ABB en Generación Seminario ABB Santiago de Chile

BU Power Generation, Power Systems Division. Daniel Rubinstein
ABB en Generación
Seminario ABB
Santiago de Chile
Soluciones ABB para la Generación de Energía
ABB, Generalidades
ABB en Generación
Capacidades
Referencias
Resumen
© ABB Group
September 3, 2010 | Slide 2
ABB es líder mundial en tecnologías de potencia y
Automatización
117,000 empleados en mas de 100
países
Ordenes en 2009: 30,969 MUSD
Facturación en 2009: 31,795 MUSD
Formada en 1988 mediante la fusión de
compañías de Ingeniería Suiza y Sueca
Compañías predecesoras fundadas en
1883 y 1891
Compañía pública con casa matriz en
Suiza
Organización
Cinco grandes Divisiones
Power
Products
Power
Systems
Automation
Products
Process
Automation
Robotics
$11.9 billion
34,000
employees
$6.9 billion
16,000
employees
$10.3 billion
36,000
employees
$7.8 billion
27,000
employees
$1.6 billion
5,000
employees
2008 revenues (US$) and employees per division
El Portafolio de ABB cubre:
Sistemas eléctricos,
automatización, control e
instrumentación para la
generación de energía y
Procesos Industriales
Sistemas de Transmisión
Sistemas de Distribución
Productos de Baja tensión
Robótica
Enfrentando los retos globales en el camino hacial la
era de bajas emisiones de carbono
Ayudando a los clientes a hacer mas con menos
Las soluciones de
automatización y potencia de
ABB
Pronóstico de demanda de
Energía al 2030
Source: IEA, World Energy Outlook 2008
+79%
30,000
12,500
21,000
10,000
15,500
20,000
2006
2015
28,000
Terrawatt-hours
(TWh)
2030
Responden a los
incrementos en la
demanda de energía
Incrementan la
eficiencia energética y
reducen las emisiones
de CO2
Optimizan la
productividad para
aumentar la
competitividad de los
negocios y los servicios
públicos
Soluciones ABB para la Generación de Energía
ABB, Generalidades
ABB en Generación
Capacidades
Referencias
Resumen
© ABB Group
September 3, 2010 | Slide 6
ABB en Generación
Ventas de Sistemas: 2,000 MUSD
Ventas de Productos: 2,000 MUSD
Ventas combinadas representan un 10% de los negocios
del Grupo ABB
ABB esta entre los 10 principales actores en el sector de
Generación de Energía
ABB en Generación: Presencia Global
48 Local Business Units
Argentina
Australia
Austria
Belgium
Brazil
Canada
Chile
China
Croatia
Czech Rep.
Denmark
Egypt
Finland
France
Germany
Greece
India
Indonesia
Israel
Italy
Japan
Kuwait
Malaysia
Mexico
Netherland
New Zealand
Norway
Peru
Poland
Portugal
Qatar
Korean Rep.
Romania
Russia
Saudi Arabia
Singapore
Slovakia
South Africa
Spain
Sweden
Switzerland
Taiwan
Thailand
Turkey
United Arab Emirates
United Kingdom
United States
Vietnam
8 Regional Centers
Sweden
USA
Singapore
China
UAE
Brazil
Italy
Germany
Aplicaciones típicas en Plantas de Generación
Fossil-Fired
Steam & gas turbines
Diesel
Nuclear
Solar
Hydro
Co-generation
Waste-to-Energy
Desalination
Diferenciadores
ABB era un desarrollador de proyectos de Generación
‘Llave en Mano’
Amplia experiencia en hidroeléctricas, plantas
nucleares, ciclos combinados y termoeléctricas a
carbón
Una de las mas extensas bases instaladas en el
mundo
En conclusión
Amplio conocimiento en los procesos
Amplio conocimiento en los sistemas
© ABB Group
03 de Septiembre de 2010 | Slide 10
Soluciones ABB para la Generación de Energía
ABB, Generalidades
ABB en Generación
Capacidades
Referencias
Resumen
© ABB Group
September 3, 2010 | Slide 11
ABB suministra mas del 25% de los componentes de
una central de generación
MV SWITCHGEAR
HV SYSTEM
INSTRUMENTATION
Temperature
Pressure
ANALYZERS
ACTUATOR
ON-OFF,
Controlled
LV
SWITCHGEAR
STEP UP
TRANSFORMER LV DRIVES
AUXILIAR
Y
TRANS- COMMUNICATION
FORMER
HV- SUBSTATION
GENERATO
R
CIRCUIT
BREAKER
TURBINE
GOVERNOR
UNIT
PROTECTIO
N
1
MV DRIVES
SYNCHRONIZATION
STAR
POINT
CUBICLE
TURBINE
G
Power Island
© ABB Group
03 de Septiembre de 2010 | Slide 12
CONTROL
SYSTEMS
PT’s
CT’s
SA’s
1
MV
MOTORS
LV
MOTORS
CONTROL
ROOM
EXCITATION
TRANSFORMER
EXCITATION
SYSTEM
ABB – Soluciones para Centrales de Generación
Control
Electrical Systems
Systems for
service- and monitoring,
management,
diagnosis- and documentation
HV Substation
MV/LV Switchgear
HV/MV/LV Transformers
UPS-Systems
Illumination System
Communication Systems
Cabling
Synchronization
LV/MV Drives
Excitation Systems
Generator Protection
Generator breaker & bus
duct
Emergency Power Supply
(Data Acquisition, Close & Open
Loop Control, Diagnose- &
Documentation, Protection)
Instrumentation
Field Instruments,
Control Valves &
Actuators
© ABB Group
September 3, 2010 | Slide 13
Valor agregado de ABB como socio
Reducción total de costos
Al eliminar actividades redundantes y coordinación de
subproveedores
Al reducir la exposición a riesgos
Múltiples
Subproveedor
Alcance 1
Subproveedor Subproveedor Recursos de Exposición
Alcancee 2
Alcance 3
Cliente 1) De Riesgo
Del Cliente
subproveedores
1)
ABB como su socio
© ABB Group
03 de Septiembre de 2010 | Slide 14
-
Especificación
Evaluación
Aprovisionamiento
Interfaces
Asuntos Técnicos - 1
ABB continuamente optimiza sus diseños de Balance
Eléctrico de Planta:
Cargas parásitas (10% en centrales a carbón, 6% en
termoeléctricas a combustibles fósiles, 3% en
centrales a gas) pueden ser reducidas
considerablemente
Variadores de velocidad (Drives)
Niveles de voltaje optimizados y compensación
reactiva
Diagramas unifilares optimizados
© ABB Group
03 de Septiembre de 2010 | Slide 15
Asuntos Técnicos - 2
ABB continuamente optimiza los sistemas de
automatización
Minimiza los tiempos de paradas forzadas, maximiza
la disponibilidad de planta
Maximiza eficiencia
Soluciones con tecnologías de buses de campo
Aplicaciones de Software Avanzado para la
optimización de procesos (Optimax)
© ABB Group
03 de Septiembre de 2010 | Slide 16
Requerimientos del Mercado
Requerimientos ambientales
Condiciones de carga fluctuantes causadas por
variaciones en la demanda
Condiciones de carga fluctuantes por incremento en el uso
de energías renovables
Pico de carga
Balance de
carga
Valor (Flexibilidad y Disponibilidad
Carga
Requerimientos del mercado
stochastic
Curva de carga
(consumo)
Intermitencia
Carga base
Tiempo
Cuáles son los requerimientos de demanda?
Al considerar que la producción de energía debe
responder al consumo en cualquier momento, es
necesario contar con una mezcla de tecnologías
apropiadas
- Balance de Carga
- Pico de Carga
- intermitencia
- Carga base
- stochastic
Requerimientos de Mercado
Ejemplo: Carbón
Primary control
All TNOs
Inertia
TNOs affected
Minute reserve
Secondary Control
Comportamiento Dinámico
Gradientes de Carga
4 – 6 % / minuto
Fluctuaciones energía eólica
Promedio en Europa: 10% por
minuto
Arranque eficiente y cambios en
la carga frecuentes
Requerimientos de Mercado
Alto grado de Automatización y
dimensiones de sistema de control
Primary control
En una central de 800 a 110 MW
All TNOs
~2,500 actuadores
Inertia
TNOs affected
~1,000 motores
~8,000 instrumentos
Minute reserve
Secondary Control
~40,000 a 50,000 bloques
funcionales
Comparación de tecnologías convencionales en función
de la eficiencia
Plantas existentes
Thermal
plants
(global φ)
Coal plants
(Europe φ)
Plantas nuevas
Coal plant
(modern)
Gas plant
(modern)
Nuclear
plant
(Gen III)
Las plantas de Ciclo Combinado poseen las mas alta eficiencia
pero usan el combustible mas costoso
Las nuevas centrales a carbón con tecnología de punta poseen
eficiencias considerablemente mas altas que las centrales
antiguas
Diseños modernos para Balance de Planta
Necesidades del Cliente
Vender y despachar mas megawatts
Reducir las cargas parásitas
Reducir la potencia reactiva mientras se mantiene una
respuesta robusta en factor de potencia – gestionar el
factor de potencia propio en primera medida
Sistemas auxiliares – Pérdidas parásitas
Plantas a carbón convencionales
5 – 12%
Plantas de Ciclo Combinado
3 – 6%
Las crecientes necesidades y requerimientos por
tecnologías limpias y reducción de emisiones de CO2
necesariamente incrementan el consumo propio de
potencia
Centrales a Carbón, aplicaciones de bombeo
Cooling water pump
300-2300 kW
Boiler recirculation
pump
100-400 kW
Condensate
extract pump
100-1200 kW
Boiler feed pump
2000-9000 kW
Feed-water
booster pump
Centrales a carbón; ventilación y aire comprimido
Coal pulverizer fan
100-400 kW
Gas recirc. fan
400-1500 kW
Induced Draft Fan
(Booster)
400-9000 kW
See notes for add’l info
Force Draft Fan
400-4500 kW
See speaker notes for add’l info
Primary air fan
Secondary air fan
400-4000 kW
Induced Draft Fan
400-9000 kW
Métodos de control
Throttling
Bypassing
On/off control
Variable speed
Métodos de control
Throttling
Bypassing
On/off control
Variable speed
Tendencias en Automatización
Package n
Package 1
DCS
Process
Instruments
ECS
Electrical
Devices
’90-’00
DCS
ECS
Intelligent
Field
Device
Intelligent
Electrical
Device
’00-’10
DCS
Intelligent
Field
Device
ECS
Intelligent
Electrical
Device
(e.g. Turbine
Automation)
…
(e.g. Excitation
System)
Field
Devices
Field
Devices
Field Digital Communication
Package 1
Package n
(e.g. Turbine
Automation)
Intelligent
Field
Device
(e.g. Excitation
System)
Intelligent
Field
Device
…
Integrated Plant Automation System
Package 1
Package n
(e.g. Turbine
Automation)
Intelligent
Field
Device
(e.g. Excitation
System)
Intelligent
Field
Device
…
Requerimientos actuales en Automatización
Tecnologías robustas y confiables para control, control de turbina y
control y protección de calderas
Fieldbus/Profibus
Integración de sistemas eléctricos (IEC 61850)
Intelligent field devices - IEDs
(Elementos de Campo Inteligentes)
Profibus/fieldbus: Ejemplo - Actuadores
Office workplaces
Network control centers
Remote access
Maintenance
management
SAP system
Operating
Monitoring
Optimization
Trend curves
Reports
Diagnosis
Asset management
Engineering
Workplaces
WLAN
WLAN
Enterprise LAN
Plant network
System server
Control network
Fiber Optical Cable
Profibus DP
LV
substation
Controller
Power
supply
station
Fieldbus
station
Outgoing
circuits
400V UPS
24V
Profibus DP segments
400 V
Copper Cable
24V DC
Power cable
Actuator
Feeders
400V
Integración: IEC 61850 vertical y horizontal
Control Room
Workplace
Control Room
Workplace
Electrical
Plant Network
Control
System Server
Control System
Control Network
IEC 61850 station bus
Automation
Field
Field
Process
Fieldbus
Local I/O
IED
M
M
Turbine, Water + Steam Cycle, Unit
Control, Boiler, FGP …
Generator Protection, Transformer Protection,
MV / HV Switchyard, Excitation, Synchronization
IEC 61850: Ejemplo – HV motor
Office workplaces
Network control centers
Remote access
Maintenance
management
SAP system
Operating
Monitoring
Optimization
Trend curves
Reports
Diagnosis
Asset management
Engineering
Workplaces
WLAN
Enterprise LAN
Plant network
System server
Control network
Automatic
commands,
status signals
Manual commands,
status signals, messages / alarms,
expert tool, disturbance logs
Controller
IEC 61850
Sample applications:
Feedwater pump
ID fan
Primary fan
FD fan
Main cooling pump
Oxi fan
Absorber pump
Coal pulverizer
CW pump
WLAN
Electrical protection &
motor protection &
control
Voltage
Motor current
Winding temperature …
HV motor
10kV
System 800xA: Consistent technology
Operating
Monitoring
Optimization
Trend curves
Reports
Office workplaces
Network control centers
Remote access
Maintenance management
SAP system
WLAN
Enterprise LAN
Workplaces
Diagnosis
Asset management
Engineering
Plant network
WLAN
System server
Control network
WLAN
Electrical Systems
Unit, Turbine, Boiler,
Water&Steam Cycle,
Auxiliaries
Controller
Local I/O
Third-party systems
/ black boxes
Industrial Ethernet
- Protection
- Bay control
HV grid connection
LV & MV power supply
- Bay control
- Protection
- High-speed bus transfer
- Generator protection
- Unit protection
Generator
- Unidirectional drives
IEC 61850
MV drives
- Converters
Excitation system
Synchronization
- Unidirectional drives
- Converters
LV drives
- Intelligent drives
- Solenoid valves
HART
Actuators
Sensors
Profibus/Fieldbus
Diseños de cuartos de control: Ergonomía, desempeño
ABB ofrece Centrales de Generación Optimizadas
Optimized power
plant by ABB
600 MW
reference case
Coal fired power
plant
Europe
Necesidades del Cliente
Alta eficiencia de planta
Maximiazar ahorros de energía
Reducir emisiones de CO2
Reducir las cargas parásitas de la central
Respuesta de ABB
Uso de variadores de velocidad para reducir consumo de energía
Incremento de voltaje de cargas auxiliares para reducir las pérdidas
Sistemas de compensación reactiva para reducir pérdidas de energía
Optimización de distribución física de equipos
Beneficios del cliente
Incremento en producción de la central: > 15 MW
Ahorro de > 200 MW sobre el ciclo de vida de la central
Incremento de Eficiencia de la planta: 1.5%
Reducción de 100,000 T de CO2 por año para una central de 600 MW
Lo que equivale a 80 MUSD en certificados de carbono calculados en
el ciclo de vida de la central
© ABB Group
03 de Septiembre de 2010 | Slide 36
Soluciones ABB para la Generación de Energía
ABB, Generalidades
ABB en Generación
Capacidades
Referencias
Resumen
© ABB Group
September 3, 2010 | Slide 37
Forsmark Unit 3, Nuclear power plant, Sweden
Forsmark Nuclear
Power Plant, Unit 3,
BWR, Asea-Atom
type
Power Gross:
1,200 MW
Commissioned:
1985
Planned Power
Gross: 1,360MW
End-Customer:
Forsmark
Kraftgrupp AB
(Vattenfall group)
Completion: 2014
Customer need
Highly efficient, state-of-the-art upgrade of the main electrical systems of the
plant for the purpose of:
Preparation for planned power upgrade of the plant
Life time extension
Reliable and experienced Nuclear Power Plant contractor for the supply of the
electrical power systems
ABB’s response
State-of-the-art turnkey electrical system including system design, detailed
design, requalification of existing equipment to new design basis, installation,
commissioning, documentation and quality control
New equipment
Step-up, auxiliary and excitation transformers
Relay protection as needed
Requalification of GCB, IPB and supporting systems to new design basis
Customer benefits
Competence and capacity to supply in time and with quality
Short installation and commissioning time
ABB’s knowledge and experience with complex
power systems and equivalent NPP projects
© ABB Group
September 3, 2010 | Slide 38
Olkiluoto 1 and 2, Nuclear power plant, Finland
Project name:
Olkiluoto 1 & 2 Low
Voltage Switchgear
Renewal
Location: Olkiluoto,
Finland
Customer:
Teollisuuden
Voima Oyj
Years of
commissioning:
Step wise: 2010 2015
Customer need
Highly efficient upgrade of the main Low Voltage Systems
of the Plants for the purpose of:
Secure non disturbance and safe operation
Life time extension
ABB’s response
Delivery of complete engineered electrical systems
including system design, detailed design, installation,
commissioning, documentation and quality control
New Equipment - Both safety and Non safety classified
Low Voltage Switchgears, Transformers and Relay
protection
Customer Benefit
© ABB Group
September 3, 2010 | Slide 39
ABB knowledge and capacity for a very challenging
installation and commissioning work
ABB project experience with complex power systems in
NPP projects
Short delivery and commissioning time
Kernkraftwerk Leibstadt, Nuclear power plant,
Switzerland
Kernkraftwerk
Leibstadt
Nuclear PP,
Swizerland
End - Customer:
Kernkraftwerk
Leibstadt
Power Gross:
1,220MW
Year of
commissioning:
2018
© ABB Group
September 3, 2010 | Slide 40
Customer need
Refurbish and upgrade the non safety related operational
control and automation system at the 1,220 megawatt nuclear
plant
ABB’s response
Replacement of the existing control systems with a single
solution, based on ABB’s Extended Automation System
800xA, including the ventilation systems, the demineralization
plant and the cooling tower make-up water system
Upgrade of the KKL simulator used for operator training
On a second phase, a further extension will incorporate the
water steam cycle, the turbine controls, operational reactor
support systems and others
Customer benefits
Improved access to critical data and facilitate efficient
management of the plant
Improved reliability and efficiency will help ensure smooth and
safe operations at the plant
BC Hydro GMS Station Service Retrofit, Canada
GMS HPP, 2730
MW, Canada
Customer: BC
Hydro
BC Hydro’s largest
hydroelectric plant
Year of
commissioning:
2009-2011
Customer need
Modernization of a 2700 MW hydro plant
Upgrade of station service system
Improve availability and safety of systems
ABB’s response
Turn key solution for station service system including MV and LV
switchgear, protection, MCC’s, Power distribution boards,
Transformers, and all associated cabling
Customer benefits
ABB takes full responsibility: system studies, equipment design,
fabrication, installation, testing, commissioning and training
Safety aspects incorporated into design of solution (“safety by
design concept”)
Selection of ABB based on our understanding of customer
requirements which provides customer with lowest overall risk for
project execution
© ABB Group
September 3, 2010 | Slide 41
Ras Laffan C, CCPP, Qatar
Ras Laffan, C,
Combined Cycle
Power Plant
2,730 MW, 286,000
cubic meter of
potable water per
day, Qatar
Customer: Hyundai
Engineering and
Construction
(HDEC), Korea
End-customer: Ras
Girtas IWPP
- Consortium Suez
Energy
International/ Mitsui
Electricity
- Qatar Water
Corporation
- Qatar Petroleum
Completion: 2011
Customer need
Highly efficient, environmentally friendly, state-of-the-art gas and
steam turbine power plant
Reliable contractor for the supply of the power systems and the grid
connections of the plant
Ras Laffan C plant will be the largest power generation and water
desalination project in the country
ABB’s response
State-of-the-art turnkey electrical system
800-MVA transformers, generator bus duct and breakers, mediumand low-voltage switchgear, emergency power supply and the
plant’s cable systems
400, 220 and 132-kV GIS substation to connect the plant to the grid
fulfilling all grid codes and standards
Customer benefits
Single source and responsibility towards EPC and end-user with
short delivery time and optimized interfaces
Short installation and commissioning time
ABB’s knowledge and experience with complex power systems
© ABB Group
September 3, 2010 | Slide 42
Magnum IGCC 1300 MW, Netherlands
Nuon Magnum
Power Plant
1300MW IGCC,
Eemshaven
Netherlands
EPC contractor:
Mitsubishi Heavy
Industries Japan
Customer: Nuon
Completion: 2011
Customer need
Highly efficient, environmentally friendly, state-of-the-art power plant. To
be fired initially with natural gas
Nuon aims to convert the power plant into a fully Integrated gasification
combined-cycle plant. The gasifier will convert coal and biomass into
syngas, which will be used to fuel the combined-cycle units
A pre-combustion carbon dioxide capture facility is planned
ABB’s response
State-of-the-art electrical system equipment and solutions
Switchgear housed in modular pre-fabricated units for easy site
installation and limited civil engineering costs
380-kV GIS substation will be used to connect the plant to the grid
Customer benefits
Single source and responsibility towards EPC and enduser wth short
delivery time and optimized interfaces
Short installation and commisssioning
Optimized civil cost
© ABB Group
September 3, 2010 | Slide 43
Qatalum CCPP, 1350 MW, Qatar
Qatalum, Qatar
Enduser: JV of
Qatar Petroleum
and Norsk Hydro
Customer: General
Electric
Year of
commissioning:
2009
Customer need
Project realization to supply electrical power to aluminium smelter
CCPP with 1350 MW electrical power
Turnkey solution for electrical system
ABB’s response
Complete design, engineering, installation and commissioning of
electrical system
Supply includes IP transformer, station transformers, complete
power train including generator circuit breakers, HV cable system
and GIS substation 220 kV
Customer benefits
ABB takes full responsibility for engineering and coordination
activities towards customer and end-user
ABB supports GE as EPC to fulfill tight and demanding schedule
ABB ensures challenging alignment of frequency and voltage
between power plant, aluminium smelter and national grid
© ABB Group
September 3, 2010 | Slide 44
Datteln Unit 4, 1.100 MW, Germany
Datteln 4, Germany
Customer: E.ON
Kraftwerke GmbH
Consultant: E.ON
Engineering
Year of
commissioning:
2011
Customer need
1.100 MW clean coal power plant with
high efficiency / low emissions
Frequency control, load flexibility incl. 300 MW railway
power supply through frequency converters
Convoi approach with three similar units planned
ABB’s response
Process control system including boiler protection
Instrumentation and actuators
Complete engineering, installation and commissioning
Simulator for engineering, commissioning and operator training
Customer benefits
Common, integrated control platform
Leading automation and optimization technology for
load flexibility, frequency control, emission control
Cost and time benefits from use of simulation technology
© ABB Group
September 3, 2010 | Slide 45
Walsum Unit 10, 750 MW, Germany
Walsum 10,
Duisburg, Germany
Enduser: STEAG
Customer: Hitachi
Power Europe
(EPC)
Year of
commissioning:
2009
Customer need
750 MW clean coal power plant with high efficiency and low
emissions
Frequency control and UCTE compliance
Fuel and load flexibility for shifting and peaking operation
ABB’s response
Complete electrical system (eBoP)
Process control system including boiler and turbine control
OPTIMAX® APC and BoilerMax process optimization
Customer benefits
Single source for DCS and eBoP with short delivery time and
optimized interfaces
Leading automation and optimization technology for
Load flexibility
Frequency control and grid stability
Emission control
© ABB Group
September 3, 2010 | Slide 46
Boxberg Unit IV, 900 MW, Germany
Boxberg Unit IV,
Boxberg, Germany
Customer: Vattenfall
Europe Generation
Year of
commissioning:
2000
Customer need
Greenfield power plant to replace outdated units from former
GDR times
High degree of automation for reduced operational cost
ABB’s response
Process control system including boiler protection
Information management
OPTIMAX® applications
Customer benefits
Single source for DCS and eBoP with short delivery time and
optimized interfaces
Leading automation and optimization technology for
Load flexibility
Frequency control and grid stability
Emission control
© ABB Group
September 3, 2010 | Slide 47
Grain CCPP, 1200 MW, UK
Isle of Grain Power
Project
1200MW CCPP,
Kent, UK
EPC contractor:
Alstom Power,
Switzerland
Customer: EON UK
plc
Completion: 2010
Customer need
New CCPP as Combined Heat and Power (CHP) plant.
Grain will feature an innovative CHP scheme that will supply
'waste' heat in the form of hot water to the nearby liquefied
natural gas (LNG) terminal, making Grain one of the world's
largest CHP plants
ABB’s response
DCS for the power plant including interface to the gasification
plant, turbine controls for gas and steam turbines, control
room equipment
Customer benefits
Common, integrated control system for low life cycle costs,
covering DCS, gas turbine and steam turbine control
Full integration of profibus instrumentation and switchgear
allows in depth online diagnosis of field devices, resulting in
high plant availability and low maintenance cost.
Grain is expected to have an overall efficiency of up to 72%
© ABB Group
September 3, 2010 | Slide 48
Staythorpe CCPP, 1650 MW, UK
Staythorpe Power
Station
1650MW CCPP,
Nottinghamshire,
UK
EPC contractor:
Alstom Power,
Switzerland
Customer: RWE
Npower UK
Completion: 2010
Customer need
New, modern, high efficient Combined Cycle Power
Plant (CCPP) using the most advanced
technologies to maximize efficiency
ABB’s response
DCS for the power plant including turbine controls
for gas and steam turbines, PGIM Information
Management system, control room equipment
Customer benefits
Common, integrated control system for low life
cycle costs, covering DCS, gas turbine and steam
turbine control
With minimized environmental impact it will produce
enough electricity to power ca. 2 million homes
© ABB Group
September 3, 2010 | Slide 49
Torrevaldaliga Clean Coal Power Plant, Italy
Torrevaldaliga Nord,
3 x 660 MW
supercritical coal
fired units,
Civitavecchia,
Rome, Italy
Final Customer:
Enel Produzione
Full commercial
operation end 2008
Customer need
Conversion of the heavy fuel power plant to “clean coal”
technology
Increase Torrevaldaliga’s net efficiency from 39% to 45%
Reduce emissions substantially: SO2/NOx/Dust from
400/200/50 to 100/100/15 (mg/Nm3)
Partial re-use of existing electrical equipment
ABB’s response
ABB’s state-of-the-art power plant automation system
supplies Enel with the technically superior solutions
ABB’s proven ability to develop and manage large,
complex projects
MV and LV switchgear and SCADA, electrical protection
system
Customer benefits
© ABB Group
September 3, 2010 | Slide 50
Coordination of the different Enel’s suppliers during the
engineering phase to obtain an homogeneous Distributed
Control System fulfilling Enel’s requirements and
standards
Integrated Factory Acceptance Test
Erection and commissioning of the system
Tutuka, 3.600 MW, South Africa
Tutuka, 6 Units,
3.600 MW, South
Africa
Customer: ESKOM
Year of
commissioning:
2006
Customer need
Modernization of 6 x 609 MW coal fired power plant with higher
efficiency and lower emissions
Redesign for turbine control and protection
ABB’s response
Complete DCS and instrumentation
Boiler protection, turbine hydraulics and control
Model-based MODAN unit control system
Customer benefits
Common, integrated control system for low life cycle costs, covering
DCS, boiler protection and turbine control
Leading automation and optimization technology for
Improving the power plant efficiency and start-up processes
Increased frequency accuracy and grid stability
Replacement of maintenance-intensive mechanical-hydraulic
turbine control by electro-hydraulic system with higher accuracy and
low maintenance cost
© ABB Group
September 3, 2010 | Slide 51
QinBei Power Plant, 4x600MW, China
HuaNeng QinBei
Power Plant, Henan
Province, P.R.China
Enduser: HPI
Customer: HeNan
HuaNeng QinBei
Power Generation
Co., Ltd
Year of Commercial
operation Phase I
2x600MW: 2004
Phase II 2x600MW:
2008
Awards: Asian
Power Project of the
Year 2006
Customer need
4x600MW coal fired supercritical units, clean coal power plant with high
efficiency and low emissions
Full control functions cover 4 units and common auxiliary system
The project demanded a high level of product quality and technical
The first Chinese home made supercritical unit project
ABB’s response
Full function of unit control, and common electronic system control.
Cover boiler, turbine, BoP and electric common system controls
Functions include: SCS,MCS,DEH,MEH,DAS,FSSS,ECS
Include large screen system and CCR
Customer benefits
Same type of DCS to cover full functions of unit
Short delivery time and commissioning time
Guardant that units would meet all performance criteria
Improving efficiency and reducing emission
© ABB Group
September 3, 2010 | Slide 52
Oklahoma Gas & Electric, Sooner PP, USA
Oklahoma Gas &
Electric
Sooner Power Plant
Red Rock,
Oklahoma USA
Unit #1 & 2: 568
MW each
Coal Fired Power
Plant
Year of
commissioning:
Unit #12006
Unit #22004
Customer need
Turnkey Retrofit of existing control system
Integrated Turbine Controls
Easy integration with existing BMS
ABB’s response
System 800xA Control System (per unit):
13 Process Portal Consoles
10 AC800M redundant controllers
2500 Hard I/O
4200 Soft I/O
Control Applications
Combustion Controls
Data Acquisition
Balance of Plant
Turbine Controls
Feed Pump Controls
Customer benefits
© ABB Group
September 3, 2010 | Slide 53
New runback strategy eliminates unit trips and reduces
maintenance costs
Improved unit performance
Intermountain Power Service Corporation, USA
Intermountain
Power Service
Corporation
Intermountain
Generating
Station
Delta, Utah USA
Unit #1 & 2: 950
MW each
Coal Fired Power
Plant
Year of
commissioning
(phased project):
Unit #12005/2007
Unit #22004/2006
Customer need
Full Scope retrofit of existing control system
Integrated Turbine Controls
ABB’s response
System 800xA Control System (per unit):
15 Process Portal Consoles
21 AC800M redundant controllers
7000-7600 Hard I/O
4500-6000 Soft I/O
Control Applications
Combustion Controls
Burner Management System
Data Acquisition
Balance of Plant
Turbine Controls
Feed Pump Controls
Optimax Performance Monitor
Customer benefits
Improved unit performance
Improved unit reliability
© ABB Group
September 3, 2010 | Slide 54
PPL Montana LLC Colstrip, USA
PPL Montana LLC
Colstrip Power Plant
Colstrip, Montana
USA
Unit #1 & 2: 333
MW each
Unit #3 & 4: 805
MW each
Coal Fired Power
Plant
Year of
commissioning:
Unit #12006
Unit #2scheduled
2008
Unit #32004
Unit #42006
Customer need
Retrofit of existing control system
Integrated Turbine Controls
ABB’s response
System 800xA Control System (per unit):
16 Process Portal Consoles
29 AC800M redundant controllers
5000-8000 Hard I/O
1500-5000 Soft I/O
Control Applications
Combustion Controls
Data Acquisition
Balance of Plant
Turbine Controls
Feed Pump Controls
Optimax Performance Monitor
Optimax Combustion Optimizer
Customer benefits
Improved unit performance
Improved unit reliability
Reduced NOx
© ABB Group
September 3, 2010 | Slide 55
TEPCO Anegasaki Unit 4, 600MW, Japan
Anegasaki 4,
Japan
Customer:
TEPCO (Tokyo
Electric Power
Company)
Year of
commissioning:
2006
Customer need
Simpler operation and easier maintenance of existing
Boiler Monitoring and Control Systems
Replacing obsolete technology with a modern system.
Flexible and expandable system for future growth
ABB’s response
Installation of a 800xA Operations workplace over the
legacy control network
Integration of a High Speed Data Collection System and
Engineering Tool into the 800xA system
Customer benefits
Improved operation of the boilers using a modern Human
Machine Interface to provide easy access to plant data
and controls
Reuse of the existing control system asset giving cost and
time benefits
Simpler system maintenance based on standard modern
IT and software
© ABB Group
September 3, 2010 | Slide 56
Isogo Unit 2, 700MW, Japan
Isogo 2, Japan
Customer: J-Power
(Electric Power
Development
Co.,Ltd.), Japan
Delivery : 2008 1Q
Year of
commissioning:
2008
Customer need
Integrated control system for all Balance of Plant Control covering
Flue Gas Desulphurization, Water Treatment, Ash Handling and
Plant Electrical Control
New technology introduction into Greenfield power plant
ABB’s response
Engineering Support during Plant Conceptual Design Phase
Distributed Control System for Balance of Plant Control
Redundant 800xA Operations in Japanese with five workplaces
Information Management Systems
Customer benefits
Common, integrated control system for reduced life cycle-costs,
covering DCS and Information Management
Improving efficiency and reduced emission
Use of a state-of- the-art technology offering flexible and
expandable systems for the future
© ABB Group
September 3, 2010 | Slide 57
EVN Uong Bi 300 MW Extension FPP, Vietnam
EVN Uong Bi 300
MW Extension coal
fired plant, Vietnam
Customer: LILAMA
Order Year: 2003
(DCS) / 2004
(eBOP)
Customer need
Meet the increasing demand for electricity in the northern province of Vietnam.
Upon completion, the new plant will generate 1.8 billion kWh
ABB’s response
DCS, full automation, protection and monitoring of power plant
Performance Calculations for plant performance and efficiency monitoring
CCTV for plant surveillance
RTU and modems to be used as EVN transmission network SCADA interface for
communications to the National Load Dispatch Centre
Off-line test and development system
Grid connection incl. GCB, IPB and electrical protection
Generator and Unit/Station Transformers
MV- and LV-systems and cabling
DC / UPS systems
Customer training
System design, engineering, co-ordination works, project management, installation,
erection works supervision, testing, commissioning
Customer benefits
Application of state-of-the-art technologies and reliable power supply for the plant
Fully integrated control and electrical system
© ABB Group
September 3, 2010 | Slide 58
Nam Theun II Hydro Power Plant, Laos
Nam Theun 2 Hydro
Power Plant, Laos
Customer:
Electricité de France
(EdF International)
Year of
commissioning:
2009
Customer need
Turnkey 1180 MW Hydro Electric Power Plant
4 X 270 MW Francis + 2 X 50 MW Pelton turbines
Grid connection with 500 kV and 115 kV substations
ABB response
ABB delivers complete water-to-wire package in consortium with GE
and Clemessy
ABB scope: control, protection, unit measurement, SCADA, excitation,
telecommunications, unit transformers, 500 kV substation, 115 kV
substation
GE scope: turbines, generators, mechanical balance of plant
Clemessy scope: electrical design, remaining equipment
Customer benefit
Single source for complete water-to-wire electromechanical package
Consortium set-up provides for a team of competent partners
ABB know-how for local codes and standards
© ABB Group
September 3, 2010 | Slide 59
Atatürk & Karakaya Hydro Power Plant, Turkey
Atatürk HPP,
8 x 300 MW
1 x 6 MW
Karakaya HPP, 6 x
300 MW
Turkey
Customer:
EÜAS Electricity
Generation
Corporation
Year of
Commissioning
(ABB):
2008/2009
© ABB Group
September 3, 2010 | Slide 60
Customer need
Improve the plants’ availability, reliability and operation regime to
make the plants fit for integration into the UCTE grid system
ABB’s response
Modernization of the control system with 800xA
Installation of new SCADA with remote access
Modernization of turbine governors and excitation systems
Replacement of generator protection and other electrical equipment
Customer benefits
Efficient and reliable operation of the two plants
Building expertise through extensive training programme
Fulfillment of UCTE requirements for grid connection
(European standards)
Andasol 1 and 2 Solar Power Plant, Spain
Andasol 1 and 2
Solar Power Plant,
Sierra Nevada,
Spain
Customer:
Joint venture of
Cobra and Sener
Year of
commissioning:
2008
Customer need
Europe’s first large scale solar energy plant with 100 MW
Europe’s first plant based on parabolic mirrors to concentrate solar
energy for electricity production
Total of 400 hectares with more than 1200 mirrors arranged in more
than 300 loops
ABB’s response
Plants will be controlled by ABB’s 800xA automation system and ABB
Power Generation Portal software
Grid connection via ABB power transformers and substation equipment
Customer benefit
Optimized operation, control and maintenance of power plant (sun
tracking, control and protection, etc.)
Stable supply of electric power to the grid based on ABB’s substation
systems
Andasol 1 and 2 will produce 350 GWh per year – enough to power
100’000 households and displace 345’000 tons of greenhous gas
emission per year
© ABB Group
September 3, 2010 | Slide 61
Totana PV Solar Plant, Spain
Totana PV Solar
Plant, Spain
Customer:
Global Capital
Finance
Type of Project:
Turnkey 1.045
MW PV solar
plant.
Year of
Commissioning:
2008
Customer need
Maximize the performance and reliability of the solar plant
Get the plant in operation in less than 6 months
ABB’s response
ABB delivers the complete solar plant in consortium with a mechanical partner
ABB applied an efficiency improvement system to maximize the overall
performance of the PV solar plant
ABB scope:
• Supply: DC cabinets, AC cabinets, unit transformers, switchgears, equipment
housing, system optimization, control and SCADA.
• Turn key installation, ground & civil works: Inverters, trackers, PV modules,
transformers and switchgears, cabinets, housing, system optimization, control,
SCADA, security system, cabling, etc
Partner scope: PV modules
Customer benefit
Reliable and efficient PV solar plant. Performance Ratio (PR) > 80% (normally PR
75%)
Optimized operation, control and maintenance of PV solar plant (sun tracking,
system optimization, control and protection, etc.)
Totana produces 2.2 GWh per year – displaces 2200 tons of greenhouse gas
emissions annually
Client kept the deadline and qualified for Spanish feed-in tariff for solar plant
© ABB Group
September 3, 2010 | Slide 62
Hassi R’Mel hybrid integrated solar power plant,
Algeria
CCPP, 150 MW,
Algeria
Customer: UTE
Aberer Hassi R’Mel
Construction
Year of
commissioning:
2010
Customer need
Fast-track project execution of 150 MW Hassi R’Mel hybrid - solar thermal
power plant
Reliable and experienced power plant contractor for the supply of the
electrical power systems
ABB’s response
A complete electrical balance of plant (eBoP) solution for a 150-megawatt
(MW) integrated, combined-cycle solar power plant
The main equipment to be supplied includes medium- and low-voltage
switchgear, auxiliary transformers, generator circuit breakers, isolated
bus-ducts and emergency diesel generators
The modules are pre-assembled, pre-tested and partially commissioned at
the factory
Customer benefits
Complete turnkey solution from one point
Delivery times, installation costs and project completion times significantly
reduced: project commissioning in 13 months - an exceptionally fast
delivery
Enabling the plant owners to start generating power and revenues faster
and at lower cost than previously possible
© ABB Group
September 3, 2010 | Slide 63
RAF BII, 550 MW and Desalination, Qatar
Ras Abu Fontas BII,
Qatar
Enduser: Qatar
Electricity and
Water Company
Customer: General
Electric
Year of
commissioning:
2007
Customer need
Fast-track project execution to cover urgent needs for power and
water
CCPP with 550 MW electrical power and desalination of
40 million gallons water / day
Turnkey solution for electrical balance of plant
ABB’s response
Complete design, engineering, installation and commissioning of the
electrical systems
Supply includes 280 MVA power transformers, auxiliary and station
transformers, medium- and low voltage switchgears, generator
circuit breakers and a 220 kV GIS
Customer benefits
ABB takes full responsibility for engineering and coordination
activities towards customer and enduser
ABB supports GE as EPC to fulfill tight and demanding time
schedule
© ABB Group
September 3, 2010 | Slide 64
Fenice/Barilla cogeneration power plant, Italy
Pedrignano, Parma,
Italy
End-user: Barilla
(food industry)
Customer: Sadelmi
(EPC)
Year of
commissioning:
2007
Customer’s need
Replace the existing conventional steam power plant with a new
CCPP for electric, steam, and cooling production
Connect to a district heating network
Obtain the “White Certificates” financial contribution
ABB’s response
State-of-the-art power station automation systems and products
Proven ability to develop and manage fast track projects
Customer’s benefit
Substitute the existing conventional steam power plant with a new
CCPP for electric, steam, and cooling production
Connection to a district heating network
© ABB Group
September 3, 2010 | Slide 65
Cartiera del Garda cogeneration power plant, Italy
Riva del Garda, 55
MW combined and
cogeneration cycle
Trento, Italy
End-user: Cartiere
del Garda (paper
mill)
Customer: Sadelmi
(EPC)
Year of
commissioning:
2008
Customer’s need
Replace the existing conventional steam power plant with a new
CCPP for electric, steam, and cooling production
Connect to a district heating network
Obtain the “White Certificates” financial contribution
ABB’s response
State-of-the-art power station automation systems and products
Proven ability to develop and manage fast track projects
Customer benefits
The provided solution merges the various electrical sectors into a
single system
Thanks to the ABB’s capacity to handle all aspects covering plant
engineering and product delivery, Cartiere del Garda and Saldemi
will receive a complete, uniform design and the highest quality
integration of equipment
© ABB Group
September 3, 2010 | Slide 66
FERROCARILES del Centro, 8x18V32DF, Venezuela
Ferrocariles del
Centro, 44MW,
Venezuela
Customer: Wärtsilä
Finland Oy
End Client:
Venezuela´s State
Railway
Handing Over: 11 /
2007
End Client needs
Electrical power to the new Ferrocariles railway,
part of a wide programme of railway construction
To operate as an independent power producer
Flexibility in fuel – natural gas or light fuel oil
ABB’s response
Common and Enginevise Control System including protection and
synchronization
Medium Voltage Switchgear
Generators
Turbo Chargers for engines
Customer benefits
Standardized system package based on well-proven solutions
Short and reliable delivery time
Control and automation system from one supplier
© ABB Group
September 3, 2010 | Slide 67
FINGRID, Gas Turbine Power Plants, Finland
Loviisa 2xStal
Laval PP4
Kilpilahti 1xP&W
FT4
Naantal2xStal
Laval PP4
Tolkkine2xStal
Laval PP4
Vanaja2xStal
Laval GT120
Customer: Fingrid
Oyj, Finland
Delivery:20032005
Customer need
Rehabilitation of control and protection systems
Maintain and raise reliability of gas turbine units, which act as
reserve power in the grid
ABB’s response
Operator and control system, turbine governor, integrated
synchronizing system. generator protection & excitation
Medium voltage switchgear, low voltage switchgear, DC system
Complete engineering package including installation, commissioning
and end user training
Customer benefit
Raised level of reliability i.e. fulfil the requirements for reserve power
Gas Turbine Power automation and electrification from one supplier
Quality products and a short throughput time
© ABB Group
September 3, 2010 | Slide 68
Infraserv Höchst, 70 MW, Germany
Infraserv, Frankfurt
am Main, Germany
Enduser: Infraserv
GmbH & Co. Höchst
KG
Customer: Ebara
Corporation, Japan
Year of
commissioning:
2009
Customer need
Waste-to-Energy facility with recycling capacity for Refuse-Derived Fuel
(RDF) and clean energy production
Fluidized bed power plant operating on RDF
Cogeneration operation with 70 MW of power and process steam from
up to 675’000 metric tons of RDF per year
ABB’s response
Total electrical and automation system
Transformers, MV and LV switchgear
MNSiS system for low-voltage MCC applications
Control system 800xA with Profibus connection and emission control
Customer benefits
Totally integrated and compatible full scope solution
High degree of standardization for planning and documentation
Extremely flexible system in regards to O&M and future extensions
© ABB Group
September 3, 2010 | Slide 69
Yixing 4x250 MW pumped storage, China
Yixing, 4x250 MW
HPP, Jiangsu
province, China
EPC: General
Electric
Year of
commissioning:
2007
Customer need
Electromechanical package for 4x250 MW
pump storage power plant
ABB’s response
Control and protection systems
Electrical scope: MV switchgear, generator
circuit breaker, isolated phase bus, excitation,
static frequency converter, cabling, GIS*,
LV switchgear*
Customer benefits
Completely automated – remote control from
two dispatch centers
Fully integrated control, protection and electrical system
* individual ABB contracts
© ABB Group
September 3, 2010 | Slide 70
EDELCA Guri modernization, Venezuela
Guri HPP, 10 GW,
Venezuela
Customer: EDELCA
World 3rd largest
HPP
Customer need
Modernization of a 10 GW hydro plant
Extend the life cycle of the plant by 30 years
Improve levels for plant availability
ABB’s response
Delivering of turnkey packages consisting for
20 generating units of
Instrumentation and unit control systems
Electrical protections and communication
Customer benefits
ABB takes full responsibility: design, fabrication,
installation, testing, commissioning and training
Application of state-of-the-art technologies
Transfer of technology guaranteed: ‘On-The-Job’
training program
© ABB Group
September 3, 2010 | Slide 71
FGD Megalopolis UNIT III, Greece
The plant
Flue gas desulphurization in the lignite-fired unit Megalopolis IIII,
including electrical and mechanical balance of plant, control &
instrumentation, civil works
End-user: Public Power Corporation (PPC)
Contractor: Alstom Power Italy (API)
Customer’s need
PPC: Conformity with environmental regulation
API: Delegate electrical and I&C portion of project to
specialist
ABB’ s response
Subcontractor of API for the EBoP and I&C turnkey package
Full responsibility of the above package (design, supply of
equipment, erection, commissioning)
© ABB Group
September 3, 2010 | Slide 72
a
VERBUND Kaprun, Austria
Kaprun PSP, 4 x
220 MW
(Kaprun Hauptstufe)
Kaprun, Austria
Customer: Verbund
(Austrian
Hydropower AG)
Year of
commissioning
(ABB):
2004
Customer need
Modernization to extend the plant’s life cycle and improve
operation
Improve plant reliability and availability as well as the
response time on peak demand
ABB’s response
Engineering, manufacturing, installation and commissioning
of 800xA / AC 800M based control system:
4 turbine automation boards with redundant controllers
Remote I/O units with redundant Profibus link
Replacement of synchronization (SYNCHROTACT 5)
Customer benefits
Short delivery time = money saved for outage time
The overall time taken to synchronize a unit with the
network has been cut to just 3 minutes, a reduction by 33%
© ABB Group
September 3, 2010 | Slide 73
VIW Kops II, Austria
Kops II PSP, 3 x
150 MW
GaschurnPartenen, Austria
Customer:
Vorarlberger
Illwerke AG
Year of
Commissioning
(ABB):
2008
Customer need
New powerplant for peak load production
Implementation in existing reservoir and hydropower plant scheme
ABB’s response
Design, manufacturing, installation & commissioning of major
electrical components:
Control system based on 800xA and AC 800M
High voltage equipment
Generator bus ducts
400V auxiliary switchgear
Customer benefits
Integrated system solution with high performance network
(IEC 60870-5-103/104 and Profibus)
Fast response on peak demands and unscheduled power flows
within the European grid system
© ABB Group
September 3, 2010 | Slide 74
Soluciones ABB para la Generación de Energía
ABB, Generalidades
ABB en Generación
Capacidades
Referencias
Resumen
© ABB Group
September 3, 2010 | Slide 75
Resumen
Reducir costos del
proyecto
No requiere coordinación de
múltiples proveedores
Reduce costos de
instalación
Reduce riesgos comerciales
Valor agregado al cliente
Incrementa la disponibilidad
Mayor flexibilidad
Reduce costos de operación
© ABB Group
03 de Septiembre de 2010 | Slide 76
Rápida ejecución
Comparte responsabilidades
Garantiza el despacho a
tiempo
Acceso a un completo
portafolio de productos
Libera recursos del cliente
Usando la experiencia de
ABB
Coordina con un único
responsable
Reduce el riesgo técnico