valve - SAIDI
Transcripción
valve - SAIDI
Q ì K An Independent Klinger Company your partner in ì Start_ ì Q Q fluid handling total valve management projects & M.R.O. outsourcing @Saidivalves EPC Global partner Service Centre fluid control solutions • Valve Automation Centre • Valve Repair express & Assembly • KLINGER® Gasket Workshop • Testing & Measurement Lab • SAIDI UNIVERSITY. Training Centre ì English version at a glance >> The valve and sealing company since1970 » Since 1970, SAIDI is the reference company in Fluid Control Equipment (Valves, Pipes & Fittings, Sealing technologies). Our company is part of KLINGER®, a multinational Group with more than a century of history and reputated tradition, operating in more than 35 countries worldwide. Our business concept comprises both Projects —Total Valve Management— and MRO for Plant Maintenance Management. We offer specific solutions for any process industry (Petrochemical & Refinery, Oil & Gas, Chem & Pharma, Power / Solar Thermal Power, Water & Desalination, Pulp & Paper, Mining & Cement, Metals, Marine, Biofuels / Biomass, Food & Beverage...) TOTAL VALVE MANAGEMENT MRO PLANT SHUTDOWN MANAGEMENT PROJECTS » www.saidi.es | www.klinger.es | www.klinger-international.com MAINTENANCE & REPAIR OPERATION valves instrumentation & control sealing technologies pipes & fittings steam equipment marine industry thermoplastics more CAST ANSI / DIN FORGED • Types: Gate, Globe & Check • Pressure Rating: PN10 ÷ 100 & Class 150 ÷ 2500 • Size range: 2” (50 mm) ÷ 42” (1050 mm) • Materials: Carbon Steel, Alloy Steel, Stainless Steel, etc. • Special Alloys: • Pressure seal • Cryogenic service • Bellows sealed • Marine industry • Types: Gate, Globe, Check, Bellows Sealed • Pressure Rating: Class 800 ÷ 4700 • Size range: 1/4” ÷ 2” • Materials: Carbon Steel A105 & LF2, alloys F5, F9..., Stainless steel 304(L), 316(L), etc... • Special executions: • Y-type • Cryogenic service •H igh pressures and temperatures PRESSURE SEAL & ALKYLATION HF BALL Pressure Seal • Types: Gate, Globe & Check • Pressure Rating: Class 600 ÷ 4500 | DIN PN63 ÷ 760 • Types: Fully Welded, Floating & Trunnion mounted , Ball segment, Fully lined, Oil & Gas service, Control, etc. • Pressure Rating: PN10 ÷ 100 & Class 150 ÷ 2500 • Size range: 8 ÷ 300mm & 1/4” ÷ 48” • Special executions: Steam jacketed, stem extension, cryogenic service, HTF (Heat transfer fluid), etc... HF Alkylation service • Low emissions according to API 622 • Fire Safe as per API 607 • Pressure Rating: Class 150 ÷ 800 • Size range: 1/2” ÷ 36” (DN15 ÷ 900) • Materials: Cast & Forged Carbon Steel & Monel • End connections: Flanged, Screwed and SW ends VALVES FOR MOLTEN SALTS PISTON Valves for Molten Salts utilized for Solar Thermal Power plants • Types: DIN or ANSI • Pressure Rating: PN16, 40 & 63. ANSI Class 150 & 300 • Size range: 15 ÷ 200 mm • Materials: Cast Iron, Nodular Cast Iron, Carbon & Stainless Steel • Operation: Handwheel, Pneumatic & Electric actuator. • Type: Globe • Pressure Rating: Class 300 for salt accumulation & Class 600 ÷ 1500 for salt concentration • Size range: 2” ÷ 26” • End connections: SW & BW ends • Materials: Forged Carbon & Stainless Steel (A105, 321H, 347H). Other materials available depending on working conditions. Please contact us. METAL SEATED MULTI-AXE BUTTERFLY GENERAL TWIN SEAL® Multiple eccentricity. Metal to metal seat. • Type: Soft seat conical plug (Viton®), Double Block and Bleed & Fire Safe. • Pressure Rating: Class 150 ÷ 1500 • Size range: 2” ÷ 36” • Materials: Carbon & Stainless Steel • Applications: Pipelines, cargo terminals, multi-products manifolds, tank farms, hydrant systems for airports, etc. • Types: Shut-off & Control • Pressure Rating: PN10 to 40 | ANSI Class 150 to 600 • Size range: DN80 ÷ DN1200 (3” ÷ 43”) • Materials: Cast Iron, Carbon & Stainless Steel valves instrumentation & control sealing technologies pipes & fittings steam equipment marine industry thermoplastics more BALL FOR CRITICAL SERVICES / ANSI & DIN • Key features: Zero leakage guaranteed for low and high pressures. • Applications: Power, drains & vents, abrasive service, turbines, hidrocarbons, coker, mining industry, pulp & paper. • Pressure Rating: PN10 ÷ 63 & ANSI Class 150 ÷ 4500 • Size range: 1/2” ÷ 48” • Special executions: Ceramic coatings, adaptation for control by means of seat and ball special designs DUAL PLATE DISC CHECK NOZZLE CHECK • Types: Wafer, Flanged, Lug, Hub and Butt welding ends • Pressure Rating: ANSI Class 150 ÷ 2500, API 2000 ÷ 10000 • Size range: 2” ÷ 144” • Materials: Carbon Steel, Stainless Steel, Cast Iron, Aluminium, Duplex, Inconel, Titanium, etc. • Seat: Soft (Buna-N, Chloroprene, Viton®...) or Metal to metal • Design: Non-slam • Pressure Rating: Up to Class 2500 • Size range: 1” ÷ 88” • Materials: Cast Iron, Carbon Steel, Stainless Steel and other alloys SAFETY RESILIENT SEATED GATE • Size range: From 1/2” x 3/4” to 8” x 10” • Materials: Carbon Steel, Bronze, Stainless Steel, Nodular Cast Iron, Alloys... • End connections: Flanged, SW, BW, BSP or NPT thread, Clamp • Pressure Rating: DIN PN10 ÷ 400. ANSI Class 150 ÷ 2500 • Special executions: Pilot operated, special coatings, NACE... • Regulations: PED, VdTÜV, API 526, ASME I, ASME III (NV), ASME VIII (UV), ATEX, GOST R, SIL 3... • Size range: 50 ÷ 600 mm • Body materials: Nodular Cast Iron, Epoxy coated. • End connections: Flanged • Pressure Rating: PN10 & 16 • Soft seat (Nitrile, EPDM, FKM) • Operation: Handwheel, bare shaft, stem extension or actuated • Upon request: Vitreous enamel, WRAS BRONZE & BRASS THERMOPLASTIC • Types: Ball, Gate, Globe, Needle, Check, Strainers • Size range: 1/2” ÷ 6” (depending on type) • End connections: Flanged, BSP & NPT thread • Pressure Rating: DIN PN16 ÷ 64 | 125 ÷ 200 WSP | 300 ÷ 600 WOG. • Types: Ball, Butterfly, Diaphragm, Y-type Globe, Y-type Check • Size range: Ext. 16 ÷ 225 • Materials: PVC, C-PVC, PP-H & PVDF • End connections: Flanged, BSP/NPT thread, Solvent/Socket • Operation: Handwheel/lever, Pneumatic & Electric actuator valves instrumentation & control sealing technologies pipes & fittings steam equipment marine industry thermoplastics more INDUSTRIAL DIAPHRAGM BELLOWS SEAL • Types: Weir, straight and angular (WFB) • Applications: Process chemical industry, water treatment, pulp & paper, mining, fertilizer manufacture • End connections: PN10 ÷ 16 & Class 150. Screwed and Flanged ends • Size range: 8 ÷ 350 mm • Materials: Cast Iron, Nodular Cast Iron, Carbon & Stainless Steel, Bronze ‘Gunmetal’ • Linings: Various rubbers, PP, ETFE, PFA & glass lined • Types: Cast and Forged. Straight port and ‘Y’ port (angular type) • Materials: Cast Iron, Carbon Steel, Alloy and Stainless Steel, Special alloys (Hastelloy, Monel, Inconel, Nickel) • Size range: DN15 ÷ 600 • Pressure Rating: DIN PN16/25/40/63 & ANSI Class 150 ÷ 2500 • End connections: Flanged, BW, SW, Screwed ends ASEPTIC DIAPHRAGM • Types: 2-way, Bio-block, Tandem, ‘Zero Dead Leg’, Point-of-use, Multi-port Diverter, Tank bottom... • Applications: Biopharm, Food & Beverage and any kind of clean processes • End connections: Welding ends, tri-clamp, etc. • Size range: DN8 ÷ 150 up to 16 bar • Materials: Stainless Steel 316L/1.4435 • Surface Finish: Vacublast, Satin & Mirror PINCH • For ON-OFF & Control • Size range: 1” ÷ 60” (25 ÷ 1.500 mm) • Standards: ANSI, DIN and ISO • Main usages: pulp, abrasive and corrosive liquids & powders • Without seals and packings to avoid maintenance • ‘Zero leakage’ self-cleaning valve (Class VI) even with solids and pulps present • Pressure Range: PN6 ÷ 40 BALL SEGMENT • For ON-OFF & Control • Size range: Up to DN-700 • Pressure Rating: DIN PN10 ÷100/ANSI Class 150 ÷ 600 • Materials: Stainless Steel and special alloys • Outstanding tightness • Suitable for any type of media (slurries, black/green/ white liquor, effluents...) KNIFE GATE AND WALL PENSTOCK KNIFE GATE • Size range: DN50 ÷ 1200 • Materials: Cast Iron, Stainless Steel. Gate in Stainless Steel • End connections: Wafer, Flanged • Pressure Rating: DIN PN6 ÷ 25 & ANSI Class 150 • Seat: Soft (EPDM, Viton®, Nitrile, PTFE...) or Metal to metal • Operation: Handwheel, lever, Gear operator, Electric, pneumatic or hydraulic actuator. Different types of extensions. WALL PENSTOCK • Wall Penstock Sliding Gate. Mechanically welded. Square or Round shape. In Carbon or Stainless Steel. Various operation types. Fully compliant with customer’s requirements. valves instrumentation & control sealing technologies pipes & fittings steam equipment marine industry thermoplastics more FULLY LINED BUTTERFLY • Types: Ball, Plug, Butterfly, Check... • Fully lined with FEP & PFA on cast body • Teflon® material is a barrier to corrosion • Lower torque • Optimized tightness performance • Types: Wafer, Flanged, Sectioned and Lug type ends • Pressure Rating: PN10 ÷ 40 & Class 150 ÷ 600 • Size range: 50 ÷ 1400 mm and higher • Materials: Cast Iron, Nodular Cast Iron, Carbon and Stainless Steel, Fully lined, etc. • Special executions: Fire Safe. Metal to metal seat in solid Stainless Steel, Cryogenic service, Bi and tri-eccentric. PLUG BLIND VALVES • Types: Lubricated, with PTFE sleeve, etc... • Pressure Rating: DIN PN10 ÷ 63 / ANSI Class 150 ÷ 1500 • Size range: 1/2” ÷ 36” • Materials: Carbon Steel, Alloy, Stainless Steel, Duplex, Superduplex, etc... • Seat: Metal to metal, Viton®, Nitrile, PTFE, etc... • Applications: Oil & Gas, Chemical industry, water treatment... • Special executions: Steam jacketed, Oxygen service... Valves designed to offer a tight shut-off, with long life and a minimum problem free maintenance. Valve types: fire protection products • Sliding • Swing • Compact • Non-spill • Jack Bolt fire protection RESILIENT WEDGE GATE VALVES • Types: PIV Resilient Wedge, O.S. & Y. Resilient Wedge • Pressure Rating: 2.1/2” ÷ 12” 200 psig standard, 250 psig optional; 14” & 16” 250 psig standard, 18” ÷ 24” 175 psig standard • Size range: PIV 4” ÷ 24”; O.S. & Y. 2.1/2” ÷ 24” • End connections: Flanged, Integral Pipe Restraint and Mechanical Joint fire protection products FIRE HYDRANTS • Regulations: AWWA C502 and C550, UL 246 and FM 1510 • Inlet connections: 6” Mechanical Joint (DN150), Flanged, Slip-On and Integral Pipe Restraint • Pressure Rating: 250 psig INDICATOR POSTS Easy to see targets indicates whether the valve is open or closed • Pressure Rating: Up to 900LBS • Size range: 4” ÷ 24” (UL listed) & 4” ÷ 16” (FM approved) BUTTERFLY VALVES • Pressure Rating: 150 & 250 psig • Size range: 3” ÷ 48” • End connections: Flanges drilled according to ANSI B16.1 Class 125 • Materials: Cast Iron ASTM A126 & Nodular Cast Iron ASTM A536 (65-45-12) valves instrumentation & control sealing technologies pipes & fittings steam equipment marine industry thermoplastics more LINEAR CONTROL & ON/OFF OPERATION • Wide range of valves for the most demanding applications due to its modular design. • Special executions: Bellows seal made of 1.4571 or Hastelloy, according to the most strict requirements about emissions • Materials: All kind of materials highly corrosion resistant • Pressure Rating: PN16 ÷ 250 / Class 150 ÷ 2500 • Size range: 1/2” ÷ 48” (DN15 ÷ 1200) • Digital positioner of second generation with HART®, PROFIBUS® or Fieldbus® protocol • Pneumatic: Linear and quarter turn actuator. Types: Rack & pinion or Scott yoke. • Electric: Quarter turn, multiturn and linear. Single phase, three phase or DC. • Other types: Hydraulic, gas over-oil, direct action actuators... LEVEL GAUGES ROTARY CONTROL • Types: Ball & Butterfly • Design: Double Block & Bleed, Top entry, Control, Steam jacketed, Ceramic... • Pressure Rating: Up to 2500LBS • Size range: 1/4” ÷ 48” (DN8 ÷ 1200) • End connections: Lug, Wafer, Flanged, BW • Operation: Manual, Electric, Pneumatic or Hydraulic actuator • Reflex type: Medium & low pressure. Used for steam and fluids (reflex glasses) • Transparent: Medium and high pressure (transparent glasses) • Bicolor: For steam applications up to 180 bar (355ºC) • Magnetic: Used in a wide range of pressures and fluids PRESSURE AND TEMPERATURE TURBINE BYPASS VALVES • Pressure gauges • Vacuometers and Manovacuometers • Column manometers • Digital • Air meters This kind of valves isolate the steam turbine from the boiler and protect it from temperature changes. • Thermometers • Bimetallic • Gas expansion • Temperature transmitters. Communication protocol HART® or PROFIBUS-PA®. <<EEx ia>> & <<EEx d>> versions available. They are designed to minimize startup time and control the pressure and temperature downstream. The valve can rapidly open or close in case of turbine failure. SKID-MOUNTED EQUIPMENT Regulation and Metering stations (RMS) • Emergency shut down valve • Filtering units • Heating units • Regulation and metering units • Other skids such as odorizing units, pig launcher / receivers, etc. valves instrumentation & control sealing technologies pipes & fittings steam equipment marine industry thermoplastics more KLINGER® METALLIC GASKETS Maxiflex spiral wound gaskets according to API 601 and ASME B16.20 manufactured in various materials (AISI 316L, Alloy, Monel, Graphite filled, PTFE, Ceramic, etc...) Metal Jacketed Gaskets (semi-metallic). Maxiprofile metallic gaskets (they consist of a reusable metallic material that can be filled of Graphite after service). Materials: 316L/ Graphite (other filler materials such as PTFE or KLINGERSIL® also available) Metallic Ring Joings (RTJ) according to ASME B16.20 or API 6A. Materials: 316L/Graphite. Ideal for boilers and heat exchangers. Oval and octagonal profiles (other special profiles also available on request). Used for high pressure applications. Suitable for flat and round bottom groove flanges. KLINGER® ASBESTOS FREE SHEETING KLINGER® GASKETS Asbestos free sheeting materials made of different fibres: Aramid, glass fibre, carbon fibre or base combinations of NBR, SBR, etc. Tailor-made gaskets as per drawing or standard ones made of fibre-based sheeting, PTFE, Graphite laminate, etc. Directly from the Engineering & Design office to our computerized Gasket workshop. Any shape, size and material can be manufactured from a CAD file. MICA AND GRAPHITE LAMINATE GRAPHITE. Sealing material of Graphite laminate reinforced with metallic plate in 316L Stainless Steel (plain or perforated). Especially suitable for steam and HTF applications at high temperatures. MICA. Sealing material made of mica sheet with 316L Stainless steel perforated plate. Suitable for working temperatures up to 900º C. ELASTOMERIC SHEETING Manufactured in different materials: NBR, SBR, EPDM, FKM (Viton®), Silicone... Applications in all type of industries: Food & Beverage, water, gases, hidrocarbons, oils, etc. PTFE SHEETING Sealing material made of High quality modified PTFE. For different specific applications with addition of silicon, barium, aluminium, etc. which give PTFE an outstanding sealing performance. O-RINGS AND LIP SEALS O-RINGS. Circular rings that serve both for static and dynamic sealing elements. OILED PAPER & CORK Waterproof cardboard-based cellulose or cork for sealing of oil, gasoline or water at low temperatures (up to 120ºC). KLINGER® RUBBER/METAL GASKETS Vulcanised rubber gasket, lenticular shape (SBR, NBR, EPDM, Hypalon®, FKM) with inside vulcanised steel ring. LIP SEALS. For dynamic joints with stainless steel leaf spring, which gives it great strength for severe service. Suitable for potable water, gas, wastewater and chemicals. INSULATION GASKETS Insulation sets are used to limit corrosion in pipeline systems. Where dissimilar metals are present, the sets remove the possibility of the system acting as a galvanic cell and reducing the risk of galvanic corrosion of the pipework. GASKETS FOR BOILERS Steam boilers up to 180 psi (12.4 bar) & 193ºC. Water tanks, condensates, etc. up to 200 psi (13.8 bar) & 150ºC. They are also used to isolate cathodically protected piping systems where they prevent the flow of electrostatic charge. PACKING Braided fabric packings in various materials such as PTFE, Graphite, Aramid, Carbon, synthetic and hybrid. Suitable to be used for valves and pumps. SAFETY SPRAY SHIELDS Made of PTFE or Stainless steel. They are mounted on flanges, valves or pipe unions, expansion joints, etc. to provide maximum protection against leaks in the system. valves instrumentation & control sealing technologies pipes & fittings steam equipment marine industry thermoplastics more PIPE (1/2” ÷ 48”) • Seamless Steel pipe • Welded Steel pipe • Accurate welded Steel pipe • Seamless and welded Stainless Steel pipe • Accurate seamless Steel pipe • Special pipe • Grooved pipe BW FITTINGS ANSI B16.9 & DIN EN 10253-1 • 45º, 90º & 180º Elbows (Long & Short radius) • 3D 2605 & 5D 2606 Elbows • Equal & Reduced Tees • Cross, Concentric & Eccentric Reducers • Caps & Stub ends O-LET ANSI B16.9, ASME B31.1 ÷ MSS SP-97 • Weldolet / Sockolet / Threadolet • Elbolet / Nipolet / Coupolet • Swage Nipple (MSS SP-95) BOLTING • Stud bolts ASTM A193 B7 with 2 nuts ASTM A194 • Nuts DIN 934 • Bolts DIN 931 & 933 • Washers DIN 125 FLANGES SW FITTINGS ANSI B16.11 3000 ÷ 9000LBS • 45º & 90º Elbows • Equal & Reduced Tees • Cross, Couplings, Half Couplings and Coupling Reducers • Caps, Union Nuts, Bosses & Inserts THREADED FITTINGS ANSI B16.11 3000 ÷ 9000LBS • 45º & 90º Elbows • Equal & Reduced Tees • Cross, Couplings, Half Couplings and Coupling Reducers • Cap, Union Nuts & Bushings • Hexagon Head Plugs & Hexagon Nipples • Barrel Nipples, Bosses & Inserts FLEXIBLE COUPLINGS Flexible Unions to connect pipes made of Steel, Cast Iron, Fibre cement, Concrete, PVC, PE, PRFV, etc. • For pipe connection • For pipe repair • With axial anchorage for pipe connection • For pipe connection of different outer diameter DIN / EN 1092-1 • Welding Neck • Threaded or Plate for Welding • Lap-joint • Blind ASME B16.5 / BS 3293 / ASME B16.47 • Welding Neck & Long Welding Neck • Slip-on • Lap-joint • Orifice DISMANTLING JOINTS Epoxy coated Mounting & Dismantling joints for pipes. Materials: Carbon Steel, Cast Iron GG25, Nodular Cast Iron GGG40, stub ends in Stainless Steel 304 or 316. Seals in Neoprene, EPDM or Nitrile. Certified coating for potable water available on request. Diameter: Up to DN 2000 • Single flange • Double flange STRAINERS SIGHT GLASSES • Strainers: ‘Y’ type, Temporary, Basket, Double, Angular, ‘T’ type, etc... • With Carbon steel flanges and KLINGER® original glasses. Threaded ends and SW also available. Tempered or Borosilicate glasses. • Materials: Carbon steel, Stainless steel (cast or forged), Bronze, Brass, Cast Iron, Thermoplastic... • Connections: Flanged or Threaded • Applications: Steam, gas, air, oil, chemical products, etc... • Maximum Pressure Rating PN40 • Maximum working temperature 300ºC (with borosilicate glasses) • Body material Carbon Steel A216 WCB or Stainless Steel AISI 316. pipes & fittings valves instrumentation & control sealing technologies pipes & fittings steam equipment marine industry thermoplastics more STEAM EQUIPMENT • Steam traps: Bimetallic, Thermodynamic, Ball float, Inverted bucket, Thermostatic, Compressed air... • Air eliminators and manifolds • Pneumatic Control valves • Regulating valves • Pressure reducing valves • Humidity separators • Automatic vent valves • Diffusors and steam injectors • Mixing valves • Bellows and Piston valves • Safety valves • Check valves • Sight glasses, Strainers... • Etc... steam valves instrumentation & control sealing technologies pipes & fittings steam equipment marine industry thermoplastics more CAST IRON VALVES • Straight and Angle type Globe valves. STOP or SDNR type (Globe & Check) • Metal seated and Resilient seated Gate valves. F4 & F5 Face-to-face length • Straight and Angle type Check valves. Swing and Lift Check type. • Storm valves • Straight and Angle type Overboard valves • Straight and Angle type Quick Closing valves • Straight and Angle type Self Closing valves • Single and Double Chamber Air Release valves • Mud Boxes • T- and Y-type Strainers Other materials available on request: Nodular Cast Iron, Carbon Steel, Stainless Steel. BRONZE VALVES • Straight and Angle type Globe valves. STOP or SDNR type (Globe & Check) • NRS, O.S. & Y. and Screwed Bonnet Gate valves • Fire and Deckwash valves. Straigh and Angle type. With and without adapter • Lift, Swing and Ball type Check valves. Straight and Angle type. • Storm valves • Overboard valves. Straight and Angle type • Straight and Angle type Quick Closing valves • Self Closing valves. Straight and Angle type • Single and Double chamber Air release valves • Self Closing Drain valves • Foot valves with Basket • Three way valves • Mud Boxes • T- & Y- type Strainers • Sounding cocks VLC VALENCIA LOGISTIC CENTRE VALENCIA LOGISTIC CENTRE TECNOLOGÍA TECHNOLOGY El nuevo Centro Logístico dispone de toda la tecnología necesaria para una óptima gestión de la cadena de suministro: The new Logistic Centre has all the technology needed for optimal management of the supply chain: • Procesos automatizados de recepción, almacenamiento, picking y expedición de mercancías. • Gestión de almacén en tiempo real que permite una monitorización continua de todos los procesos logísticos. • Soportado por terminales embarcados y interconectados mediante puntos de acceso WIFI. PDA • Identificación de mercancías por medio de códigos de barras y tags RFID, asegurando la trazabilidad a lo largo de la cadena de suministro. • El Centro cuenta, además, con un completo sistema de Calidad con los más modernos medios de Control y Medición, así como un Banco de pruebas de hasta 1.050 bar y pruebas de vacío. CONTROL DE CALIDAD • Banco de pruebas computerizado • Presión hidráulica • Ensayos de vacío • Líquidos Penetrantes • Partículas magnéticas • Ensayos de dureza • Otros... • Automated processes for receiving, storing, picking and shipping of goods • Real time warehouse management which allows continuous monitoring of all logistics processes. • Supported by terminal boards and PDA interconnected by WiFi access points. • Identification of goods by means of bar codes and RFID tags, ensuring traceability throughout the supply chain. • The Centre also has a complete Quality System with the most modern means of Control and Measurement, and three Test Bench Rigs of 1,050 bar capable of vacuum testing. QUALITY CONTROL • Computerized Test bench • Hydraulic Pressure • Vacuum testing • PT Dye Penetrant test • Magnetic Particles • Thickness control • Others... SSC SAIDI SERVICE CENTRE SAIDI SERVICE CENTRE Saidi Service Centre ofrece una amplia variedad de servicios de valor añadido, con el objetivo de evitar la dependencia de terceros y mejorar los plazos de entrega, tratando de conseguir una mayor eficiencia, flexibildad y un mejor control, asegurando la Calidad sobre el producto y la gestión y demostrando su capacidad para desarrollar sus propios procedimientos (Saidi know-how). Un servicio permanente dividido en siete áreas principales. Saidi Service Centre offers a wide range of value added services, with the objective to avoid the dependancy from others and legthen deadlines, and with the target of acquiring more efficiency and flexibility, a better control, a Quality assurance on the product and the management, while developing our own procedures (Saidi know-how). A permanent service divided into seven main areas. Valve Automation Centre Valve Repair Express & Assembly KLINGER® Gasket Workshop BOA Flexible Solutions Plastic Solutions Testing & Measurement Lab Practical Training Room ì Sala de prácticas de Control Control training room Laboratorio de ensayos y mediciones Testing and Measurement Lab SSC SAIDI SERVICE CENTRE VALVE AUTOMATION CENTRE (ON/OFF & CONTROL) Orientado al servicio en planta: • Válvulas actuadas MOV/ON-OFF. Montaje, regulación y puesta en servicio de actuadores (eléctricos, neumáticos, hidráulicos). Mecanizado de piezas de acoplamiento. “Off-the-shelf delivery”. • Válvulas de Control. Regulación, prueba y puesta en servicio de válvulas de control. Mecanizado de trims especiales para la corrección de problemas relacionados con las características de flujo tales como cavitación, flashing, choked flow o ruido. • Valve Lab: Test de protocolos de comunicación y buses de campo (Modbus, Hart, Profibus, Fieldbus...). Banco para el tarado de válvulas de seguridad. Cursos de formación SAIDI University. Focused on plant service: • Actuated valves (MOV & ON-OFF). Mounting, regulation and start up of actuators (electric, pneumatic, hydraulic). Machining of mounting kits. “Off-the-shelf” delivery. • Control valves. Assembly, regulation, testing and start up of control valves. Machining of special trims for troubleshooting of the issues related to flow characteristics such as cavitation, flashing, choked flow or noise. • Valve Lab: Communication test protocols and field buses (Modbus, Hart, Profibus, Fieldbus...). Safety valve Test Bench. SAIDI University training courses. Valve Lab üJust in time Assembly Valve repair Express Machining Locking devices Welding Painting & Sandblasting VALVE REPAIR Express & Assembly Mecanizado, soldadura, enclavamientos, volantes, encamisado, retaladrado, empaquetaduras, alargaderas, resalte de bridas, pintura,… • Recambios originales de válvulas High Performance (CRANE®, XOMOX, Saunders, KLINGER®, Pacific...) • Ensamblaje de válvulas de diafragma CRANE® Saunders. Machining, welding, locking devices, handwheels, jackets, drilling, packings, stem extensions, flange raised, painting and sandblasting procedures • Original spare parts for High Performance valves (CRANE®, XOMOX, Saunders®, KLINGER®, Pacific...) • Assembly of Saunders® Diaphragm valves. • sp ar e ts • e n u n in Q G are • p Authorised by CRANE® to assemble ball, check and diaphragm valves acc. to 97/23/EC PED SSC SAIDI SERVICE CENTRE KLINGER® Gasket Workshop Un centro de diseño y fabricación de juntas orientado al servicio local en planta (gestión de paradas): • Fabricación de juntas metálicas (Espirometálicas, Kammprofile y RTJ) • Corte de juntas bajo plano o estándar en materiales de fibra, PTFE, Grafito laminado, etc. • Gestión de paradas (off-the-shelf delivery), asistencia y formación en instalación de juntas. KLINGERexpert® es la mejor herramienta para el cálculo de juntas. A centre of Design and Manufacturing of Gaskets focused to local plant service (plant shutdown): • Manufacturing of metallic gaskets (spiral wound, Kammprofile and RTJ type) • Tailor-made gaskets as per drawing or standard ones made of fibre-based sheeting, PTFE, Graphite laminate, etc. • Plant shutdown management (off-the-shelf delivery), assistance and training on gasket installation. KLINGERexpert® (your gasket selector). sealing technologies A Worldwide Number 1 in sealing technologies Your Flexible Solutions Partner FLEXIBLE SOLUTIONS Be on the safer side with BOA technology BOA Flexible Solutions Fabricación de latiguillos y mangueras. • Soluciones a medida según especificaciones del cliente. Todo tipo de conexiones y materiales. BOA Group es un fabricante líder en elementos metálicos flexibles: mangueras y sus accesorios, fuelles hidroformados y soldados, juntas de expansión y compensadores de dilatación. Manufacturing of hosepipes and flexibles metal hoses. • Tailor made hoses as per customer requirements. All kind of connections and materials. OA Group is one of the leading manufacturers of flexible metal elements: B hoses and their assemblies, hydroformed and edge-welded bellows, expansion joints and vibration dampers. Solutions s lutions Solutions for the process industry Solar thermal power solar field power block molten salts HTF steam turbine ISCC Parabolic trough power tower Biofuels & Biomass boiler chemical conversion biogas internal combustion engines green crude Environment animal manure solid wastes compost infrastructures civil engineering & building construction Oil & Gas offshore wag injection wells subsea offshore HIPPS LNG liquefied natural gas tank farm regasification terminals underground storage Petrochemical & Refining hydrocracker alkylation coker desulfurating reforming of nafta fluid catalytic cracker (FCC) hydrotreater vacuum distillation visbreaking Power Generation gas turbine cooling tower circulating pump HRSG regulating and metering station condenser Chem & Pharma fermentor/bioreactor CIP/SIP concentration recovery lyophilization freeze drying viral filtration Water DWTP IWWTP WTP HVAC ETP irigation network hydraulic energy distict heating fire protection Shipbuilding dreadnought escort aircraft carrier frigate PT boat ironclad seaplane tender minesweeper Desalination reverse osmosis microfiltration dosing skids Pulp & Paper white liquor clarifier scrubber system fluid bed reactor calcium oxide storage Food & Beverage food processing brewing FDA animal feed sugar industry >> more info: www.saidi.es/eng/Projects.html Projects Experience our clients rely on it. æ Solar thermal power plants æ Desalination æ Combined Cycles æ Thermal power plants æ Biodiesel plants æ Waste water treatment plants æ Refineries, Oil pipeline networks and Tank farms æ Sewage Pump stations and Water supply æ Chemical plants æ Biomass and manure treatment plants æ LNG projects æ Etc... EPC / Turnkey Projects your partner in fluid handling Elektranai (Lithuania) Combined Cycle Great Island (Ireland) Combined Cycle Biodiesel Plant (Portugal) Green Energy Tonopah (U.S.A) Solar Thermal Power USA Air Base (Azores) Horse head (U.S.A) Airport Fueling Castor (Spain) Zinc reclycing plant Salamanca (Mexico) SAMIR Refinery (Morocco) Cogeneration Sugar Plant (Cuba) Petrochemical & Refining Ouarzazate (Mor Veracruz (Mexico) Solar Thermal Power Refinery Thermal Power Com Kuraymat ( Food & Beverage Manzanillo (Mexico) Kou Natural Gas Storage Termocentro (Venezuela) Thermal Power Panama Terminal (Panama) Tank Farm Fire Protection (Guinea) Biodiesel Plant (Colombia) Petrochemical & Refining Green Energy Parnaíba (Brazil) Combined Cycle Recife Terminal (Brazil) Tank Farm La Pampilla (Peru) Cunene (Angola) Campo Margarita (Bolivia) Refinery Water Supply Oil & Gas Mejillones (Chile) Refinery Bokpoort (South Africa) Aconcagua (Chile) Refinery Solar Thermal Power Manuel Belgrano (Argentina) Combined Cycle Vega Pléyade (Argentina) Offshore platform Everywhere you need us to be. Project Management worldwide Riga Power Plant (Latvia) Combined Cycle Sugres (Russia) Combined Cycle Elefsina (Greece) Refinery udiet (Algeria) mbined Cycle (Egypt) LNG Product Plant (China) Oil & Gas Oil extraction (Kuwait) Oil & Gas Combined Cycle Solar Thermal Power rocco) Petrochemical & Refining Petrokemya Refinery (U.A.E.) Petrochemical & Refining Perth Desalination Plant (Australia) Water & Desalination KaXu Solar One (South Africa) Guangdong Zhuhai (China) LNG Installation Shahil and Shah (Abu Dhabi) Solar Thermal Power Chemical Plant Ashuganj (Bangladesh) Shams (Abu Dhabi) ISCC Phenol (China) Abu Dhabi Algeria Argentina Australia Azores Bangladesh Bolivia Brazil Cape Verde Chile China Colombia Cuba U.A.E. Egypt Equatorial Guinea France Germany Greece Irak Iran Ireland Kuwait Latvia Libya Lithuania Macedonia Mexico Morocco Norway Panama Peru Portugal Russia Spain Turkey United Arab Emirates United States Uruguay Venezuela Vietnam A few of our projects abroad Project Management RFQ Order Follow-up • Scope of supply • Process data sheets • Best-in-class product sourcing • Project schedule • List of documents • Specifications and Requirements • AVL Approved vendor list • International Codes & Standards • RFQ approval • Customer order handling • QAP Quality Assurance plan • Critical path • Specs. check list • Kick-off meeting • Project team • Project finance • Manufacturing program • Major milestones checklist • Order extension handling • Follow-up meetings • Progress report • Deviation & action control • ITP Inspection and Test Program • Casting / Machining / Assembly PROJECT MANAGER KAM QUALITY PROJECT TEAM PRODUCT MANAGER TECHNICAL DOCUMENTATION OPERATIONS PROJECT FULL COST CUSTOMER COMPLAINT RESOLUTION PROCESS Planning & Control Supply • Final inspection on factory • As-built drawing review • Technical documentation • Logistics Consultancy • Forwarding services (Air/ Sea/Land Freight, Intermodal transportation • Documentation (Customs clearance, Taxes) • Foreign Trade Consultancy Start up After sales • FAT (Factory Acceptance Test) • SAT (Site Acceptance Test) • Commissioning • Backup stock 2 3 4 5 6 7 • Warranty Management • Buy Back Program • Operations Flexibility • CCRP Customer Complaint Resolution Process • Post-sales assistance on site • MRO Outsourcing • Total Valve Management 8 June 2012 27 28 29 30 18 19 20 21 22 23 24 25 26 9 10 11 12 13 14 15 16 17 Project name: Solar thermal power plant “SHAMS Date: 2012 Comments: I” Solar Field lies primarily on The keys to the sucess of this project that allows, in the ability to perform a Saidi expertise ents. each case, meet customer requirem Completed Intern Client side Extern Not planned Extension To be reviewed Project Report Q FAT/SAT Q Quality System PRODUCT QUALITY • Pressure / Vacuum / Plastic Test Rigs • Quality & Testing Procedures • Quality Equipment • New Products Design • Welding machinery & Operator certs • Etc... SUPPLIER EVALUATION è QUALITY Raw material & Casting Authorised by CRANE® to assemble ball, check and diaphragm valves acc. to 97/23/EC PED è è Design & Engineering FAT/SAT CCRP Q UA L I T Y CONTROL Final Testing Machining Assembly Suppliers Evaluation Process Authorised by CRANE® SOURCING SUPPLIER to assemble ball, check • Quality Systemvalves and diaphragm • Products & Services • Approvals & Certs acc. to 97/23/EC • Financial reliability PED • Global sources • Assesment • QA / QC • Manufacturing Capabilities • Product Standarization • Logistic System • Design & Engineering CUSTOMER FOCUS Q Quality Control FAT/SAT (FACTORY/SITE ACCEPTANCE TESTING) • Visual Inspections • Critical Operational Requirements • Rejected Material Analysis • Test Reports ON SITE ASSESSMENT AFTER SALES • Valve Inventory Management • Installation Best Practices Assesment • Staff Training Courses • Installation and Commissioning Supervision CUSTOMER COMPLAINT RESOLUTION PROCESS TRACEABILITY • From Heat No. to Certificate • Quality Dossiers C • Customer satisfaction • Post-sales assistance on site • Increase customer loyalty • Continuous improvement process C R P TOTAL VALVE MANAGEMENT æ Problems with your MRO valve supply? You will probably have hundreds of different valves in your industrial process and perhaps a few different sites with local purchasing and warehouse. Installed based in plant different from site to site on similar product families. æ SAIDI OUTSOURCING is the s lution! Just focus on your core business, leave valves to the valve specialist (best-in-class-products, wide product range, ex-stock, close to the customer, technical assistance, FAT, SAT...), reducing your TCO (Total cost of ownership). All these facts together can lead to sluggish and inefficient purchasing procedures. ex-stock Just in time logistics traceability customization 24/7 service • automated logistics • ex-stock • B2B capabilities • plant shutdown planning • quality control • traceability e -in or e vic ad y r e liv de ipt rece n rs at io de nf i rm ice Scan this QR code and download the presentation of SAIDI OUTSOURCING co vo Escanea este código QR y descárgate la presentación de SAIDI OUTSOURCING >> managing the complexity DIFFERENT VALVE TYPES DIN BSi API TÜV RePro CE ASTM JIS FDA UL P Features FM Euro Chlor ASME P Approvals ATEX AISI AENOR UNE P Directives MSS UNI GOST SAE P Materials P Specs P Brands DIFFERENT PRODUCT MIX Commodity products vs. Engineered products Western Europe TOTAL VALVE MANAGEMENT Russia China Northern Africa DIFFERENT SUPPLIERS & MANUFACTURERS Middle East Latin America WORLDWIDE SCATTERED MANUFACTURING SITES GLOBAL SOURCING P Asia Q PROCUREMENT RISK MANAGEMENT BUSINESS CONTINUITY P Quality products P Reliabiilty P Lead time P Financial stability P Production backup sites P Reputation P Europe K P America Trusted. Worldwide. 24x7 service • project management • ex-stock • B2B capabilities • plant shutdown planning • quality control • traceability TOTAL VALVE MANAGEMENT DIFFERENT OPERATIONAL & PROCUREMENT LEVELS P Head Office TOTAL COST OF OWNERSHIP TOTAL COST OF OWNERSHIP P Hidden costs P Inventory reduction P Product standardization INVOICE VALUE TOTAL COST OF OWNERSHIP P Production sites TCO PRODUCT PRICE MANUFACTURING COSTS STORAGE PROVISIONING COSTS PRODUCT DATA MANAGEMENT SUPPLIER MANAGEMENT LOCAL PURCHASES REPLACEMENTS MAINTENANCE COSTS procurement management global sourcing service level SPARES stock management Outsourcing product standardization eCommerce total value orders management service centre catalogue management plant assesment total valve management >> How it works? CUSTOMER SAIDI Who is involved? STAGES Who is in charge? SITE MANAGER MAINTENANCE MANAGER On site survey LOCAL BRANCH TECHNICAL SALES ALONG WITH PRODUCT SPECIALISTS PRODUCT CATEGORY MANAGER Product Assesment Best Cost Sourcing Suppliers Data Management PRODUCT MANAGERS TEAM OUTSOURCING TEAM PURCHASING STAFF Service Level Stock Definition OPERATIONS INFORMATION TECHNOLOGIES Master Data Management B2B Platform Catalog Management INFORMATION TECHNOLOGIES LOCAL SITE PURCHASING TEAM Order Management Inventory Management Contract Administration OUTSOURCING TEAM QUALITY ENGINEERING Quality Control Service & Maintenance AFTER SALES QUALITY | CCRP TRAINING CENTRE AULA PERMANENTE DE FORMACIÓN en el ámbito de la ingeniería del control de fluidos. C on un enfoque práctico, dirigido a personal de departamentos técnicos, de ingeniería, mantenimiento y gestión de proyectos. Cursos “in company” o impartidos en el Aula de Formación propia en nuestro Centro Logístico Montaje y regulación de actuadores eléctricos y neumáticos Training Room Ensayos en nuestro banco de pruebas Procedimientos de Calidad relacionados con el suministro de materiales para proyectos. Training Room donde poner en práctica los contenidos teóricos del curso. Ensayos reales de diferentes lazos de control (nivel, presión, caudal, temperatura, además de una estación reductora de presión). Courses “in company” A CONTINUOUS TRAINING CENTRE in the Engineering fluid control sector. With a practical approach, intended for technical department personnel, engineering, maintenance and project management. Courses given “in company” or in our Logistic Centre Training room Mounting and regulating processes of electrical and pneumatic actuators Different tests in our Test Bench Quality procedures related to project’s valve supply. Training Room intended to transfer theory into practice. Actual testing of different control loops: control, pressure, flow and temperature, along with a pressure reducing station. Public Institutions Technical Universities æ Para solicitar un curso de formación To request training courses: [email protected] Training Room | Sala de prácticas y aprendizaje D irigida a todas las personas interesadas en aprender, experimentar y profundizar en el funcionamiento de las aplicaciones típicas y en los procesos de una instalación industrial A lto nivel de interacción con el usuario replicando situaciones de conflicto, activaciones de alarma... L azo de control completo: envío de señales mediante el panel de control con sus correspondientes reacciones en los equipos instalados Á rea de manipulación libre: para comprobación del funcionamiento de los internos, prueba de montajes de válvulas con dispositivos de señalización de apertura y cierre, bloqueo de válvulas manuales, etc. Intended for anyone interested in learning, experience and deepen the operation of typical applications and processes in an industrial plant High level of user interaction replicating conflict, alarm activations... Complete control loop: sending signals through the control panel with the corresponding reactions in the installed equipment Free manipulation area: to check the functioning of internals, valve assemblies tests with signaling devices for opening and closing, locking of manual valves, etc. Show Room Saidi University’s Laboratory Trainees at the Training Room Some acknowledgments “I would like to thank you on behalf of all my colleagues and myself the time, dedication, enthusiasm, knowledge, information and the past and future that you shared with us yesterday”. “The seminar that you prepared has been very interesting to present the main types of industrial valves, its operation and applications”. “Congratulations to all those next to the concept of Saidi University thanks to which Saidi becomes a big and forceful company with positive ideas and solutions”. Connect with Quality SSC SAIDI SERVICE CENTRE Branch >> Red de Delegaciones network HEAD OFFICE | Madrid T 913 581 212 | F 913 580 488 [email protected] KLINGER Saidi México T +52 (55) 8000 2396 [email protected] OPERATIONS CENTRE | Valencia Logistics Centre T 961 640 339 [email protected] Service Centre T 961 640 303 [email protected] SAIDI Cuba T +53 7 204 9588 [email protected] ANDALUCÍA | Sevilla T 954 437 500 | F 954 434 278 [email protected] GALICIA | A Coruña T 981 294 166 | F 981 290 367 [email protected] ARAGÓN | Zaragoza T 961 640 343 | F 961 640 338 [email protected] MURCIA | Murcia T 961 640 343 | F 961 640 338 [email protected] ASTURIAS | Gijón T 985 337 093 | F 985 337 145 [email protected] LEVANTE | Valencia T 961 640 330 | F 961 640 337 [email protected] CATALUÑA y BALEARES | Barcelona T 935 751 970 | F 935 750 910 [email protected] NORTE | Bilbao T 944 380 012 | F 944 780 559 [email protected] CENTRO | Madrid T 916 088 165 | F 916 767 012 [email protected] PUERTOLLANO | Puertollano T 961 640 343 | F 961 640 338 [email protected] CANARIAS | Gran Canaria T 928 184 658 | F 928 122 444 [email protected] TARRAGONA | Tarragona T 961 640 343 | F 961 640 338 [email protected] An Independent Klinger Company Av. del Llano Castellano, 15 28034 Madrid T +34 91 358 12 12 | F +34 91 358 04 88 [email protected] OCT. 2014 - 4th EDITION ì Ref. CPF4_EN 10/14 | Document subjetct to change without prior notice >> connect with www.saidi.es | www.klinger.es | www.klinger-international.com