mechanical / piping engineering
Transcripción
mechanical / piping engineering
WE EVOLVE WITH THE INDUSTRY IPE Bolivia S.R.L. as part of AQUILINE ICT GROUP, is a services company, specializes in providing engineering solutions, design, administration, management and supervision of projects, both in its conceptualization and its construction. The services that we offer are intended for processing, transport and measurement of oil and natural gas. The company was established in Bolivia in September 1997 and in 2008 started activities in Peru. The parent company “International Pipeline Engineers” (IPE) was founded in 1973 in Huston – Texas, by Mr. Alton T. “Red” Tyler, an internationally recognized professional in the oil field. Alton, a man of profound vision, saw in Santa Cruz, a city of opportunities and challenges that inspired him to found the company that we now put at your consideration. Head Office, Santa Cruz de la Sierra - Bolivia Since its foundation in Bolivia, IPE has emerged as the leading Bolivian Engineering company serving the oil an gas industry. IPE Bolivia S.R.L. has a multidisciplinary group of professionals and experienced engineers, technicians, field supervisors and inspectors. IPE has the resources and capacity to assume full responsibility for engineering woks, spanning the disciplines required and covering all phases of a project from pre-project to its full implementation, construction and commissioning. IPE has been featured in the explosive growth of the oil and natural gas industry and today has a strong presence in Bolivia and Peru. OUR PHILOSOPHY RESPECT FOR OUR PEOPLE YOU ARE IMPORTANT We performed a measurement of costumer satisfaction half-yearly, and the comments are incorporated in our improvement plans. We provide effective solutions, identifying each client and work area as unique, allowing us to provide suitable solutions for each case. RESPECT TO SOCIETY CLIENTS SATISFACTION SUSTAINABLE EVOLUTION QUALITY POLICY The quality in our company is reflected in each one of the activities we do, form opening the office in the mornings to delivering designs and calculations of high precision. We have the culture to comply with the specifications of our clients, we try to show our commitment to continuous improvement and continuous updating. Our quality bring us to have always satisfied clients. These principles are regularly reviewed in order to verify their suitability and keep updated the essence that motivates the people who works whit us. OUR MISSION To deliver services of design and engineering services for the integration and energetic development of Bolivia and South America, with quality and efficiency. OUR VISION To be the leading company in South America, through the highest value: our people; trained, compromised and with human heat. OUR VALUES Joy, in the daily work, building a team with bonds of friendship. Total Integrity, practicing honesty, truthfulness and loyalty, every moment. HUMAN RESOURCES We have the contribution of a multidisciplinary team of professionals, endorsed by an appropriate Projects Vice Presidency, standardized working procedures and an effective control system; which allows to offer quality projects to our clients. • Specialty Managers • Project Leaders EXECUTIVE PRESIDENT Miguel Ferrufino A. ADMINISTRATIVE & ITC VICE PRESIDENT Marco Arteaga A. SYSTEMS & TECHNOLOGY ENGINEERING AND OPERATIONS VICE PRESIDENT Arturo Rosales K. FINANCIAL VICE PRESIDENT Pilar Gomez A. ACCOUNTING MANAGEMENT HUMAN RESOURSES PURCHASING Y LOGISTICS CIVIL ENGINEERING QUALITY CONTROL DEPARTMENT PROJECT CONTROL UNIT PROCESS ENGINEERING GENERAL MANAGER IPE INGENIERIA Mauricio Pinaya D. ACCOUNTING ASSISTANT MECHANICAL / PIPING ENGINEERING ENGINEERING TEAM ELECTRICAL ENGINEERING INSTRUMENTATION ENGINEERING OPERATING INTEGRITY SYSTEMS HUMAN RESOURCES MIGUEL FERRUFINO EXECUTIVE PRESIDENT More than 28 years of experience in oil sector. Specialist in development of process projects and transport of natural gas. Design and construction of natural gas processing plants. Design and construction of gas pipelines in Bolivia, Ecuador, Peru and Brazil. Extensive knowledge of the energetic movement in the country and the Southern Cone. Ability and experience in negotiation of energy projects. Knowledge of the global market for services and process technologies and industrialization. ALBERTO PANIAGUA CIVIL ENGINEERING MANEGER Expert in design of civil works with more than 18 years of experience and 15 with IPE Bolivia; foundations for oil equipment, systems of rain and Industrial drainage , movement of soils for roads, well pads, routes for pipelines, design of systems for erosion control, metallic structures and reinforced concrete structures, structure for tubes supports, structure for electrical equipment, evaluation of alternatives and definition of place of location for compression stations, achievement of Lay-Out for compression stations. ARTURO ROSALES ENGEENERING & OPERATIONS VICE-PRESIDENT With more than 35 years of experience in process operations, maintenance and design for the oil sector. 20 Years of experience in the Refinery Guillermo Elder Bell of Santa Cruz in planning and control of operations as Head of the Department of Technical Services, monitoring and operational control. In the past 15 years in IPE Bolivia as leader in the design of processes for the area of hydrocarbons; management of large-scale projects and coordination with engineers from different disciplines. ANDRES AGUILAR MECHANICAL & PIPING ENGINEERING MANAGER Experience in the design of mechanical works and piping for processing plants of natural gas and pipelines for transportation of oil and gas. Expert in management of 3D plant design software. More than 16 years of experience in the industry and 14 years with IPE Bolivia. Specification and selection of materials, knowledge of GIS, mechanical design of separators, process towers, API tanks and fire fighting systems. Dexterity with the handling of AUTO CAD 2D and 3D. HUMAN RESOURCES RONNY ESTREMADOIRO PROCESS ENGINEERING MANAGER VICTOR HUGO MERIDA INSTRUMENTATION & CONTROL MANAGER More than 7 years of experience in IPE Bolivia in design and implementation of projects for the oil and gas industry, as a specialist in production and transport of liquid and gaseous hydrocarbons. Expert in hydraulic simulations for gas plants, compression stations, pumping stations, storage of hydrocarbons, gas pipelines, oil pipelines and flow lines. Team leader in implementation of HAZOP for different kinds of projects. Expert Simulator in two-phase flows (SPT Group; OLGA). Specialist in systems of control, instrumentation, measurement and programming. 12 years of experience of engineering, construction and management in national and international projects. Degree in MBA. Since 2006 with IPE Bolivia in charge of the Instrumentation and Control Department. Currently developing electrical and instrumentation installation projects, with the approach of an integrated project, offering complete solutions that includes systems programing and its implementation. RENATO CORCUS ELECTRICAL ENGINEERING MANAGER MARCELO RODRIGUEZ OPERATING INTEGRITY SYSTEMS MANAGER More than 30 years of experience in the industrial sector executing works of design and assembly in low, medium and high voltage. 12 Years of work in IPE, using international standards: NEC, API e IEC. Electrical Design of gas processing plants, compression stations and power supply for new and existing pipelines for monitoring and control. Electrical installations of automatic control systems for multiple industrial applications, cabinets of power for systems generation and sub stations. Expert in selection and definition of classified areas for gas plants. Petroleum engineer with degree in natural gas processing and specialist in the area of pre-commissioning, commissioning and start-up, with more than 10 years of experience in downstream. Projects in compression stations and processing plants of natural gas in Colombia, Bolivia and Peru. Courses in Argentina: “Units of Dew point adjustment", "natural gas sweetening" "Processes of separation", ASME, and others. Since 2010 in IPE Bolivia in charge of the Department of Operating Integrity Systems. HUMAN RESOURCES JUAN CARLOS LINO SPECIALIST IN CIVIL WORKS DESIGN Specialist in design of civil works, movement of soils, control of erosion, systems of drainage, treatment of wastes water and calculation for reinforced concrete structures and metallic structures. 17 years of experience as a civil engineer and 15 with IPE Bolivia. Design the civil works for gas plants, compression stations and special crossings for gas and oil pipelines. Specialized in all kinds of civil designs realized for the gas and oil industry. JUAN CARLOS FERRUFINO SPECIALIST IN EQUIPMENT SELECTION Expert in specification and selection of equipment designed for high pressures. More than 23 years of experience as a Mechanical Engineer. 15 years in design of gas pipelines, oil pipelines, compression systems, pumping stations and measurement systems. Specializing in stress analysis for plumbing (Ceasar). Extensive experience in selection and sizing of equipment for the oil and gas industry. Knowledge of the standard ASME for design and construction of pipelines and processing plants. Specialist in cathodic protection systems and fire systems. WOLFRANDO CHAVEZ SPECIALIST IN PIPELINES DESIGN Engineer in project design for Gas pipelines, Oil pipelines, Stations of Compression, Pumping and Measurement. Specialized in mechanical, civil and electrical designs. Supervision, control, management, planning and construction of works. More than 17 years of experience and 14 years in IPE Bolivia developing projects for the gas & oil and Industrial sectors Management of multidisciplinary teams of design including process, piping, mechanical, electrical and instrumentation. MILTON PEREZ SPECIALIST IN PIPELINES ROUTS DESIGN Expert in design of road maps and special pipeline crossings. More than 15 years of experience in IPE Bolivia executing designs of pipelines Routs, mapping and altimetry for gas and oil pipelines. Experienced topography interpreter for the design with specializing software and selection of conceptual routes. Design of gas pipelines in Bolivia, Brazil and Peru to large ducts. Supervisor of multidisciplinary teams in the design of rout maps. HUMAN RESOURCES PROCESS ENGINEERING & SIO TEAM • • • • • • • • • • • Pablo Jimenez Eliana Rosales Juan José Bueno Eduardo Covarrubias Diego Pavisich Alejandra Arias Sergio Altuzarra Cristian Gonzales Mileidy Severiche Jose Miguel Sorich Pablo Zuñiga CIVIL ENGINEERING TEAM • • • • • • • • • • • • • Juan Carlos Lino Wilson Cabrera Jose Luis Endara Alfonso Cabrera Aldo Molina Roberto Martinez Carla Ordoñez Victor Hugo Perez Jenner Franco David Reinaga Daniela Hinojosa Waldo Mercado Gary Salvatierra ELECTRICAL ENGINEERING TEAM • • • • • • • Ricardo Molina Marcelo Coimbra Jose Rodriguez Marco Sejas Jose Reinaga Ramiro Antelo Oscar Gutierrez PROJECT CONTROL TEAM • • Monica Cuadros Andrea Carrasco MECHANICAL & PIPING ENGINEERING TEAM • • • • • • • • • • • • • Wolfrando Chávez Milton Perez Juan Carlos Ferrufino Germán Rodríguez Gualberto Arias Widen Daza Juan Pablo Aguilar Mauricio Montalvo Vladimir Terrazas Ronny Cuellar Javier Perez Leonardo Torrico Luis Fernando Flores INSRUMENTATION ENGINEERING TEAM • • • • • Ramiro Alvarez Carlos Rodas Marcia Vargas Claudia Espinoza Rodrigo Soria QUALITY CONTROL TEAM • • • • Claudio Peña Yaline Abdala Fabiola Montaño Alejandra Gonzales HUMAN RESOURCES PILAR GÓMEZ FINANCIAL VICE PRESIDENT Responsible of the finance for the company from its creation. More than 25 years of experience in administration, accounting and management of financial analysis in different companies in Santa Cruz. 15 Years in IPE Bolivia as responsible for finances, accounting, taxes, legal aspects and handling of project control for the invoicing of the company and specializing in quality management systems. Responsible for the implementation for the administrative politics and for quality management systems and their monitoring and compliance. ACCOUNTING & FINANCIAL TEAM • • • • Roxana Ramirez Marco Alpire Viviana Escobar Eliana Orozco MARCO ARTEAGA ADMINISTRATIVE Y ITC VICE PRESIDENT Expert in strategic management of information and communications technologies; management of networks and security systems. More than 16 years of experience in information technologies for the mining and petroleum industry. In IPE Bolivia more than 11 years implementing systems and development of business processes to optimize the use of technology. Responsible for administrative, logistics management and human resources. Responsible for the design and optimization of technological resources of systems of management, developing tools for the automation of the business and operational processes (Business Intelligence BI) SYSTEMS & TECHNOLOGY TEAM • • • Franklin Vargas Angélica Agreda Nain Sibaute ADMINISTRATIVE TEAM • • • • • • • Limbert Cabrera Carolina Salvago Juan Carlos Saavedra Mariela Gallardo Cinthya Martinez Alberto Rosales German Ojopi HUMAN RESOURCES MAURICIO PINAYA GENERAL MANAGER IPE INGENIERIA S.A.C. Has more than 15 years of professional experience as civil engineer, and 12 years of specific experience inside the oil and gas industry, both in field and in office works. Since three years ago is in charge of IPE Ingenieria S.A.C. performing the management and coordination of all the activities of the company, from the preparation of the Technical / Economical Proposals until the execution of the projects, proposing the alternatives of response / solutions to queries / problems that occurs during the execution of the engineering or to technological-operational problems that the client entrusts, as well as the development of specifications for biding, and support for the technical team in works for the engineering development in the different stages: Conceptual, Basic and Detail. ADMINISTRATIVE FINANCIAL TEAM • • • Denys Huaman Ana Valenzuela Rafael Moran MECHANICAL / PIPING ENGINEERING TEAM • • • • ELECTRICAL/INSTRUMENTATION ENGINEERING TEAM • • • • • Roberto Salvador Cuchillo Alejandro Flores Oscar Benavides Albert Vargas Jorge Lazo CIVIL ENGINEERING TEAM • • • • • PROJECT AND QUALITY CONTROL TEAM • • James Castro Kary Cerdeira Alberto Zambrana Paul Chuquimia Antonio Pacheco Miguel Molina Elmer Tapia Juan Rosel Martinez Elber Vega Jose Carlos Pérez Katery Saravia OUR SERVICES “IPE provides services throughout the project cycle. From identifying the opportunity, until the operational phase” PRELIMINARY PROJECT Budget, work plan for alternatives, recommendation, selection and approval. We analyze different alternatives and determine the appropriate solutions to help our client make the best decisions. At this stage we sit on the client side, and together we visualize existing alternatives and talk about costs and investments. CONCEPTUAL ENGINEERING With the visualization and the preliminary project, already directed, we can give to the client conceptual solutions that help him to close and define their projects. Alternatives to technology, definitions of routes, land purchases, and others, are completed to identify at this stage. BASIC ENGINEERING The project already has form, it is approved and now there come the first designs that will give more real dimensions and costs to chosen the equipment. Includes sizing, selection and specification of equipment and materials to be used in the project. Defines the lay out of the project, the final route and the location with all the relevant studies. OUR SERVICES DETAIL ENGINEERING The moment to construct comes, our company offers constructive engineering in all the disciplines. Drawings and documents that will make possible the assembly and construction of our clients ideas, made reality. APPROVAL DOCUMENTS FOR SUPPLIERS We assist our client in the managements of purchase, review the specifications of suppliers and give green light to purchases. Also check the specifications to materials delivered in stores. ELABORATION OF SPECIFICATIONS FOR TENDERS At the moment of searching for suppliers of materials, construction and other related services, we provide support in the development of tender documents with technical specifications and defined scope of works. SUPERVISION / INSPECTION OF MANUFACTUR AND ASSEMBLY We have specialized personnel in all disciplines of the construction and assembly to make the followup to the customer needs in site. Besides all the technical disciplines we have SMS service. SUPERVISION OF WORKS When it comes to oversight work by the customer, we also have a team of qualified professionals to monitor and report the progress of work and quality of the works in execution. PROCESS ENGINEERING HYDRAULIC ANALYSIS OF TRANSPORT LINES WITH MONO-PHASE AND MULTI-PHASE FLOW o Mono-Phase Transport • • • • • • Component characterization Contaminant Analysis Analysis of the effect of water hammer Erosional Velocity Analysis Transfer Analysis for Air Pipes and Buried Pipes Determination of optimal diameter for Mono-Phase Hydrocarbon Transport o Multi-Phase Transport • • • • • • • • • Characterization of fluid (multi-component) Analysis of shutdown and startup of Flow Lines Analysis of Liquid Hold Up Determination of the volume of Slug Catcher Simulation of cleaning pigs Analysis of injection rate of corrosion inhibitors, Hydrates. Analysis of heat transfer of pipe to the surrounding environment. Analysis of simulation profiles in dynamic regime Determination of the optimal diameter of Multi-phase Hydrocarbons Transport PROCESS ENGINEERING DESIGN OF SURFACE FACILITIES AND PROCESS PLANTS o Surface Facilities • • • • • • • • • • Hydraulic Simulation for oil and gas transport pipes Calculation and sizing of auxiliary services Calculation and sizing of relief and safety valves Calculation and sizing of control valves Calculation of pressurized tanks, according to ASME VIII div. I Pipe and valves Material Specifications Sizing of separators and collectors Analysis of depressurization and radiation in cold vents Design of relief and depressurization systems Design and verification for KOD o Process Plants • • • • • • • • • • • • • • • • Simulations of Dew Point plants Simulations for Oil refining plants / LPG Extraction Mass and energy Balances Specifications of relief and safety valves Specifications of control valves Sizing of storage tanks (API 650 /NFPA 30) Sizing of Pressurized tanks (ASME VIII Div I) Design of Fire Systems according to NFPA/ API Determination of the auxiliary systems (Water, steam, Hot Oil, Fuel Gas, Fuel Oil) Design of heat exchange units (Shell and tube, Fan air cooler) Calculations and selection of Pumps / Compressors in process units (API / ASME) Design of sweetening units Design of dehydration units Specifications of contaminant removal units (MRU) Sizing for relief and depressurization lines Analysis of Radiation PROCESS ENGINEERING PLANT REVAMPING o Generalized Simulation of Hydrocarbons Process • • • • • • State Rating Simulation of plants and process equipment Determination of bottlenecks Verification of Fluid physicochemical properties Verification of Separators Verification of Pumps Verification of Compressors o Process Optimization • • • • • Analysis and Diagnosis for Real current status Process Optimization, improvements, expansions, Bottleneck Studies. P&ID Actualizations for existing process P&ID preparation for new process PINCH Analysis for energetic Integration o Operation Manuals o Methodologies for Risk Analysis (PHA). • Study of Risk Analysis and Process Operability (HAZOP) • What If Study PROCESS ENGINEERING o Sizing of Equipment • • • • • • • • • • • Calculation of process equipment Data sheets Technical specifications Requisition of materials Separators Pressure vessels Heat exchangers Aero-coolers Pumps Compressors Storage tanks • Design of systems for loading, measurement and release control • Design of systems for storage of crude oil and finished products • Compression Stations • Storage and Pumping Stations • Sizing of pipes, definition of thickness • Design, Calculation and specification of Fire Systems • Elaboration of Operation Philosophies • System of relief and vents (Flare) • Hot Oil system • System of regeneration of glycol • Air systems of instruments SPECIALIZED SOFTWARE • • • • • • • • • • • • • • ASPEN HYSYS V7 PROMAX OLGA 7.2 FLARENET FLARESIM GASMOD LIQ TERM ASPEN HTFS PIPESYS GASCALC PIPE CALC DFS (DESIGN FLOW SOLUTION) SAFETY SIZE FIRSTVUE • • • • • • • • • • • • • • DANIEL ORIFICE FLOW CLACULATOR ARIEL PERFORMANCE HANOVER QUICK SIZE AJAX PERFORMANCE FLOWSELEX PSS PUMPS SELCTION SYSTEM INTELLIQUIP IHF HAZOP PHA-Pro COADE CADWORXS P&ID CONVERSORES DE UNIDADES HTFS HTRI CIVIL ENGINEERING LOCATION STUDIES FOR PROCESSING PLANTS • Identification of alternatives, according to production fields and existing export pipelines in the study area. • Identification of alternatives according to field studies: Topographic, Geotechnical, Geological and Hydrological. • Economic and social-environmental evaluations • Evaluation of alternatives: economic, socialenvironmental and operational. • Definition of the best alternative. FIELD STUDIES FOR: STATIONS, PLANTS, WELL PADS, ROADS AND PIPES • Satellite survey • Geodetic Survey • Topographic Survey • Geotechnical Study • Geological Survey • Hydrological and Hydraulic Studies CIVIL ENGINEERING DESIGNS OF STATIONS OF MEASUREMENT, COMPRESSION AND PROCESS PLANTS • Definition of Elevation and Platform areas for Installations. • Designs of roads and internal streets. • Soils Movements, Sections and Calculations. • Foundations for Equipment: Compressors, Generators, Storage Tanks and Separators. • Foundations for Tubes, Lightning rods, electrical and instrumentation equipment. • Storm water drainage, design of networks, canals and sewers. • Sanitary drainage, design of networks, Septic Chambers and Filter galleries. • Industrial drainage, design of networks, API pools and evaporation lagoons. • Design of Electric, Instrumentation and Valves Chambers. • Industrial buildings: Hall control, compressors, generators and storage buildings. • Design of Housings. • Metal structures: Lightning rod, Pipe Rack, Skid for measurements or equipment, water tanks, ladders and platforms. DOCUMENTS AND SPECIFICATIONS • Structural calculations, Metallic and Reinforced concrete Structures. • Technical Specifications of Materials and Civil Works • Calculations and Budgets CIVIL ENGINEERING PIPE DESIGNS: OIL AND GAS PIPELINES • • • • • • • • Selection of the route of the pipeline General plans Road mapping planes Foundation designs to pig traps, Measurements and intermediate Valves Protection design of Slopes Design of Typical Crossings Design of special crossings: roads, highways, railways, creeks and rivers Design of steel bridges to pipelines DESIGN OF LANDING STAGES AND ACCESS ROADS FOR WELLS • Definition of Landing stage, Elevation, Orientation and Access Road • Longitudinal and Transverse sections, Soil Movement and Calculation • Design of concrete bridges • Protection of slopes • Rain and Industrial drainage • Design of pads for drilling tower • Design of well chamber • Signaling SPECIALIZED SOFTWARE • • • • RAM Advance Autodesk Civil 3D AutoCAD MS. Project OPERATING INTEGRITY SYSTEMS PRE-COMMISSIONING / COMMISSIONING / STARTING Pre-commissioning/Commissioning/start-up of processing units consists in an detail audit to the constructive phase and to assembly of a facility. This is done to the verification of compliance with engineering with respect to the physical part that makes to the project; such as: process containers/piping, rotating equipment, electromechanical/instrumentation and control parts. All of them must be according to what specifies the engineering and following the recommended codes of the industry. Application IPE works as a whole with the Client for: • Check that the different engineering phases are met according to what is specified in the project • Review all the documentation for the project • Perform engineering diversions when these correspond • Enforce the rules and codes established by the recommended good practice in the industry • Perform the Pre-Comm/Comm/Start-up of all process units PLANIFICACIÓN PREPARATION EXECUTION DOCUMENTATION DELIVERY Potential Benefits The main benefits include: • Ensure the proper implementation of the planned engineering for the development of the project • Minimize the risks of delays in the implementation of the project • Supervising the company responsible for the construction and assembly • Alert on possible deviations and changes in engineering before assembly • urge that the work is performed only once and with the respective quality • Prevent accidents later whenever in operation and maintenance phase OPERATING INTEGRITY SYSTEMS PRE-COMMISSIONING / COMMISSIONING / STARTING Supporting Documents The main reports include: • Performance Indicators “KPIs” • Project Tracking Report • Report of follow-up to the vendors • Designation of the process areas for systems and subsystems • Project Tracking through a master PI&D • Reports of completion for each specialty • List of earrings • Documents preparation: RFC ,RFS y RFO RFC Ready For Comissioning RFS Ready For Start Up RFO Ready For Operation Use of Computer Applications The use of the applications referred to the pipes and its accessories is very important and useful during the Pre-commissioner and Commissioner, since they are the phases where are verified that all of the materials are in accordance with the engineering and industry codes, before to the Starting. The specialty of PRECOM/COM/START of IPE Bolivia has different types of applications for these phases. They goes from a database of pipes “Piping DataBase-EXTREME” to applications for calculations of pressure of the different accessories such as flanges and others “B16.5 Flange Rating”. Start-Up As soon as the previous points were verified by the group of starting, it is continued by the execution of the procedure of starting of the plant / the first pressurization, which must be carried out by specialists in the area. The pressurization of the installation will be according to the procedure and the operation of opening and closing valves, it is only in charge of PRECOM/COM/START staff. OPERATING INTEGRITY SYSTEMS TRANNING MODULES Description: Training in specific topics plays an important role in the work that we do. Learning through specialized training modules, designed for the operating staff is the best way to raise and motivate labor performance in each of the jobs. The type of training that we offer is theoretical and practical, in addition to the visual presentations we offer to take materials and tools that are used in the field to complement the theoretical explanation. Application IPE Engineers will dictate training modules to the plant personnel with the objectives of: • Learn about standards and criteria applicable to perform work in the safest manner possible. • Learn how to use quick calculations associated with operational work that plays in the field. • Motivate to do the work with quality, understanding that it is to do the work once and as best as possible. • Familiarize yourself with the rules and codes of the industry and what we need to know for our work. • Share work experiences and learn the best practices in operational maneuvers. Main Potential benefits The main benefits of the training modules are: • Improve the quality of the operational work. • Empower field personnel in the performance of their jobs. • Raise awareness among operational staff on safety and risks. • Sharing experiences in operational maneuvers and evaluate them. • Prevent accidents and minimize the risks. Support Documents A folder will be delivered with the course content, which will include: • The information provided in the module. • A CD with the module digital information. • Small applications for fast calculations in field. • An evaluation form of the module. OPERATING INTEGRITY SYSTEMS TRANNING MODULES Main concepts “Piping and Accessories” o Scope To know the applicable norms / criteria for the selection of pipes / tubes and accessories, selection tables and some calculations of quick help. o Course Content • Introduction to the applicable Codes / norms for pipes / tubes. • Concepts and definitions of pipes, tubes and accessories. • Physical examinations of the accessories that make a system of pipes. • Knowledge and management of tables for pipes and its main accessories. • Calculations of resistance to pressure applicable for tubes, pipes and flanges. Plans of Process and e Internal of Equipment Dew point adjustment units o Scope To know and to interpret the Pipes and Instruments Diagrams “P&ID“, Process Flowcharts Diagrams “PFD “, isometric planes, the mechanical planes and to know in detail the main interns of the receptacles. o Course Content • Definition of the different types of diagrams and planes. • The roll of the P&ID in engineering development. • Typical drawings. P&ID execution Instructive. • Components of the P&IDs – General Vision. • Check List. • Elements - Particular Vision. o Scope To Know the main basis of design, operation and controls for Dew Point Adjustment Units, through charts, tables and simulations carried out to evaluate the different conditions that may occur in the process. PSVs, BDVs, SDVs and Control Valves Limits of battery, Provision and module Equipment Signals Typical of Engines Instrumentation • Main boarding of vessels (separators and columns of process). o Course Content • Definition of dew point plants. • Objectives and design variables. • Definition of envelope curve. • Process Diagram. • Main technologies used. • Formation of hydrates. • Operational Controls of Processes. MECHANICAL / PIPING ENGINEERING IPE together with TUBACERO as a manufacturer with our own materials, through the years, acquired a reputation of an excellent design of piping and a top multidisciplinary management, which allows in each one of the stages of a project to have an early and successful vision of the reality. Accurate knowledge of the characteristics of the material that makes our affiliate TUBACERO, together with the use of the latest technologies and software for the design, because we use of licensed software of last CAD generation, allows us to have robust designs that facilitate the construction and operation of diverse facilities. Among them we can mention: • Autocad • Cadworx Plant • Caesar II As the best guarantee of the work is completely finished products manufactured by TUBACERO . TUBACERO was created moreover 30 years ago, with the intention of becoming a great leader of carbon steel and stainless steel piping. delivering and selling, with or without welding., accesories, valves and more components for conductions.. Our warehouses of up to 30,000 m2 in Cartagena, 4 dealing and delivering own centers , and some other commercial branches have a permanent stock of 45,000 tons, and 6,000 references which make us able to warranty the most wide product range and the most competitive delivery dates. In these last years, we have added some assistant services to our activity: Pouring lines, installations for anti-corrosive protection treatments, cutting required, threading, slotting, bevelling edges, mechanizations and so on. Our own control laboratory, joined with the most serious and strict buying specifications, and the fine collaboration we mantein with the most prestigious metal laboratories warranty us that all our products have passed the most required and serious quality controls before arriving in our clients warehouses. Our clients book is placed in: • Chemical and petrochemical area. • Naval area. • Desalting, depurating and potable water dealing plants. • Coal fired power-stations. • Engineering firms, and building and mounting enterprises. • Drainage and re-cycling plants. • Anti-fire systems. MECHANICAL / PIPING ENGINEERING Among the designs that specialty piping develops normally we have: • Storage and / or Release Terminals for oil and gas • Pumping Stations for oil and gas • Gas compression stations for national consumption • Turbo compression Stations for exportation gas • Surface facility in production wells • Facilities of launching / reception of pigs • Stations of regulation and measurement ERM • Networks of fire systems using water/foam • Auxiliary Systems of cooling water • Auxiliary systems of air instruments • Auxiliary Systems of backflushing of carbon filters • Auxiliary Systems of vents and drains • Water-injection systems of high-pressure processes to wells • Cathodic protection systems for pipelines MECHANICAL / PIPING ENGINEERING Other services performed: • • • • • • • • • • • • • Skids for fuel gas systems Piping interconnections in gas treatment plants City Gates Tracking of materials procurement services Services for the provision of specialized personnel Development of piping drawing for assemblies and construction. Mechanical validation of equipment data sheets Design of 3D models in Cadworx plant environment Industrial designs layouts Stress analysis of piping systems Accompaniment services during the construction Services of raising of mechanical information geo-referenced Selection / verification of piping materials and accessories according to engineering specifications and good practices The Piping designs include ergonomics and operational safety, as well criteria of optimization of materials. ELECTRICAL ENGINEERING DESIGN OF ELECTRICAL SUBSTATIONS AND NETWORKS FOR PROCESS PLANTS • • • • • • • • • • • Design of the generation system Design of the system of power supply, network topologies Design of low and medium voltage equipment Balance of electrical charges Construction of one-wire and three-wire diagrams Design of grounding systems Design of protection against atmospheric discharges systems Design of cathodic protection systems Design of lighting systems Calculation of electrical cables Mappings of hazardous area classification SPECIFIL ELECTRICAL STUDIES • • • • • • • • Study of flow of charges Short circuit study Study of grounding system under standard IEEE80, with software Start-up study of large engines Study of protection Coordination Study of the system of protection against atmospheric discharges under IEC-62305 Memory calculation of external lighting Memory calculation of internal lighting ELECTRICAL ENGINEERING SIZING OF EQUIPMENT: • • • • • • • • • Main electrical generators (with turbines, steam turbo generator, micro turbines, etc.) Emergency generators. Power transformers. Motor Control Center (MCC). General Boards of Low Voltage. General Boards of Medium Voltage. Sectional Panels. UPS (uninterruptible power systems). Speed drives of low and medium voltage. SPECIALIZED SOFTWARE: • ETAP Power Station INSTRUMENTATION ENGINEERING AUTOMATION, INTEGRATION AND CONTROL DIVISION IPE BOLIVIA company leader in the petroleum engineering industry extends its services in the area of Instrumentation as: SPECIALIZED ENGINEERING AND ASSEMBLY Our offer in assembly area allows to apply our knowledge in engineering field, at the same time that we absorb the practice of the assembly of instruments and electrical area. EXPERIENCE INSTRUMENTS ENGINEERING ASSEMBLY In this way the project cycle is closed within a single entity responsible, exponentially increasing our ability to design, implementation and integration. INSTRUMENTATION ENGINEERING AUTOMATION, INTEGRATION AND CONTROL DIVISION The activities to realize in the assembly area are: • • • • • • Editing and updating plans during assembly Supervision for instrumentation and electrical works Assembly of instrumentation and electrical projects Pre-commissioner, commissioner and starting Training on PLC, HMI and integration systems Survey for development of “As Built” Plans As part of the most important engineering company in Bolivia, instrumentation area supports the projects development closely linked to the work of process and electric areas. In constant communication with this areas, fully consistent engineering development is accomplished. INSTRUMENTATION ENGINEERING AUTOMATION, INTEGRATION AND CONTROL DIVISION • • • • • • • • Connection Diagrams Architecture for Control and Security Networks Loop Diagrams Specifications of Instrumentation, Control and Security Systems Canalization Planes for Instruments Data Sheets of specializing equipment Matrix Cause – Effect Typical of Instruments Installation Control Diagrams for engines MAIN PROJECTS MAIN PIPELINES DESIGNED AND EXECUTED CLIENT PROYECT KMS Ø GOB Cuiaba Pipeline Project 644 18 TRANSIERRA GASYRG – Southern Section 230 32 TRANSREDES GAA Expansion (Loop’s) Phase II 112 8 – 10 TRANSREDES GAA Expansion (Loop’s) Phase III 22 12 CT MAIN SINOPEC GASCAV Gas Pipeline 840 24 TMN Middle North Norte Gas Pipeline - Brazil 340 20 TRANSREDES Flow Reversal YABOG 440 24 PLUSPETROL Tacobo-Yabog-Madrejones Gas Pipeline 32 12 TRANSREDES Carrasco - Cochabamba – GCC Gas Pipeline 250 16 REPSOL Los Sauces - Río Grande Plant Gas Pipeline 33 8 MAIN PROJECTS MAIN PIPELINES DESIGNED CLIENT PROJECT KMS Ø TRANSREDES OCY-1 / OCSZ-2 Expansion (Loop´s) 80 12 ENEL POWER Villamontes-Asunción Gas Pipeline (Conceptual Design) 800 24 SUP. HIDROC. Occidental Boliviano Gas Pipeline (GABO) (Conceptual Design) 1100 32 TRANSREDES Santa Cruz – Trinidad Gas Pipeline 500 6 REPSOL REPSOL Norte Gas Pipeline (Conceptual Design) 60 12 REPSOL Margarita – Sábalo Gas Pipeline (Route Definition and Surveying) 48 REPSOL Margarita - Cuevo Gas Pipeline (Route Definition and surveying) 125 24 TOTAL E&P Incahuasi Export Gas Pipeline 105 30 MAIN PROJECTS FLOW LINES AND INJECTION LINES CLIENT PROJECT AESA / REPSOL Flow Lines Margarita (MGT X1, MGT X3) CHACO Re-Injection Lines Kanata (KNT X1, KNT X3D, KNN 1, KNN 2) REPSOL Flow Lines La Peña y Rio Grande (LPÑ-61, LPÑ-74, LPÑ-75LL, LPÑ-79, LPÑ-80, LPÑ-81, RGD -20, RGD-39, RGD-29LC, RGD-44) REPSOL Flow Lines Surubí y Víbora (SRB-BB-111, VBR-33-LL, VBR-33-LC,VBR 17-LC) REPSOL Flow Line MGR X4 REPSOL Re-Injection Line Transierra - Rio Grande CHACO Flow Lines Carrasco (CFW-1, CFW-2, CFW-3, CRE X1) CHACO Flow Lines Kanata (KNE 2, KNE 1, KNN 1, KNN 2) CHACO Flow Lines Percheles – Dorado (PCH X1001, PCH X1002, PCH X1003, PCH 1006, DRD X1001, DRD X1002) PETROBRAS Flow Line San Alberto (SAL 17) PETROBRAS Flow Line Sábalo (SBL 7) MAIN PROJECTS FLOW LINES CLIENT PROJECT SERPETBOL / PETROBRAS Flow Line and Facilities Itaú (ITU X2) CHACO Flow Line and Facilities Humberto Suárez (HSR 11) CHACO Flow Line and Facilities Santa Rosa (SRW 08, SRS 09, SRS 10) CHACO Flow Line and Facilities Junín (JNN 3D) CHACO Flow Line and Facilities Bulo-Bulo (BBL12, BBL 15) YPFB CHACO Flow Line and Facilities El Dorado (DRS 1001, DRS 1002, DRS 1003D) YPFB CHACO Flow Line and Facilities Caigua (CAI X11, CAI X1001) REPSOL PERU Flow Line Kinteroni – Nuevo Mundo TOTAL E&P Flow Lines Incahuasi Project (Aquio X1001, ICS X1, ICS 2) SERPETBOL / PETROBRAS Flow Line and Facilities Itaú(ITU X1) MAIN PROJECTS NATURAL GAS PROCESSING PLANTS CLIENT PROJECT ENGINEERING EBN – REPSOL Margarita Detail UCI – CHACO Kanata Basic and Detail CHACO Percheles (Peripherals) Basic and Detail CHACO Santa Rosa (Peripherals) Basic and Detail EXTERRAN Petrozuata Piping PLUSPETROL Tajibo Detail GTL BOLIVIA Itacaray Conceptual PLUSPETROL Rio Seco Conceptual and Basic YPFB CHACO San Roque Improvement Basic and Development Detail MAIN PROJECTS COMPRESSION STATIONS CLIENT PROJECT TRANSREDES Saipuru TRANSREDES Villamontes (GVT) TRANSREDES Chiquitos TRANSREDES Izozog TRANSREDES Roboré TRANSREDES Yacuses TRANSREDES Sica Sica TRANSREDES Samaipata TRANSREDES Chillijchi TRANSREDES Entre Ríos (Ampliación) TRANSREDES Huayñakhota ENGINEERING Basic and Detail MAIN PROJECTS COMPRESSION STATIONS CLIENT PROJECT TRANSREDES Parotani (Expansion) YPFB TRANSPORTE Totoroco Basic and Detail YPFB TRANSPORTE Campo Grande Basic and Detail YPFB TRANSPORTE Carrasco Basic and Detail PLUSPETROL Madrejones (Expansion) KAISER / PLUSPETROL Ramos - Argentina (Expansion) CHACO Vuelta Grande (Expansion) BOLINTER / TRANSIERRA Villamontes (Expansion) Detail COPETROL / YPFB ANDINA Rio Grande (Re-Engineering) Detail CT MAIN Uberaba (for Ethanol Pipeline) Conceptual and Basic CT MAIN Riberao Preto (for Ethanol Pipeline) ENGINEERING Detail Conceptual and Basic MAIN PROJECTS ACCESS ROADS AND Y WELL PADS CLIENT PROJECT YPFB CHACO Kanata (well KNE-2) YPFB CHACO Bulo Bulo (wells BBL-2, BBL-10, BBL-12 y BBL-15) YPFB CHACO Santa Rosa (wells SRW-8, SRS-09 y SRS-10 YPFB CHACO Junín (well JNN-3D) YPFB CHACO Caigua (wells CAI-X11 y CAI-X-1001) YPFB CHACO El Dorado (wells DRO-X1001, DRS-1001, DRS-1002, DRS-1004 y DRS-1005) PETROBRAS San Alberto (well SAL-16) CONDUTO / PETROBRAS Itaú (well ITU-X4) PETROSUR / PETROBRAS Itaú (well ITU-X1) PETROSUR / PETROBRAS Sábalo (well SBL-101I) PETROANDINA Timboy (well TBY-X2) MAIN PROJECTS PERU CLIENT PROJECT KIND OF WORK SERPETBOL PERU PLUSPETROL PERU Platfors Mipaya / Pagoreni West - Lot 56 Camisea Detail Engineering and Field Technical Support CONDUTO REPSOL PERU Facilities Cluster type Kinteroni Field and Flow Line Kinteroni - Nuevo Mundo Units 200 y 600 Detail Engineering SERPETBOL PERU PLUSPETROL PERU Expansion Collection and Treatment System Effluent rainwater or CRW Detail Engineering and Field Technical Support CONPROPET PLUSPETROL PERU EPC-23 Malvinas Assembly and Interconnection of a Modular Minitopping Unit Detail Engineering and Field Technical Support SERPETBOL PERU PLUSPETROL PERU Flow Line and Facilities Pipe Pagoreni A - Mipaya Basic Engineering review, development of Detail Engineering and Field Technical Support SERPETBOL PERU PLUSPETROL PERU Mipaya Clusters Detail Engineering and Field Technical Support CESSEL PETROPERU Supply Plant Ninacaca (Pasco) Extended Basic Engineering STADISTICS BOLIVIA YEAR INVOICED (Millions of Dollars) ENGINEERING MAN HOURS 1997 1.36 12.000 1998 2.59 49.000 1999 3.90 109.000 2000 3.53 51.700 2001 1.99 51.000 2002 1.62 76.400 2003 0.88 63.200 2004 0.94 25.000 2005 2.58 43.500 2006 3.03 40.300 2007 5.26 63.900 2008 3.46 73.500 2009 2.45 75.700 2010 2.77 81.200 2011 4.50 85.300 2012 4.50 110.500 TOTAL 45.66 1.011.200 MORE THAN 750 EXECUTED PROJECTS AND MORE THAN 1.000.000 ENGINEERING MAN HOURS STADISTICS BOLIVIA INVOICED (Millions of Dollars) 5,26 4,8 4,5 3,9 3,53 3,46 3,03 2,59 2,77 2,58 2,45 1,99 1,62 1,36 1997 1998 1999 2000 2001 2002 0,88 0,94 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 ENGINEERING MAN HOURS (Thousands of MH) 110,5 109 76,4 51,7 2008 2009 81,2 85,3 63,9 63,2 49 73,5 75,7 51 43,5 40,3 25 12 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2010 MORE THAN 750 EXECUTED PROJECTS AND MORE THAN 1.000.000 ENGINEERING MAN HOURS 2011 2012 STADISTICS PERU YEAR INVOICED (Millions of Dollars) ENGINEERING MAN HOURS 2009 0.04 4.600 2010 0.17 16.150 2011 0.84 43.800 2012 0.98 69.120 TOTAL 2.03 133.670 INVOICED (Millions of Dollars) 0,98 0,84 0,17 0,04 2009 2010 2011 2012 ENGINEERING MAN HOURS (Thousands of MH) 69,12 43,8 16,15 4,6 2009 2010 2011 2012 OUR CLIENTS CONTACT Avda. Juan Carlos I, 55. Edif. JC1 Pl-16. 30100 Murcia Spain Phone: +34 968235337 Fax.: +34 968274509 www.aquiline.es