,320 l/min 100 ... 1,580 l/min Adjusting element Internal hex Internal hex Knurled screw, slotted head screw Knurled screw, slotted head screw Operating pressure 0.2 ... 10 bar 0.2 ... 10 bar 0.2 ... 10 bar 0.2 ... 10 bar Ambient temperature 10 ... +60 °C 10 ... +60 °C 10 ... +60 °C 10 ... +60 °C Description Compact for maximum One-way flow control valve Compact and sturdy design Compact and sturdy design component density in confined for exhaust air (pneumatically Universal actuation Universal actuation spaces controlled) with manual Wide range of functions Wide range of functions grla grla High flow rate Flexible actuation direction of the function Easy to install, can be rotated horizontally through 360° in assembled state exhaust function Fewer components thanks to function integration: faster assembly and commissioning Save costs from ordering to logistics Up to 50% space saving Energy efficiency thanks to fewer interfaces online: 14 vfof www.festo.com/catalogue/... vfof Product Overview for Process Automation Subject to change 2014/03 Valves > One-way flow control valves One-way flow control valve One-way flow control valve One-way flow control valve One-way flow control valve Type GRLA-F CRGRLA GR, GRA GR-QS Valve function Exhaust air one-way flow control One-way flow control function One-way flow control function One-way flow control function M3, M5, G1/8, G1/4, G3/8, G1/2, QS-3, QS-4, QS-6, QS-8 function Pneumatic connection 2 G1/8, G1/4 M5, G1/8, G1/4, G3/8, G1/2 22 G3/4 Standard nominal flow rate in direction of flow control 180 ... 530 l/min 95 ... 2,100 l/min 29.5 ... 3,300 l/min 25 ... 225 l/min Adjusting element Slotted head screw Slotted head screw Knurled screw Knurled screw Operating pressure 0.2 ... 10 bar 0.3 ... 10 bar 0.1 ... 10 bar 0.2 ... 10 bar Ambient temperature 0 ... +150 °C 20 ... +80 °C 20 ... +75 °C 10 ... +60 °C Description Increased corrosion resistance Very sturdy Very sturdy Light weight Suitable for food Maximum corrosion resistance In-line installation, freely In-line installation, freely Extended temperature range Clean Design mountable mountable Easy to install, can be rotated Wide choice of functions and horizontally through 360° in variants assembled state Easy to install, integrated QS insert online: grla-f crgrla gr gr-qs Flow control valves Flow control valve, Y-connector with restric- Exhaust air flow control valve, flow con- tor trol/silencer Flow control/silencer Type GRO, Y GRE, GRU VFFK Valve function Flow control function Flow control/silencer function Flow control/silencer function Pneumatic connection 1 G1/4, G1/8, M5, QS-3, QS-4, QS-6 G1/8, G1/4, G1/2, G3/8, G3/4 M5, M7, R1/8, R1/4 Standard flow rate in direction of flow control 6->0 bar 25 ... 350 l/min 0 ... 8,000 l/min 0 ... 420 l/min Adjusting element Knurled screw Slotted head screw Knurled screw Description Flow control valve, flow control at both Exhaust air flow control valve GRE: sintered With polymer silencer ends In-line flow control valve metal Flow control/silencer GRU: polymer Polymer design Connections: push-in connector at both ends Connections: in-line, Y-shape online: gro 2014/03 Subject to change Product Overview for Process Automation gre vffk www.festo.com/catalogue/... 15 Valves > Process/media valves Proportional media valve Angle seat valve Reverse jet pulse valve Solenoid valve Type VZQA VZXF VZWE-E, VZWE-F MN1H-2 Design Pinch valve, pneumatically Poppet valve with spring return Angled design, straight design Diaphragm valve actuated 22 with flange, diaphragm valve Type of actuation Pneumatic Pneumatic Electrical Electrical Nominal size DN 6, 15 12 ... 45 mm 20 ... 76 mm 13 ... 40 mm Process valve connection Clamp to DIN 32676, G1/4, G1/2, G1/2, G3/4, G1, G1 1/4, G1 1/2, G3/4, G1, G11/2, G2, G21/2, G1/4, G3/8, G1/2, G3/4, G1, NPT1/4, NPT1/2 G2, NPT1/2, NPT3/4, NPT1, NPT1 Flange diameter 60 mm, 75 mm, G11/2 1/4, NPT1 1/2, NPT2 89 mm Flow rate Kv 1,550 ... 12,800 l/min 2.8 ... 47.5 m³/h 15 ... 210 m³/h 2,000 ... 30,500 l/min Medium pressure 0 ... 4 bar 3 ... 40 bar 0.35 ... 8 bar 0.5 ... 10 bar Temperature of medium 5 ... 100 °C 40 ... 200 °C 20 ... 60 °C 10 ... 60 °C Description Modular design Sturdy design For mechanically cleaning Diaphragm valve Quick and easy replacement of Stainless steel and gunmetal the diaphragm Selection of different materials for housing and connector caps Different connection cap High flow rates Brass design steel, brass or aluminium Fast opening and closing times Can only be used for gaseous drives Sturdy pilot system For medium pressures up to 40 bar Safety position "closing" clamp ferrule to DIN32676 and Different drive sizes and ASME-BPE viscous media Tested service life of up to 2 million switching cycles FDA-compliant materials Easy-to-clean design Piloted process valves with stainless designs (G and NPT thread), For critical, abrasive and filters and dust filter systems Operating voltage: 24 V DC; 110, 230 V AC media Adjustable closing cushioning, in-line mounting or throughhole Operating voltage 24 V DC, housing materials 110/230 V AC Selection of different seat and shaft seals Choice of flow directions For liquids, gases and other easily contaminated media Easy-to-clean design Safety position "opening" Flow direction can be freely selected Completely round passage online: 16 vzqa www.festo.com/catalogue/... vzxf vzwe mn1h-2 Product Overview for Process Automation Subject to change 2014/03 Valves > Process/media valves Solenoid valve Solenoid valve Solenoid valve Solenoid valve Type VZWM VZWF VZWP VZWD Design Poppet valve with diaphragm seal Diaphragm valve, Force piloted Piloted piston poppet valve Directly actuated poppet valve Type of actuation Electrical Electrical Electrical Electrical Nominal size 13 ... 50 mm 13.5 ... 50 mm 13 ... 25 mm 1 ... 6 mm Process valve connection G1/4, G3/8, G1/2, G3/4, G1, G1/4, G3/8, G1/2, G3/4, G1, G1/4, G3/8, G1/2, G3/4, G1, G1/8, G1/4, NPT1/8, NPT1/4 G11/4, G11/2, G2 G11/4, G11/2, G2, NPT1/4, NPT1/4, NPT3/8, NPT1/2, NPT3/8, NPT1/2, NPT3/4, NPT1, NPT3/4, NPT1 22 NPT11/2, NPT11/4, NPT2 Flow rate Kv 1.6 ... 39 m³/h 1.8 ... 28 m³/h 1.5 ... 11.5 m³/h 0.06 ... 0.4 m³/h Medium pressure 0.5 ... 10 bar 0 ... 10 bar 0.5 ... 40 bar 0 ... 90 bar Temperature of medium 10 ... 60 °C 10 ... 80 °C 10 ... 80 °C 10 ... 80 °C Description Diaphragm valve High flow rates with large For all applications with a For applications with high Servo controlled nominal sizes using relatively differential pressure of min. Brass or stainless steel casting small solenoids 0.5 bar design Wide range of coils Electrical connection via solenoid armature tube system 8 or 13 Operating voltage: 24 V DC; No pressure difference required Can also be used in vacuum technology Operating voltage: 24 V DC; 110, 230 V AC 110, 230 V AC pressure ranges and low flow rates For high pressures and high flow rates with relatively small solenoids No pressure difference required Can also be used in vacuum For controlling gaseous and liquid media in open circuits Operating voltage: 24 V DC; technology Operating voltage: 24 V DC; 110, 230 V AC 110, 230 V AC Coil can be ordered separately online: vzwm vzwf 2014/03 Subject to change Product Overview for Process Automation vzwp vzwd www.festo.com/catalogue/... 17 Valves > Ball valves and ball valve actuator units Ball valve Ball valve actuator unit Ball valve Ball valve Type VZBC VZBC VAPB VZBA Design 2-way ball valve 2-way ball valve, quarter turn 2-way ball valve 2-way ball valve, 3-way ball valve, actuator 22 L-hole, T-hole Type of actuation Mechanical Pneumatic Mechanical Nominal size DN 15, 20, 25, 32, 40, 50, 65, 80, 100 15, 20, 25, 32, 40, 50, 65, 80, 100 15, 20, 25, 32, 40, 50, 63 Mechanical 8, 10, 15, 20, 25, 32, 40, 50, 65, 80, 100 Process valve connection Ring housing with threaded Ring housing with threaded Rp1/4, Rp3/8, Rp1/2, Rp3/4, Rp1/4, Rp3/8, Rp1/2, Rp3/4, flange flange Rp1, Rp1 1/4, Rp1 1/2, Rp2, Rp2 Rp1, Rp1 1/2, Rp1 1/4, Rp2, 1/2 Rp2 1/2, Rp3, Rp4, Weld-on ends/weld-on ends Flow rate Kv 19.4 ... 1,414 m³/h 19.4 ... 1,414 m³/h 5.9 ... 535 m³/h 7 ... 1,414 m³/h Description Automatable 2-way ball valve Ball valve actuator unit with Automatable 2-way ball valve Automatable 2-way or 3-way with compact flange Stainless steel design Short installed length Blow-out proof shaft Manual operation possible using hand lever Connecting thread to DIN 2999 or DIN ISO 228-1 Mounting flange to ISO 5211 ATEX certification for Zone 1, 21, 2, 22 online: 18 vzbc www.festo.com/catalogue/... double-acting or single-acting Brass design quarter turn actuator Blow-out proof shaft Stainless steel design Manual operation possible Blow-out proof shaft Stainless steel ball valve in compact design Port pattern as per NAMUR for solenoid valves/sensor boxes to VDI/VDE 3845 using hand lever Connecting thread to DIN 2999 or DIN ISO 228-1 Mounting flange to ISO 5211 Flow is fully opened or closed ball valve Manual operation possible using hand lever Connecting thread to DIN 2999 or DIN ISO 228-1 Mounting flange to ISO 5211 in both directions ATEX certification for Zone 1, ATEX certification for Zone 1, 21, 2, 22 21, 2, 22 vzbc vapb vzba Product Overview for Process Automation Subject to change 2014/03 Valves > Ball valves and ball valve actuator units Ball valve actuator unit Ball valve Type VZBA VZPR Design 2-way ball valve, 3-way ball valve, L-hole, quarter turn actuator, T-hole 2-way ball valve, quarter turn actuator Type of actuation Pneumatic Pneumatic Nominal size DN 8, 10, 15, 20, 25, 32, 40, 50, 65, 80, 100 15, 20, 25, 32, 40, 50, 63 Process valve connection Rp1/4, Rp3/8, Rp1/2, Rp3/4, Rp1, Rp1 1/4, Rp1 1/2, Rp2, Rp2 1/2, Rp1/4, Rp3/8, Rp1/2, Rp3/4, Rp1, Rp1 1/4, Rp1 1/2, Rp2, Rp2 1/2 22 Rp3, Rp4, weld-on ends/weld-on ends Flow rate Kv 7 ... 1,414 m³/h 5.9 ... 535 m³/h Description Ball valve actuator unit with double-acting or single-acting quarter Ball valve actuator unit with double-acting quarter turn actuator turn actuator Stainless steel ball valve Port pattern as per NAMUR for solenoid valves/sensor boxes to VDI/VDE 3845 Brass ball valve Port pattern as per NAMUR for solenoid valves/sensor boxes to VDI/VDE 3845 Flow is fully opened or closed in both directions Flow is fully opened or closed in both directions ATEX certification for Zone 1, 21, 2, 22 online: vzba 2014/03 Subject to change Product Overview for Process Automation vzpr www.festo.com/catalogue/... 19 Valve terminals > Software tool Product finder for Find the right valve terminal quickly with the help of The product finder for valve terminals is part of valve terminals the product finder. Start the product finder via the the electronic catalogue and is not available as a blue icons in the product tree. Select your technical separate software program. features on the left-hand side step-by-step; the selection of suitable products on the right-hand side is automatically updated to reflect the chosen technical features. The use of logic checks ensures that only correct configurations are available for selection. Standards-based valve terminals Valve terminal, to ISO 15407-2/ISO 5599-2 33 Type VTSA Valve function 2x2/2-way, closed, single solenoid, 2x3/2-way, closed, single solenoid, 2x3/2-way, open, single solenoid, 2x3/2-way, open/closed, single solenoid, 5/2-way, double solenoid, 5/2-way, double solenoid dominant, 5/2-way, single solenoid, 5/2-way, single solenoid, safety function, 5/3-way, pressurised, 5/3-way, exhausted, 5/3-way, closed, 5/3-way, connection 2 pressurised, 4 exhausted Operating pressure 0.9 ... 10 bar Pneumatic working port G1/8, G1/4, G3/8, G1/2, G1, NPT1-11 1/2, NPT1/8-27, NPT1/4-18, NPT3/8-18, NPT1/2-14, QS-3/8, QS-5/16, QS-1/2, QS-6, QS-8, QS-10, QS-12, QS-14, QS-16 Standard nominal flow rate 550 ... 4,000 l/min Ambient temperature 5 ... 50 °C Description Sturdy and flexible valve terminal Integrated safety functions online: 20 vtsa www.festo.com/catalogue/... Product Overview for Process Automation Subject to change 2014/03 Valve terminals > Universal valve terminals Valve terminal with multi-pin plug or fieldbus connection, Valve terminal with individual Plug-in electrical connection Valve terminal Valve terminal Type VTUG VTUG MPA-L MPA-S Valve function 2x3/2-way, closed, single 2x3/2-way, closed, single 2/2-way, closed, single solenoid, 2/2-way, closed, single solenoid, solenoid, 2x3/2-way, open, solenoid, 2x3/2-way, open, 2x3/2-way, closed, single sole- 2x3/2-way, closed, single sole- single solenoid, 2x3/2-way, single solenoid, 2x3/2-way, noid, 2x3/2-way, open, single so- noid, 2x3/2-way, open, single so- open/closed, single solenoid, open/closed, single solenoid, lenoid, 2x3/2-way, open/closed, lenoid, 2x3/2-way, open/closed, 5/2-way, double solenoid, 5/2- 5/2-way, double solenoid, 5/2- single solenoid, 3-way proportio- single solenoid, 3-way proportio- way, single solenoid, 5/3-way, way, single solenoid, 5/3-way, nal pressure regulator, 3/2-way, nal pressure regulator, 3/2-way, pressurised, 5/3-way, exhausted, pressurised, 5/3-way, exhausted, closed, single solenoid, 3/2-way, closed, single solenoid, 3/2-way, 5/3-way, closed 5/3-way, closed open, single solenoid, 5/2-way, open, single solenoid, 5/2-way, double solenoid, 5/2-way, single double solenoid, 5/2-way, single solenoid, 5/3-way, pressurised, solenoid, 5/3-way, pressurised, 5/3-way, exhausted, 5/3-way, 5/3-way, exhausted, 5/3-way, closed closed Operating pressure 0.9 ... 10 bar 0.9 ... 10 bar 0.9 ... 10 bar 0.9 ... 10 bar Pneumatic working port M5 (QS 3/4/6), M7 (QS 4/6), M3 (QS 3/4), M5 (QS 3/4/6), M7 G1/8, M7, QS-3/16, QS-1/4, G1/8, M7, QS-3/16, QS-1/4, G1/8 (QS 4/6/8) (QS 4/6), G1/8 (QS 4/6/8), G1/4 QS-5/16, QS-4, QS-6, QS-8 QS-5/16, QS-4, QS-6, QS-8 33 (QS 6/8/10) Standard nominal flow rate 220 ... 630 l/min 100 ... 1300 l/min 0 ... 870 l/min 0 ... 670 l/min Ambient temperature 5 ... 60 °C 5 ... 60 °C 5 ... 50 °C 5 ... 50 °C Description Cost-effective Cost-effective Highly modular and versatile Compact dimensions Plug and work: I-Port is a Compact with high flow rate Easily expandable in single Two valve sizes can be standardised communication Width 10 mm, 14 mm, 18 mm interface for connecting all Up to 16 valve positions Polymer sub-bases standard fieldbuses Degree of protection IP40, Degree of protection Electrical actuation: multi-pin IP67 steps IP65/IP67 plug, fieldbus, IO-Link combined Excellent communication options thanks to serial linking Integrated proportional regulators (multiplexing), Control cabinet installation pressure sensor Up to 24 valve positions Degree of protection IP66 Width 10 mm and 14 mm Degree of protection IP40, IP 65/67 online: vtug vtug-s 2014/03 Subject to change Product Overview for Process Automation mpa-l mpa-s www.festo.com/catalogue/... 21 Valve terminals > Universal valve terminals Valve terminal Valve terminal, Compact Performance Type VTSA-F CPV Valve function 2x2/2-way, closed, single solenoid, 2x3/2-way, closed, single solenoid, 2x2/2-way, closed, single solenoid, 2x2/2-way, open/closed, single 2x3/2-way, open, single solenoid, 2x3/2-way, open/closed, single so- solenoid, 2x3/2-way, closed, single solenoid, 2x3/2-way, open, single lenoid, 5/2-way, double solenoid, 5/2-way, double solenoid dominant, solenoid, 2x3/2-way, open/closed, single solenoid, 5/2-way, double 5/2-way, single solenoid, 5/2-way, single solenoid, safety function, solenoid, 5/2-way, single solenoid, vacuum generator, vacuum genera- 5/3-way, pressurised, 5/3-way, exhausted, 5/3-way, closed, 5/3-way, tor + 2/2-way, closed, single solenoid connection 2 pressurised, 4 exhausted Operating pressure 0.9 ... 10 bar 0.9 ... 10 bar Pneumatic working port G1, G1/2, G1/4, G1/8, G3/8, NPT1-11 1/2, NPT1/2-14, NPT1/4-18, G1/4, G1/8, M7, QS-1/4, QS-1/8, QS-10, QS-4, QS-6, QS-8 NPT1/8-27, NPT3/8-18, QS-1/2, QS-10, QS-12, QS-14, QS-16, QS-3/8, QS-5/16, QS-6, QS-8 33 Standard nominal flow rate 700 ... 4,000 l/min 0 ... 1,600 l/min Ambient temperature 5 ... 50 °C 5 ... 50 °C Description Sturdy and flexible valve terminal Cubic design: maximum performance in the minimum of space Optimised for flow rate: saves space and costs because smaller Three sizes valves can be used Wide range of connection and mounting options Widths of 18 mm, 26 mm, 42 mm and 52 mm can be combined on one valve terminal without an adapter Integrated safety functions online: vtsa-f cpv Software tool CODESYS for standardised programming of em- CODESYS bedded devices to IEC 61131-3. It makes your life easier with simple commissioning, fast programming and parameterisation. The IEC 61131-3 standard means that CODESYS is flexible and open for all types of control tasks. Modular: offline and online functions, as well as components for hardware configuration Advantages and visualisation Hardware-neutral software platform for quick Convenient IEC function block extension and easy configuration, programming and Re-use of existing application parts commissioning of pneumatic and electrical The CODESYS parameterisation software can be automation solutions found on the website under Support > Support Extensive module libraries for single or multi- Portal > enter search term. axis positioning motions 22 www.festo.com/catalogue/... Product Overview for Process Automation Subject to change 2014/03 Valve terminals > Electrical peripherals Terminal Terminal Bus node CP electrical components Type CPX CPX-P CTEU CTEC Protocol INTERBUS, DeviceNet, PROFI- DeviceNet, PROFIBUS, Ether- CANopen, CC-Link, DeviceNet, INTERBUS, DeviceNet, PROFI- BUS, CANopen, CC-Link, Ether- Net/IP, PROFINET, ModbusTCP EtherCAT, Profibus DP BUS, CANopen, EtherNet/IP, PRO- Net/IP, PROFINET, EtherCAT, Mod- FINET, EtherCAT busTCP Max. no. of modules 10 Max. address volume for outputs 64bytes 64bytes 8 ... 16 bytes Max. address volume for inputs 64bytes 64bytes 8 ... 16 bytes Parameterisation Diagnostic behaviour, failsafe Diagnostic behaviour, failsafe Activate diagnostics, diagnostic response, forcing of channels, response, forcing of channels, behaviour, failsafe and idle signal setup signal setup response, failsafe response Degree of protection IP65, IP67 IP20, IP65 IP65, IP67 IP65, IP67 Nominal operating voltage DC 24V 24V 24V 24V Operating voltage range DC 18 ... 30 V 18 ... 30 V 18 ... 30 V Explosion protection Zone 2 (ATEX), Zone 2 (RU) Zone 2 (ATEX) Description Centralised, decentralised, Use of harmonised remote I/O hybrid installation system and valve terminals in a control with maximum modularity and cabinet flexibility Choice of polymer or metal housing with individual linking Open to common fieldbus Unique modular structure Comprehensive integrated diagnostic and service functions protocols and Ethernet Combination with modules of Integrated diagnostic and the electrical terminal CPX, service function Operating modes: stand-alone which enables use for hybrid applications as remote I/O or with valve For valve terminals VTUB-12, VTUG, MPA-L, CPV, VTOC structure Versatile thanks to protection class IP65/67 Combination of centralised and decentralised installation Fieldbus-typical LEDs, interfaces and switching elements available possible with terminal CPX Decentralised pneumatic components and sensors for Isolated power supply for fast processes electronics and valves Centralised electrical compo- Optional basic diagnostics: nents for fieldbus and common power supply Optionally expandable for MPA-L, VTSA/VTSA-F Complete concept for decentralised machine and system For installation system CTEL undervoltage, short circuit terminals MPA-S, MPA-F, 33 With valve terminal CPV, MPA, low-cost, decentralised CPV-SC installation of two additional valve terminals with I-Port online: cpx cpx-p 2014/03 Subject to change Product Overview for Process Automation cteu ctec www.festo.com/catalogue/... 23 Valve terminals > Electrical peripherals Control block Control block Type CPX-CEC CPX-CEC-C1, CPX-CEC-M1 Protocol CODESYS Level 2, EasyIP, Modbus TCP, TCP/IP CODESYS Level 2, EasyIP, Modbus TCP, TCP/IP Parameterisation CODESYS CODESYS Degree of protection IP65, IP67 IP65, IP67 Nominal operating voltage DC 24 V 24 V Fieldbus interface 33 CAN bus Ethernet interface RJ454 Data interface Socket, Sub-D, 9-pin Description Programming with CODESYS to IEC 61131-3 Programming with CODESYS to IEC 61131-3 Easy actuation of valve terminal configurations with MPA, VTSA Easy actuation of valve terminal configurations with MPA, VTSA Connection to all fieldbuses as a remote controller and for pre- Connection to all fieldbuses as a remote controller and for pre- RJ45 processing processing Diagnostics with flexible monitoring options for pressure, flow rate, Diagnostics with flexible monitoring options for pressure, flow rate, cylinder operating time, air consumption cylinder operating time, air consumption RS232 communication function Actuation of electric drives as individual axes via CANopen Data interface: socket, Sub-D, 9-pin Motion functions for electric drives Fieldbus interface: CAN bus, up to 31 CANopen slaves can be connected online: cpx-cec cpx-cec-c1 Customised components for your specific requirements Valve terminals with custom- Common product modifications: ised designs Coatings for special ambient conditions Can't find the valve terminal you Customised cables: length, pin allocation, need in our catalogue? pre-assembled with plug We can offer you customised Modified actuating elements components that are tailored Modified connecting thread to your specific requirements Modified valve sub-bases from minor product modifica- Many additional variants are possible. Ask your tions to complete new product Festo sales engineer, who will be happy to help. developments. Further information on customised components can be found on your local website at www.festo.com 24 www.festo.com/catalogue/... Product Overview for Process Automation Subject to change 2014/03 Sensors > Software tool Configurator Design a product with numerous features reliably The configurator is part of the electronic catalo- and quickly with the help of the configurator. gue and is not available as a separate software Select all the required product features step-by- program. step. The use of logic checks ensures that only correct configurations are available for selection. Proximity sensors, for T-slot Proximity sensor Proximity sensor Proximity sensor Proximity sensor Type SME-8M SMT-8M-A SMT-8F-I CRSMT-8M Design For T-slot For T-slot For T-slot For T-slot Switching element function N/O contact, N/C contact N/O contact, N/C contact, N/C or Namur N/O contact Namur PNP 2-wire, Cable 3-wire, 3-pin, Cable, Cable with N/O contact, switchable Switching output Contacting, bipolar NPN, PNP, PNP/NPN, switchable, Non-contacting, 2-wire Electrical connection 2-wire, 2-pin, 3-wire, 3-pin, Cable, 2-wire, 2-pin, 3-wire, 3-pin, Cable, Cable with plug, M12, M8x1, Cable with plug, M12x1, M8x1, plug, M12x1, M8x1, Rotatable Snap-on flange, Rotatable thread, Rotatable thread thread 44 Open end Cable length 0.2 ... 10 m 0.1 ... 30 m 5m 0.3 ... 10 m Operating voltage range DC 5 ... 30 V 5 ... 30 V 8.2 V 5 ... 30 V Description Inserted in the slot from above Short design Inserted in the slot from above Corrosion-resistant design Configurable product Inserted in the slot from above Ambient temperature: 25 Inserted in the slot from above Cable properties: standard + Configurable product energy chain or energy chain + robot Ambient temperature: 40 ... +70 °C Degree of protection IP65, IP68 Cable properties: energy chain + robot Ambient temperature: 40 +85 °C +70 °C Ambient temperature: 40 ... ATEX category for gas: II 1G, ATEX category for dust: II 1D Degree of protection IP65, IP67 ATEX category for gas: II 3G, +85 °C Suitable for the food industry, resistant to acids, alkalis and cooling lubricants Degree of protection IP65, ATEX category for dust: II 3D IP68, IP69K Degree of protection IP65, IP68, IP69K online: sme-8 smt-8m 2014/03 Subject to change Product Overview for Process Automation smt-8f-i crsmt-8 www.festo.com/catalogue/... 25 Sensors > Sensor boxes Sensor box Type SRAP Information on housing materials Wrought aluminium alloy Operating voltage range DC 15 ... 30 V Measuring principle Magnetic Hall Analogue output 4 - 20 mA Description For monitoring the position of quarter turn actuators 2D Hall technology for position sensing Adjustable measuring range 4 ... 20 mA output signal Optional 3D visual position indicator ATEX category II 3G/D online: srap Sensor boxes 44 Sensor box Limit switch attachment Limit switch attachment Type SRBP SRBF DAPZ Information on housing materials Wrought aluminium alloy Die-cast aluminium, Painted Operating voltage range DC 7.8 ... 28.8 V 0 ... 24 V 0 ... 250 V Operating voltage range AC 19.2 ... 28.8 V 0 ... 250 V 0 ... 250 V Measuring principle Magnetic reed Via proximity sensor, Mechanical/electrical Inductive, Mechanical/electrical Switching element function N/O contact, changeover switch Changeover switch N/O contact, changeover switch, N/C contact Description Binary position sensor for the end positions Binary position sensor for the end positions Binary position sensor for the end positions of a semi-rotary drive of a semi-rotary drive of a semi-rotary drive Reed technology for position sensing Micro switch for position sensing 3D visual position indicator 3D visual position indicator ATEX category II 3G/D Quick and easy assembly thanks to Optional 3D visual position indicator pre-assembled mounting adapter Quick and easy assembly thanks to Micro switches or inductive sensors for position sensing adjustable mounting adapter DAPZ-SB-I-... with AS-Interface and solenoid valve connection ATEX category II 2G/D online: 26 srbp www.festo.com/catalogue/... srbf dapz Product Overview for Process Automation Subject to change 2014/03 Compressed air preparation > Software tool Air consumption Calculate your system's air consumption quickly This tool can be found and conveniently. Simply enter all the drives and in the electronic catalogue via the blue icons tubing, set the cycle times and working pressure in the product tree underneath the search and the air consumption per minute and per day will be calculated for you. It includes a feature for exporting the input table together with the result Configurator field, or on the website under Support in the Engineering software area, or directly to Excel. on the DVD under Selection and sizing. Design a product with numerous features reliably The configurator is part of the electronic catalo- and quickly with the help of the configurator. gue and is not available as a separate software Select all the required product features step-by- program. step. The use of logic checks ensures that only correct configurations are available for selection. A dynamic graphic generated on the basis of the configuration provides visual assistance in selecting the correct product features. Service unit combinations: D series, metal Service unit combination with lubricator Service unit combination without lubricator Type FRC-K LFR-K, LFRS-K Pneumatic connection 1 G1/8, G1/4, G3/8, G1/2, G3/4 G1/8, G1/4, G3/8, G1/2, G3/4 Standard nominal flow rate 530 ... 8,200 l/min 575 ... 9,400 l/min Pressure regulation range 0.5 ... 12 bar 0.5 ... 12 bar Operating pressure 1 ... 16 bar 1 ... 16 bar Grade of filtration 40µm 40µm Description Combination of filter regulator LFR, branching module FRM, lubri- Combination of filter regulator LFR, LFRS, branching module FRM, cator LOE, on-off valve HE, HEE, soft-start valve HEL, mounting accessories 55 on-off valve HE, HEE, soft-start valve HEL, mounting accessories Sizes: mini, midi, maxi Sizes: mini, midi, maxi online: frc 2014/03 Subject to change Product Overview for Process Automation lfrs www.festo.com/catalogue/... 27 Compressed air preparation > Service unit combinations: MS series Service unit combination Type MSB4, MSB6, MSB9 Pneumatic connection 1 G1/8, G1/4, G1/2, G3/4, G1, G1 1/4, G1 1/2 Standard nominal flow rate 550 ... 18,000 l/min Pressure regulation range 0.5 ... 16 bar Operating pressure 0 ... 20 bar Grade of filtration 0.01 ... 40 µm Description Sizes: 4, 6, 9 Combination of filter regulator MS-LFR, filter MS-LF, fine and micro filter MS-LFM, activated carbon filter MS-LFX, pressure regulator MS-LR, MS-LRB, precision pressure regulator MS-LRP, MS-LRPB, electric pressure regulator MS-LRE, lubricator MS-LOE, on-off valve MS-EM, MS-EE, soft-start valve MS-DL, MS-DE, soft-start/quick exhaust valve MS-SV, membrane air dryer MS-LDM1 online: msb4 Filter regulators: D series, metal Filter regulator 55 Type LFR, LFRS Pneumatic connection 1 G1/8, G1/4, G3/8, G1/2, G3/4, G1, M5, M7, QS-4, QS-6 Standard nominal flow rate 110 ... 11,000 l/min Pressure regulation range 0.5 ... 12 bar Operating pressure 1 ... 16 bar Grade of filtration 5 ... 40 µm Description Space-saving design with filter and regulator in a single unit Good particle separation and high flow rate Good regulation characteristics with minimal hysteresis Two pressure gauge connections for flexible installation Setting values are secured by locking the rotary knob With manual, semi-automatic or fully automatic condensate drain Lockable rotary knob online: 28 lfr www.festo.com/catalogue/... Product Overview for Process Automation Subject to change 2014/03 Compressed air preparation > Filter regulators: MS series Filter regulator Type MS4-LFR, MS6-LFR, MS9-LFR, MS12-LFR Pneumatic connection 1 Sub-base G1/8, G1/4, G3/8, G1/2, G3/4, G1, G11/4, G11/2, G2, G1/8, G1/4, G3/8, G1/2, G3/4, G1 Standard nominal flow rate 850 ... 23,000 l/min Pressure regulation range 0.3 ... 16 bar Operating pressure 0.8 ... 20 bar Grade of filtration 5 ... 40 µm Description Good regulation characteristics with minimal hysteresis and primary pressure compensation Good particle and condensate separation Available with or without secondary venting High flow rate MS4-LFR, MS6-LFR: directly actuated diaphragm regulator, MS9-LFR: piloted or directly actuated filter-diaphragm regulator, MS12-LFR: piloted diaphragm regulator without internal air consumption Standard rotary knob with detent, can be locked using accessories Return flow option for exhausting from output 2 to output 1 already integrated online: ms4-lfr Customised components for your specific requirements Components for compressed air Common product modifications: preparation with customised Modified pressure range designs Rotary knob: in a special colour, with protection Can't find the compressed air 2014/03 Subject to change Product Overview for Process Automation against rotation preparation components you Fitting: integrated throttling port, special thread need in our catalogue? Tubing with special printing We can offer you customised Pressure gauge with red/green range components that are tailored Many additional variants are possible. Ask your to your specific requirements Festo sales engineer, who will be happy to help. from minor product modifica- Further information on customised compo- tions to complete new product nents can be found on your local website at developments. www.festo.com www.festo.com/catalogue/... 29 55 Pneumatic connection technology > Software tool Product finder Simply enter parameters such as working This tool can be found pressure, chemicals and required resistance to in the electronic catalogue via the blue icons cleaning agents and have the program calculate in the product tree underneath the search the right tubing for your application. field, or on the DVD under Selection and sizing. Standard O.D. tubing Plastic tubing, DUO tubing Plastic tubing, DUO tubing Plastic tubing Plastic tubing Type PUN, PUN-DUO PUN-H, PUN-H-DUO PAN PLN O.D. 3 ... 16 mm 2 ... 16 mm 4 ... 16 mm 4 ... 16 mm I.D. 2.1 ... 11 mm 1.2 ... 11 mm 2.9 ... 12 mm 2.9 ... 12 mm Temperature-dependent operating pressure 0.95 ... 10 bar 0.95 ... 10 bar 0.95 ... 19 bar 0.95 ... 14 bar Ambient temperature 35 ... 60 °C 35 ... 60 °C 30 ... 80 °C 30 ... 80 °C Description Highly flexible plastic tubing Polyurethane High thermal and mechanical High resistance to chemicals, Polyurethane Also in the form of DUO plastic RoHS-compliant Operating medium: compressed air, vacuum Suitable for use with energy chains High resistance to stress cracks Also in the form of DUO plastic tubing online: pun tubing Operating medium: compressed air, vacuum Approved for use in the food load capacities microbes, hydrolysis High resistance to microbes Approved for use with food Polyamide Resistant to most cleaning Operating medium: compressed air, vacuum industry agents and lubricants Weatherproof Operating medium: compres- High resistance to microbes sed air, vacuum, water and hydrolysis Polyethylene Suitable for use with energy RoHS-compliant chains pun-h pan pln 66 30 www.festo.com/catalogue/... Product Overview for Process Automation Subject to change 2014/03 Pneumatic connection technology > Standard O.D. tubing Plastic tubing Type PFAN O.D. 4 ... 12 mm I.D. 2.9 ... 8.4 mm Temperature-dependent operating pressure 0.95 ... 16 bar Ambient temperature 20 ... 150 °C Description Pneumatic tubing with resistance to high temperatures and chemicals Approved for use with food High resistance to chemicals, microbes, UV radiation, hydrolysis, stress cracks Perfluoroalkoxy alkane RoHS-compliant Operating medium: compressed air, vacuum online: pfan Push-in fittings Push-in fitting, Quick Star, Push-in fitting, Quick Star, Push-in fitting, Quick Star, mini Push-in fitting, Quick Star, mini standard standard Type QSM QSM-B QS QS-B Pneumatic connection Male thread G1/8, M3, M5, M6, Male thread M3, M5, M7, R1/8, Male thread G1/8, G1/4, G3/8, Male thread R1/8, R1/4, R3/8, M6x0.75, M7, M8x0.75, R1/8, for tubing O.D. 3, 4, 6 mm G1/2, M5, R1/8, R1/4, R1/2, R1/2, for tubing O.D. 4, 6, 8, 10, female thread M3, M5, push-in R3/8, female thread G1/8, G1/4, 12, 16 mm sleeve QS-3, QS-4, QS-6, for G3/8, G1/2, push-in sleeve QS-4, tubing O.D. 3, 4, 6 mm QS-6, QS-8, QS-10, QS-12, QS-16, for tubing O.D. 4, 6, 8, 10, 12, 16 mm Pneumatic connection, outlet For tubing O.D. 2, 3, 4, 6 mm For tubing O.D. 3, 4, 6 mm Female thread G1/8, G1/4, G3/8, For tubing O.D. 4, 6, 8, 10, 12, 16 G1/2, for tubing O.D. 4, 6, 8, 10, mm 12, 16 mm Temperature-dependent operating pressure 0.95 ... 14 bar 0.95 ... 10 bar 0.95 ... 14 bar 0.95 ... 10 bar Ambient temperature 10 ... 80 °C 10 ... 60 °C 10 ... 80 °C 10 ... 60 °C Description Compact for maximum Compact for maximum Male or female thread with Male thread with external or component density in confined component density in confined installation spaces installation spaces Male or female thread with external or internal hex Male thread with external or internal hex external or internal hex 66 internal hex Wide range of variants: wide selection for maximum flexibility in standard applications Economical, universal application and attractively priced High resistance Resistant to pressure: eco- Easy to install nomical for pneumatic installations in the high-pressure range online: qsm qsm-b 2014/03 Subject to change Product Overview for Process Automation qs qs-b www.festo.com/catalogue/... 31 Pneumatic connection technology > Push-in fittings Push-in fitting, Quick Star, Push-in fitting, Quick Star, Self-closing/rotary push-in Push-in fitting, Quick Star, metal standard stainless steel fitting, Quick Star, Standard Type NPQH NPQM CRQS QSK, QSSK, QSKL, QSR, QSRL Pneumatic connection Push-in sleeve QS-4, QS-6, QS-8, G1/8, G1/4, G3/8, G1/2, M5, M7, Male thread M5, R1/8, R1/4, Male thread G1/8, G1/4, G3/8, QS-10, QS-12, QS-14, male push-in sleeve QS-4, QS-6, QS-8, R3/8, R1/2, for tubing O.D. 4, G1/2, M5, R1/8, R1/4, R3/8, thread M5, M7, G1/8, G1/4, G3/8, QS-10, QS-12, for tubing O.D. 4, 6, 8, 10, 12, 16 mm R1/2, for tubing O.D. 4, 6, 8, 10, G1/2, female thread G1/8, G1/4, 6, 8, 10, 12, 14 mm 12 mm for tubing O.D. 4, 6, 8, 10, 12, 14 mm Pneumatic connection, outlet Push-in sleeve QS-4, QS-6, QS-8, For tubing O.D. 3, 4, 6, 8, 10, 12, For tubing O.D. 4, 6, 8, 10, 12, 16 QS-10, QS-12, for tubing O.D. 4, 14 mm mm For tubing O.D. 4, 6, 8, 10, 12 mm 6, 8, 10, 12, 14 mm Temperature-dependent operating pressure 0.95 ... 16 bar 0.95 ... 16 bar 0.95 ... 10 bar 0.95 ... 14 bar Ambient temperature 0 ... 150 °C 20 ... 70 °C 15 ... 120 °C 10 ... 80 °C Description All metal push-in fitting made Attractively priced metal Maximum corrosion resistance Push-in fitting blocks the of chemically nickel-plated brass High corrosion and chemical resistance push-in fitting (corrosion resistance class 4 to Flame retardant Festo standard 940 070) and Male or female thread with chemical resistance external or internal hex Approval for use in the food Approval for use in the food and beverage industry and packaging industry Male thread with internal and Resistant to welding spatter air flow after the tubing is disconnected Push-in fitting with swivel connection, rotatable by 360° with max. 500 rpm Male thread with external hex external hex Male or female thread with external or internal hex online: npqh npqm crqs qsk Threaded fittings 66 Threaded fitting Reducers, sleeves, double nipple Type NPFC D, E, ESK, QM, QMR, SCM Pneumatic connection 1 G1/8, G1/4, G3/8, G1/2, G3/4, G1, M5, M7, R1/8, R1/4, R3/8, R1/2, G1/8, G1/4, G3/8, G1/2, G3/4, G1, M3, M5, M7, R1/8, R1/4, R3/8, R3/4, R1 R1/2 G1/8, G1/4, G3/8, G1/2, G3/4, G1, M5, R1/8, R1/4, R3/8, R1/2, R3/4, G1/8, G1/4, G3/8, G1/2, G3/4, G1, M3, M5, M7, R1/8, R1/4, R3/8, R1 R1/2, R3/4, R1 Operating pressure 0.95 ... 50 bar 0.95 ... 10 bar Ambient temperature 20 ... 150 °C 10 ... 60 °C Description Nickel-plated brass Reducing nipple Sleeve, reducing sleeve Reducing sleeve Extension Double nipple Double nipple, reducing nipple Female bulkhead fitting L, T, Y or X-fitting Sleeve Pneumatic connection 2 With female and male thread online: 32 npfc www.festo.com/catalogue/... esk Product Overview for Process Automation Subject to change 2014/03 Pneumatic connection technology > Piping Plastic pipe Pipe Type PQ-PA PQ-AL O.D. 12 ... 28 mm 12 ... 28 mm Information on tubing materials PA Wrought aluminium alloy Operating pressure 0.95 ... 7 bar 0.95 ... 7 bar Ambient temperature 25 ... 75 °C 30 ... 75 °C Description Rigid pipe made from high-quality polyamide Rigid aluminium pipe Operating medium: compressed air, vacuum, liquids Operating medium: compressed air, vacuum, liquids Flexible, maintenance-free Corrosion resistant Smooth inside wall ensures optimum flow conditions Smooth inside wall ensures optimum flow conditions pq pq-al online: Push-in fittings for piping PQ Push-in fitting Type CQ, CQA, CQC, CQD, CQH, CQL, CQO, CQSR, CQT Pneumatic connection Male thread G3/8, G1/2, G3/4, G1, push-in sleeve CQ-12, CQ-15, CQ-18, CQ-22, CQ-28, push-in sleeve QS-12, QS-16, for pipe/tubing O.D. 12, 15, 18, 22, 28 mm Nominal size 8 ... 24.9 mm Temperature-dependent operating pressure 0.95 ... 15 bar Ambient temperature 25 ... 75 °C Description For pipes PQ-PA, PQ-AL and tubing PAN and PUN Operating medium: compressed air, vacuum, liquids Push-in fitting Push-in connector Push-in connector with push-in sleeve Push-in sleeve Blanking plug 66 Distributor Fluid separator Retaining ring Releasing tool Male thread online: cq 2014/03 Subject to change Product Overview for Process Automation www.festo.com/catalogue/... 33 Pneumatic connection technology > Couplings Quick coupling socket, quick coupling plug Quick coupling socket, quick coupling plug Type KDMS6, KDS6, KSS6 KD1, KD2, KD3, KD4, KD5, KS1, KS2, KS3, KS4, KS5 Pneumatic connection Male thread G1/8, G1/4, G3/8, G1/2, female thread G1/4, G3/8, G1/2, Male thread G1/8, G1/4, G1/2, M5, G1/8, G1/4, G3/8, G1/2, female with union nut: PK-9, PK-13, barbed fitting PK-9 thread G1/8, G1/4, G3/8, G1/2, M5, M3, M5, PK-2, P-13, with union nut: PK-3, PK-4, PK-6, PK-9, PK-13, barbed connector PK-4, PK-6, PK-9 Standard nominal flow rate 936 ... 1,935 l/min 44 ... 2,043 l/min Operating pressure 0.95 ... 12 bar 0.95 ... 15 bar Ambient temperature 10 ... 60 °C 10 ... 80 °C Description Safety coupling Quick connection coupling for standard applications without safety Shut-off at one end online: function With male or female thread With male or female thread or with barbed fitting or quick connector Coupling variants: plastic and metal Shut-off at one or both ends kdms kd1 Distributors Multiple distributor Distributor block Type QSLV, QSQ, QST3 FR Pneumatic connection, supply line Male thread G1/8, G1/4, G3/8, G1/2, male thread R1/8, R1/4, R3/8, G1/8, G3/8, G1/2, G3/4, R1/8, R1/4, R3/8, R1/2 Pneumatic connection, outlet For tubing O.D. 4, 6, 8, 10, 12 mm G1/8, G1/4, G1/2, M3, M5, PK-3, PK-4, R1/8, R1/4, R3/8, R1/2 No. of supply lines 1 1 No. of outlets 2 ... 6 3 ... 12 Description Quick Star, standard Die-cast aluminium or anodised aluminium Temperature range up to 80 °C Operating pressure 0 ... 16 bar L-shape, T-shape 4, 8, 9 or 12 connections R1/2, for tubing O.D. 6, 8, 10 mm Rotatable 360° Connection via threaded connection or push-in connector 66 Reducing design online: 34 qslv www.festo.com/catalogue/... fr-4 Product Overview for Process Automation Subject to change 2014/03 Control technology and software > Software tool CODESYS for standardised programming of em- CODESYS The IEC 61131-3 standard means that CO- bedded devices to IEC 61131-3. It makes your life DESYS is flexible and open for all types of easier with simple commissioning, fast programming and parameterisation. control tasks. Modular: offline and online functions, as well as components for hardware configuration Advantages and visualisation Hardware-neutral software platform for quick Convenient IEC function block extension and easy configuration, programming and Re-use of existing application parts commissioning of pneumatic and electrical The CODESYS parameterisation software can be automation solutions found on the website under Support > Support Extensive module libraries for single or multi- Portal > enter search term. axis positioning motions Electronic controllers Control block Controller CPX-CEC, CPX-CEC-C1, CPX- Controller Software licence Type CECC-D, CECC-LK, CECC-S CEC-M1 CECX-C1, CECX-M1 CDPX-SL-C3 Operating voltage 19.2 ... 30 V DC 18 ... 30 V DC 19.2 ... 30 V DC CPU data Processor 400 MHz 32 MB flash, 32 MB RAM, 64 MB DRAM, 400 MHz processor processor 400 MHz Type of fieldbus interface CAN CAN bus CAN bus Ethernet, connector plug RJ45 8-pin, socket, RJ45 8-pin, socket, RJ45 Description Modern, compact and versatile Programming with CODESYS Modular master controller with Licence for activation of the CODESYS or motion controller CODESYS PLC function in an with CODESYS and SoftMotion operator unit CDPX controller Programming with CODESYS to IEC 61131-3 12 digital inputs, 8 digital outputs, two high-speed counters up to 250 kHz Ethernet 10/100 Mbit/s USB interface for data transfer CECC-LK with CANopen, IO-Link, I-Port and Modbus TCP protocol CECC-S with 3 serial interfaces, transmission rate 300 ... to IEC 61131-3 Easy actuation of valve terminal configurations with MPA, VTSA Connection to all fieldbuses as a remote controller and for pre-processing Diagnostics with flexible mo- Programming to standard IEC 61131-3 Three plug-in slots for optional modules Optional: communication module for PROFIBUS nitoring options for pressure, flow rate, cylinder operating time, air consumption Actuation of electric drives as individual axes via CANopen 375,000 kbps online: cecc cpx-cec cecx cdpx-sl 77 2014/03 Subject to change Product Overview for Process Automation www.festo.com/catalogue/... 35 Control technology and software > Operator units, text-based Operator unit Type FED-50 Display With backlighting Display size 4 x 20 characters Recipe memory 16 KB Ethernet interface Optional, 10 MBd No. of user LEDs 5 No. of function keys 4 Description Easy to design human-machine dialogues Semi-graphical display of process values makes them easier to read 4-line text display and operating buttons Serial interface, optionally extendable with Ethernet or fieldbus interface Recipe handling Password protection online: fed Operator units, with touchscreen Operator unit Type CDPX Display Colour TFT Display size 4.3", 7", 10.4", 13.3" Display resolution WQVGA, 480x272 pixels, WVGA, 800x480 pixels, SVGA, 800x600 pixels, WXGA, 1280x800 pixels Ethernet interface RJ45 10/100 MBd No. of function keys Description Powerful processors combined with wide-screen technology Remote access, remote control FTP and HTTP servers Open for web and multimedia applications online: cdpx 77 36 www.festo.com/catalogue/... Product Overview for Process Automation Subject to change 2014/03 Control technology and software > Software Software (FluidDraw S5®) Software (FluidDraw P5®) Type GSWF-S5 GSWF-P5 Description Quick and easy creation of pneumatic circuit diagrams Quick and easy creation of pneumatic circuit diagrams Extensive library of pneumatic symbols Comprehensive library of pneumatic and electrical symbols Easy, user-friendly operator guidance User-specific product databases and translation tables Interface to Festo products (catalogue, online shop) Terminal diagrams, cable diagrams, cable lists, parts lists Dimensioning function for producing simple control cabinet and system layouts Consistent equipment identification Multi-level project tree online: gswf-s5 gswf-p5 77 2014/03 Subject to change Product Overview for Process Automation www.festo.com/catalogue/... 37 Ready-to-install solutions > System solutions From simple modules to complex Festo offers continuous support along A further advantage is that all the system Whatever systems you require, Festo systems the entire value chain. Our specialists' components required can be ordered has the appropriate answer to your With its ready-to-install solutions, Festo automation and engineering know-how with just one part number, reducing requirements from simple, small-scale offers its customers the opportunity to takes the pressure off you right from the your ordering and logistics costs. We solutions through to complex systems, streamline their processes and concen- design phase. Festo can take care of deliver a fully assembled, tested and e.g. trate exclusively on their core compe- sizing technical parameters, selecting documented system. Specific electrical, assemblies tence. Benefit from our expertise: cus- components, drawing circuit diagrams, pneumatic and mechanical interfaces service unit combinations tomised solutions that ensure maximum CAD design and creating parts lists. ensure simple and reliable assembly mounting plates productivity and reliability. From simple You end up with a solution based on and commissioning. Festo can of process valves pre-pack and pre-assembled solutions the latest technological standards and course also install and commission your process valve logistics units to complex, ready-to-install systems, reduce your development times and system, thereby guaranteeing maximum control cabinets everything is precisely tailored to your process costs. reliability in terms of operation and pneumatic control systems optimum adjustment. handling systems requirements and fully tested. integration solutions 88 38 www.festo.com/catalogue/... Product Overview for Process Automation Subject to change 2014/03 Ready-to-install solutions > Control cabinets Type Process automation Factory automation Technical data Simple to complex control cabinet designs Simple to complex control cabinet designs Application-specific combination of components Application-specific combination of components Different operating voltages Fully tested, with test certificate Fully tested, with test certificate Ready-to-install Ready-to-install Complete documentation Complete documentation Design conforms to: Design conforms to: EN 60204-1 ATEX zone 1 and 21 (pneumatic only), ATEX zone 2 and 22 (electric and electro-pneumatic) UL-508A Implementation of safety functions EN 60204-1 ATEX zone 1 and 21 (pneumatic only), ATEX zone 2 and 22 (electric and electro-pneumatic) UL-508A Implementation of safety functions Different bus technologies Wide range of bus technologies Compliance with special cleanliness and hygiene requirements Special materials Protected against the ingress of liquids and foreign matter Heating or cooling elements Intrinsically safe valve terminal technology Hot swap inspection window Description Online: Control cabinets made to measure Control cabinets made to measure Pneumatic, electric, combined Pneumatic, electric, combined Individually configured Individually configured Adapted to requirements in process automation Adapted to requirements in industrial automation Design and sizing included Design and sizing included Ready-to-install Ready-to-install Mounting plates and assemblies Type Mounting plates Assemblies Technical data Customised shape Combination of various pneumatic and/or electrical components to Support plate in different materials Application-specific combination of components Fully assembled, connected and wired Accessories mounted on sub-assembly Defined interfaces Use of the latest innovations and technologies Ready-to-install Ready-to-install Fully tested, with test certificate Fully tested, with test certificate Complete documentation Complete documentation Design conforms to: Design conforms to: EN 60204-1 ATEX zone 1 and 21 (pneumatic only), ATEX zone 2 and 22 (electric and electro-pneumatic) UL-508A Description create a single unit Application-specific combination of components EN 60204-1 ATEX zone 1 and 21 (pneumatic only), ATEX zone 2 and 22 (electric and electro-pneumatic) UL-508A Implementation of safety functions Implementation of safety functions Machine-specific pre-assembly of pneumatic and electrical compo- Pneumatic and electrical components pre-assembled to create a nents on support plate function unit Tubing and wiring included Can be combined from around 30,000 catalogue components Defined interfaces for simple installation directly in the system Connections included 88 For integration in machines Online: Ready-to-install 2014/03 Subject to change Product Overview for Process Automation Ready-to-install www.festo.com/catalogue/... 39 Product overview Product overview Industries Water technology 40 www.festo.com/catalogue/... Biotech/pharma Food & beverage Product Overview for Process Automation Subject to change 2014/03 Product overview Industries Chemicals Pulp and paper 2014/03 Subject to change Product Overview for Process Automation Mining www.festo.com/catalogue/... 41 What must be taken into account when using Festo products? The limit values specified in the technical When Festo products are used in sa- You should contact Festo if one of the All technical data are correct at the time of data and any specific safety instructions fety-oriented applications, all national following applies to your application: going to print. must be adhered to by the user in order to and local laws and regulations, for exam- The ambient conditions and conditions ensure correct functioning. ple the Machinery Directive, together with of use or the operating medium differ the relevant references to standards, trade from the specified technical data. All texts, representations, illustrations When using pneumatic components, association rules and the applicable inter- The product is to perform a safety and drawings included in this catalogue ensure that they are operated using national regulations must be observed correctly prepared compressed air without and complied with. aggressive media as well as in compliance function. are the intellectual property of Festo AG A risk or safety analysis is required. & Co. KG, and are protected by copyright You are unsure about the product's law. No part of this publication may be with environmental specifications (e.g. Unauthorised conversions or modifica- suitability for use in the planned reproduced or transmitted in any form climate). tions to products and systems from Festo application. or by any means, electronic, mechanical, constitute a safety risk and are thus not You are unsure about the product's photocopying or otherwise, without the permitted. Festo does not accept any lia- suitability for use in safety-oriented prior written permission of Festo AG & bility for the resulting damages. applications. Co. KG. All technical data are subject to change according to technical updates. 42 www.festo.com/catalogue/... Product Overview for Process Automation Subject to change 2014/03 .com.ar .at .com.au .be .bg .com.br .by .ca .ch .cl .cn .co .cz .de .dk .ee .es .fi .fr .gr .hk .hr .hu .co.id .ie .co.il .in .ir .it .jp .kr .lt .lv .mx Product Overview Festo worldwide www.festo.com Cover-Master-Datei_Softcover_R0mm-PO-PA2014.indd 1 135580 (EN) Subject to change – 2014/03 .com.my .nl .no .co.nz .pe .ph .pl .pt .ro .ru .se .sg .si .sk .co.th .com.tr .tw .ua .co.uk .us .co.ve .vn .co.za for Process Automation 28.04.2014 15:39:44