waxie solution station concentrates dilution chart

waxie solution station concentrates dilution chart

5-6
7
8
8
8
8
9-12
Maintenance and Troubleshooting
13
14-15
Certificate of Compliance ..............................................16
DISCLAIMER
WAR RANTY
easy-touch locking
button operates like a switch, and it clips onto mop buckets for temporary
hands-free operation while filling. The Solution Station Cabinet features a
one-hand bucket fill gun with a remote on/off button that allows for fingertip dispensing control right at the point of delivery.
button
button
The easy-touch locking button
operates like a switch. A straight push instantly activates the valve
for intermittent feed. A slight push up locks the button implace for
bucket fill.
Cabinet bucket gun switch activated units: The one-hand bucket fill
gun has a remote on/off button that allows for fingertip dispensing
control right at the point of delivery
and stainless steel.
button
8
22” H x 23.5”W x 7”D
20 lbs
)NSTALLATION!SSEMBLY
STEP 1:
3INGLE 6ALVE )NSTALLATION
Remove cover by loosening the two screws, then
lift the top of the cover using open slot while
pulling out at the bottom.
STEP 7:
Pull the 3/8" pickup tube
through opening at bottom
left of backing plate.
STEP 8:
Twist pickup tube strain relief spring over the
tube and install the tube over venturi body barb
inlet. Spring must be used to prevent tube from
“kinking”ININDIVIDUALUNITSbut not FORCABINETS
Note: To remove cover from 4 Solution selector assembly,
knob must be at 12 o’clock position.
STEP 2:
STEP 3:
Remove actuator arm (or
actuator button) by lifting
up on actuator hook and
pulling away.
Note: If using bottle fill, separate the pick-up tubes with tie
wraps to allow enough space under actuator arm for the
bottle to fit without obstruction.
Mount the unit near a water source and no more
than 5 feet from the floor.
Note: The Solution
Station should
always be mounted
at or below eye
level.
A) Mark hole B) Depending on wall surface, use
location
toggle bolts, masonry screws,
or wall anchors to mount the
unit on the wall.
Note: Each valve must have at least 1 screw
mounted top and bottom, preferably on the corners
of the backing plate.
STEP 4:
Connect water source to
water inlet fitting adaptor.
STEP 5:
Remove the tie wrap on the backing plate.
Attach the fill tube spout to the venturi with the
spout opening facing away from you. Use the
tie wrap to secure fill tube. (Excess tie wrap may
be cut off).
STEP 6:
STEP 9:
Cut chemical tube
approximately1 inch down
from inlet side of back plate
housing
STEP 10: Insert inline check valve with
arrow pointing towards inlet
side of back plate housing
STEP 11: Connect bottle cap assembly to pickup tube.
Align the Cap Adapter directly over the Bottle
Insert and press straight down until the Cap
Adapter comes to a stop. Then screw the Cap
Adapter onto the Bottle until snug.
STEP 12: Replace actuator arm or insert actuator button
in cover then replace cover over back plate.
Retighten two screws.
Note: Depending on wall
surface, the end of the pre-formed
fill tube can be cut for a straight
discharge eliminating chance of
chemical discharge onto wall. Be
sure to cut tube at tangent point
(last bend).
Replace actuator arm. Make sure it is behind the
chemical inlet port on venturi body.
!6"
Important Note: If proportioner is connected to a janitor’s sink with an
atmospheric vacuum breaker, a special connection kit is required by
A.S.S.E. specification 1055. See drawing below. Failure to use this kit, or
equivalent connection means, will invalidate the A.S.S.E. and I.A.P.M.O.
(UPC) certification. Specify P/N 7600187 when ordering the kit.
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6
WAXIE SOLUTION STATION CONCENTRATES DILUTION CHART
PRIMARY SELECTOR
POSITION
Secondary Selector
Position
Ratio
Ratio
Application Ratio
Application
Convert
Convert
Item
Ratio
110 HD Degreaser
410098
20/1
6.4
BOTTLE
32/1
4.0
BUCKET
120 XHD Degreaser
410099
8/1
16.0
BOTTLE
13/1
10.0
BUCKET
143 Waxie-Green Cleaner/Degreaser
410056
64/1
2.0
BUCKET
32/1
4.0
BOTTLE
200 General Purpose Cleaner
320100
32/1
4.0
BOTTLE
64/1
2.0
BUCKET
210 Neutral Cleaner
320200 128/1
1.0
BUCKET
64/1
2.0
BOTTLE
230 Floor Stripper
320806
10.7
BUCKET
8/1
16.0
BOTTLE
243 Waxie-Green Neutral Cleaner
320007 128/1
1.0
BUCKET
64/1
2.0
BOTTLE
255 HP All Purpose Cleaner
320101
32/1
4.0
BOTTLE
64/1
2.0
BUCKET
300 Non-Acid Bathroom Cleaner
030400
10/1
12.8
BOTTLE
16/1
8.0
BUCKET
315 Foaming Acid Disinfectant
170500
32/1
4.0
BUCKET
12/1
10.7
BOTTLE
320 Disinfectant Bathroom Cleaner
170200
32/1
4.0
BUCKET
16/1
8.0
BOTTLE
330 Fresh Mist Liquid Enzymes
160115
64/1
2.0
BUCKET
26/1
5.0
BOTTLE
343 Waxie-Green Restroom Cleaner
030120
30/1
4.3
BOTTLE
64/1
2.0
BUCKET
443 Waxie-Green Citrus HydroxyClean
410061
16/1
8.0
BUCKET
8/1
16.0
BOTTLE
543 Waxie-Green Glass & Surface Cleaner
950110
60/1
2.1
BOTTLE
128/1
1.0
BUCKET
620 Clean Mist Air Freshner
160109
16/1
8.0
BOTTLE
32/1
4.0
BUCKET
630 Fresh Mist Air Freshner
160108
16/1
8.0
BOTTLE
32/1
4.0
BUCKET
700 Disinfectant Cleaner
170300 128/1
1.0
BUCKET
64/1
2.0
BOTTLE
710 Multi-Purpose Disinfectant
170401 256/1
0.5
BUCKET 128/1
1.0
BOTTLE
764 Lemon Quat Disinfectant Cleaner
170700
64/1
2.0
BUCKET
26/1
5.0
BOTTLE
843 Encapsulating Carpet Extraction
070664
64/1
2.0
BUCKET
32/1
4.0
BOTTLE
844 Encapsulating Carpet Spin Bonnet
070666
8/1
16.0
BUCKET
13/1
10.0
BOTTLE
845 Encapsulating Carpet Pre-Spray
070665
16/1
8.0
BUCKET
10/1
13.0
BOTTLE
846 Fiber Care
070051
64/1
2.0
BUCKET
32/1
4.0
BOTTLE
910 Finale FS No Rinse Sanitizer
170831 512/1
0.3
BUCKET 183/1
0.7
BOTTLE
920 Brk-Away FS Cleaner/Degreaser
410400
32/1
4.0
BUCKET
13/1
10.0
BOTTLE
930 Chlorinated FS Degreaser
410900
16/1
8.0
BUCKET
8/1
16.0
BOTTLE
943 Waxie-Green Dish Kleenz
530515 512/1
0.3
BUCKET 256/1
0.5
BOTTLE
Description
12/1
PAGE
7
Calibrating
Product Ratios
Top View of
Dial4 Selector
To easily calculate the ounces per gallon for a specific product:
if using metering tips
1
Fill a graduated cylinder or bottle that has ounce markings with product.
2
Activate valve until chemical line is primed up to the r.metering tip.
4
(4)
2(2)
3
(3)
1(1)
4
Note how many ounces of product are in the containe
mix.
Activate valve again and fill a one gallon container with water/product
5
Note how many ounces of product were used.
6
You now know the ounces per gallon for this product. Repeat steps for
the other valves and products.
3
1 Front 2
Front View
4
3
of Waxie
Solution Station
(1)
(2)
(4)
(3)
FLEX-GAPS
Changing Flow Rates
LIGHT GRAY = 1 GPM
DARK GRAY = 4 GPM
The venturi body’s are molded for either a 1 or 4 GPM flow rate. To change
the flow rate:
1
Turn venturi counter clockwise to remove.
2
Install proper venturi body.
Pressure Regulation
(Note: For 4 Solution remove the valve from the backing plate first, then turn
dial assembly counter clockwise to remove. Replace with 4 GPM model.)
Pressure Regulation
The optimum water pressure is 30 – 60 PSI. For installations with a very high
or fluctuating water pressure, use a pressure regulator (included with the
cabinet units). The valve will maintain the flow pressure at constant 40 PSI.
Disconnect water line and attach pressure regulator to water inlet adaptor.
Reconnect water line to adaptor on regulator.
A fixed pressure regulator that threads into a standard garden hose adaptor is
recommended.
P AG E
8
SOLSTA NEXGEN
The WAXIE SOLSTA NEXGEN Dispenser Cabinet is a lockable stainless steel
cabinet with durable roto molded polyethylene doors with a built in drip tray.
The 4 + 4 Solution Cabinet is equipped with one Bottle Fill 4 Solution Station
and one Bucket Fill 4 Solution Station.
Step 1: Secure the wall bracket to the wall with
the appropriate hardware
Step 2: Slide the cabinet onto the wall bracket
P AG E
9
Installation & Assembly
Step 3: Secure cabinet to the wall by installing
two screws into the holes provided inside the
bottom of the cabinet.
Step 6: Chemical tubes and bottle caps are
pre-installed for 4 bottle dilution and 3 bucket
dilution capability
Mounting screws
Step 4: Attach the pressure regulator and water
Y fitting as shown. Then attach to the water
source. (The pressure regulator must be
installed at all times!)
Step 7: Connect bottle caps onto chemical
container. Then place chemical containers into
cabinet
Pressure regulator
Water Y fitting
Step 5: Attach the 3/8” drain tube to the bottom
of the drip tray. Optional red cap (included in
accessory kit) can be attached to drain plug if
drain tube is not being used.
Drain tube
P AG E
10
Installation & Assembly
Step 8: Now turn bottle fill knob with green arrow so it points to the corresponding arrow on the cabinet you desire
and prime chemical line. Repeate same steps for other 3 positions. Then do same on bucket fill.
Note: Position C on bucket fill is water only.
Note: Pre-routed chemical lines
from chemical containers to dial 4
selection
Chemical Positioning Diagram
Top View of Dial 4
Selector
A
D
A
B A
B
D
D
C
Bucket
Bottle
B
D
D (4)
BB (2)
C
C (3)
AA (1)
Front
C
Operation:
To select chemical to be dispensed for bottle fill or bucket fill, simply turn the dial knob with arrow pointing to the
corresponding arrow on cabinet.
IMPORTANT:
If changing to different chemical in same shelf position, make sure to flush out
both the bottle fill and bucket fill assembly with water before attaching bottle cap
to new chemical product.
P AG E
11
Installation & Assembly
FULLY INSTALLED UNIT
Bottle Fill
Actuator Arm
Adjustment Screw
Bottle Fill
Actuator Arm
Bottle Fill Tube
Bucket Fill Hose
and Pistol Grip
Pick-up Tubes
Drip Tray
Bottle Caps
Drain Tube
Pressure Regulator
Water Hose
Water “Y” Fitting
P AG E
12
Maintenance
Periodically check the following:
Make sure supply line is keeping prime. If not replace bottle cap assembly.
Bottle and bucket activation for proper operation.
Solution cabinet drip tray assembly should be flushed with water periodically.
Troubleshooting
TROUBLE SHOOTING
1. Dispenser will not draw chemical:
A. Check water pressure for 30-60 PSI.
B. Check or change bottle cap.
2. Mixed chemical concentration is too weak:
A. Check water pressure for a minimum of 25 PSI of flow pressure.
3. Supply line loses chemical prime:
A. Check or change bottle cap.
4. Dial 4 will not draw chemical:
A. Check condition of “O”- rings on dial selector knob.
B. Ensure Dial “Clicks” to selected product.
5. Low water flow:
A. Check for sediment in water hose screen washer
B. Check water pressure.
6. Bottle activator on cabinet will not actuate valve:
A. Adjust calibration screw until full flow is achieved
P AG E
13
Note: 7630027 for Cabinet
7026871
VENTURI ASSEMBLY
4 SOLUTION ASSEMBLY
- No Cab
7000108 - Cab
FLEX GAP ASSEMBLY
VALVE ASSEMBLY
4
Note: 7630041-F for Cabinets
ucket
ucket
-B
B
Valve Assembly and Bucket Fill
Assembly for KP1H Complete
P/N 7630146
Pistol Grip
P/N 0700250
P AG E
15
0!'%
WAXIE Solution Station ¸ Instruction Manual
WWWWA X I E C O M
0ART .UMBER 7 2EV.
1
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GABINETE DOSIFICADOR SOLSTA NEXGEN
MANUAL INSTRUCTIVO
8 0 0 - 9 95 - 4 46 6
w w w . w a x i e . c o m
CONTENTS
Page
Introducción………………………………….3
Teoría de Funcionamiento…………………...3
Especificaciones……………………………..3
Tabla de Dilución……………………………4
Dosificador 4+4 ……………………………..5-8
Mantenimiento y Soluciones …………….…..9
DISCLAIMER
WAXIE Sanitary Supply does not accept responsibility for the mishandling, misuse or non-performance of the described items when used for
Purposes other than those specified in the instructions. For hazardous materials information, consult label, MSDS, or your WAXIE Sanitary
Maintenance Consultant.
WARRANTY
All WAXIE Solution Station controls and pump systems are warranted against defects in material and workmanship for a period of ONE year.
Warranty applies only to the replacement or repair of such parts when reported to WAXIE and found to be defective upon factory authorized
Inspection. Bearings and pump seals or rubber and synthetic rubber parts such as “O” rings, diaphragms, squeeze tubing and gaskets are considered
expandable and are not covered under warranty. Warranty does not cover liability resulting from performance of this equipment nor the labor to
replace this equipment. Product abuse or misuse voids warranty.
Pagina2
Introducción
El gabinet de dilución cuenta con una manguera y pistola para llenar. La
pistola tiene un botón al alcance de su dedo para prender y apagar el agua
y tener mejor control sobre el punto de flujo.
Se ofrece un dispositivo Flex GapTM contraflujo para cumplir con el código de plomería requisito de la cuidad, estado, providencia o región.
Teoría de Funcionamiento
La estación dilución se activará y dispensara los productos químicos en la
tasa de dilución apropiado cuando el botón se presiona y se detiene cuando
se libera.



Especificaciones








Unidad de cubo con pistola de agua: La pistola de agua para llenar el
cubo cuenta con un botón para en prender y apagar el agua al alcance
de su dedo y permite tener mejor control sobre punto de flujo
Unidad de botella: Le permite al operador insertar la botella sobre la
palanca y al presionar activar el flujo, tal cual como un dispensador de
bebidas.
Gabinete de Cuatro Químicos: Le permite dispensar de 1 a 4 productos químicos. Cada uno cuenta con su propia tasa de dilución. El operador solo tiene que girar la perilla y apuntarla al químico que quiera
usar y esto activara la unidad de botella y de cubo con el químico correspondiente.
Presión Máxima de Agua: 125 PSI (8.6 Bar)
Presión Mínima de Agua 25 PSI (1.7 Bar)
Presión Optima de Agua: 30—60 PSI (2 to 4 Bar)
Temperatura Máxima del Agua: 140° F / 60° C
Los materiales de construcción: Todas las partes que tienen contacto
con los productos químicos son de polipropileno relleno de vidrio,
delrin, silicona, y turlux. Los gabinetes con llave están roto moldeados
con polietileno y acero inoxidable.
Compatibilidad Química: Contacte a la fabrica para la compatibilidad
de todas las partes.
Dimensiones y Peso
Gabinete de Cuatro productos 22”H x 23.5”W x 7”D
20 lbs
Vacio: 28 in. (.93 Bar) a 50 PSI (3.4 Bar)
(Nota: Variación de presión de agua causa cambio de vacio.)
Pagina3
WAXIE SOLUTION STATION CONCENTRATES DILUTION CHART
PRIMARY SELECTOR
Secondary Selector
POSITION
Position
Ratio
Application
Convert
Ratio
Ratio
Application
Convert
Item
Ratio
110 HD Degreaser
410098
20/1
6.4
BOTTLE
32/1
4.0
BUCKET
120 XHD Degreaser
410099
8/1
16.0
BOTTLE
13/1
10.0
BUCKET
143 Waxie-Green Cleaner/Degreaser
410056
64/1
2.0
BUCKET
32/1
4.0
BOTTLE
200 General Purpose Cleaner
320100
32/1
4.0
BOTTLE
64/1
2.0
BUCKET
210 Neutral Cleaner
320200 128/1
1.0
BUCKET
64/1
2.0
BOTTLE
230 Floor Stripper
320806
12/1
10.7
BUCKET
8/1
16.0
BOTTLE
243 Waxie-Green Neutral Cleaner
320007 128/1
1.0
BUCKET
64/1
2.0
BOTTLE
255 HP All Purpose Cleaner
320101
32/1
4.0
BOTTLE
64/1
2.0
BUCKET
300 Non-Acid Bathroom Cleaner
030400
10/1
12.8
BOTTLE
16/1
8.0
BUCKET
315 Foaming Acid Disinfectant
170500
32/1
4.0
BUCKET
12/1
10.7
BOTTLE
320 Disinfectant Bathroom Cleaner
170200
32/1
4.0
BUCKET
16/1
8.0
BOTTLE
330 Fresh Mist Liquid Enzymes
160115
64/1
2.0
BUCKET
26/1
5.0
BOTTLE
343 Waxie-Green Restroom Cleaner
030120
30/1
4.3
BOTTLE
64/1
2.0
BUCKET
443 Waxie-Green Citrus HydroxyClean
410061
16/1
8.0
BUCKET
8/1
16.0
BOTTLE
543 Waxie-Green Glass & Surface Cleaner
950110
60/1
2.1
BOTTLE
128/1
1.0
BUCKET
620 Clean Mist Air Freshner
160109
16/1
8.0
BOTTLE
32/1
4.0
BUCKET
630 Fresh Mist Air Freshner
160108
16/1
8.0
BOTTLE
32/1
4.0
BUCKET
700 Disinfectant Cleaner
170300 128/1
1.0
BUCKET
64/1
2.0
BOTTLE
710 Multi-Purpose Disinfectant
170401 256/1
0.5
BUCKET
128/1
1.0
BOTTLE
764 Lemon Quat Disinfectant Cleaner
170700
64/1
2.0
BUCKET
26/1
5.0
BOTTLE
843 Encapsulating Carpet Extraction
070664
64/1
2.0
BUCKET
32/1
4.0
BOTTLE
844 Encapsulating Carpet Spin Bonnet
070666
8/1
16.0
BUCKET
13/1
10.0
BOTTLE
845 Encapsulating Carpet Pre-Spray
070665
16/1
8.0
BUCKET
10/1
13.0
BOTTLE
846 Fiber Care
070051
64/1
2.0
BUCKET
32/1
4.0
BOTTLE
910 Finale FS No Rinse Sanitizer
170831 512/1
0.3
BUCKET
183/1
0.7
BOTTLE
920 Brk-Away FS Cleaner/Degreaser
410400
32/1
4.0
BUCKET
13/1
10.0
BOTTLE
930 Chlorinated FS Degreaser
410900
16/1
8.0
BUCKET
8/1
16.0
BOTTLE
943 Waxie-Green Dish Kleenz
530515 512/1
0.3
BUCKET
256/1
0.5
BOTTLE
Description
Pagina4
Introducción
SOLSTA NEXGEN
WAXIE SOLSTA NEXGEN es un gabinete de acero oxidable con cerradura,
puertas roto durables de polietileno moldeado y una bandeja de goteo incorporada
El gabinete 4 + 4 esta equipado una unidad de equipo de relleno de botella y
cubo con manguera y pistola
con la opción de cuatro químicos.
Instalación y Montaje
Paso 1: Fije el soporte a la pared con la herramienta adecuada.
Paso 2: Deslice el gabinete en el soporte.
Pagina5
Instalación y Montaje
Paso 3: Asegure el gabinete a la pared mediante la
instalación de dos tornillos en los orificios provistos
en el interior de la parte de abajo del armario.
Paso 4: Una el regulador de presión de agua y el
conector de dos salidas como se muestra. Después,
conecte la fuente de agua. (El regulador de presión
debe de estar instalado en todo momento!)
Paso 6: Los tubos de los químicos y tapas de
botellas son pre-instalado para la dilución de 4
botellas y 3 para la dilución de cubo.
Paso 7: Conecte las tapas a las botellas de químicos. Luego coloque las botellas de químicos
en el gabinete
Paso 5: Una el tubo de drenaje de 3/8 "a la parte inferior
de la bandeja de goteo. Opcional; tapón rojo (incluido en
el kit de accesorios) se puede conectar a la orificio de desagüe si no se va usar.
Pagina6
Instalación y Montaje
Paso 8: Ahora gire la perilla de la unidad de lleno de botella, la flecha verde debe de apuntar al químico correspondiente que desee usar antes de llenar su botella. Repita los mismos pasos para las otras 3 posiciones en el lado de
unidad de cubo.
Nota: Posición C en relleno del cubo es sólo agua
Posicionamiento Diagrama de Químicos
Nota: Preinstalación de la líneas
de químicos hacia el adaptador
de 4 selecciones.
Vista superior del adaptador de 4 selecciones
Función:
Para seleccionar químico a dispensar para llenado de recipiente o cubo de relleno, simplemente gire la perilla de Sintonía
con la flecha que apunta a la flecha correspondiente en el gabinete.
IMPORTANTE:
Si va a cambiar de químico debe primero limpiar las mangueras con agua antes
de instalar la nueva botella de químico .
Pagina7
Installation & Assembly
Unidad Totalmente Instalada
Dispensador de botella. Tornillo de
ajuste.
Palanca de Lleno de
Botella.
Tubo de Lleno
Manguera y
Pistola para
llenar.
Líneas de Químico
Bandeja
de Goteo
Tapas de Químico
Tubo de
Drenaje
Regulador de Presión
Manguera de agua
Conector de dos
salidas
Pagina8
Mantenimiento
Periódicamente revise lo siguiente:
 Asegúrese de que la línea de suministro estén funcionando. Si no reemplace las tapas de la botella.
 Asegúrese que la activación de Botella y Cubo estén correctamente funcionando.
 La bandeja de goteo debe ser drenada y enjuaga con agua periódicamente..
Soluciones
Soluciones
1.
Dispensador no jala químico:
A. Revise la presión del agua a 30-60 PSI.
B. Revisa o cambie las tapas de botella.
2. Concentración química es demasiado débil:
A. Revise la presión de agua durante un mínimo de 25 PSI de presión de flujo.
3. Línea succión de químico se debilita:
A. Revise o cambie tapa de la botella.
4. Dial 4 no jala químico:
A. Revise la condición del empaque adentro del Dial 4.
B. Asegúrese de que suene el "Click" al seleccionar el químico.
5. Flujo bajo de agua:
A. Verifique que la filtro de la manguera de agua este libre de tierra.
B. Revise la presión del agua.
6. Palanca de unidad de lleno de botella no activa la válvula:
A. Ajuste el tornillo de calibración hasta que el flujo completo se logre.
Pagina9
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w w w . w a x i e . c o m
®
WAXIE Solution Station Instruction Manual
Part Number 0900875-W Rev: K (03/11)