mechanical / piping engineering

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mechanical / piping engineering
WE EVOLVE WITH THE INDUSTRY
IPE Bolivia S.R.L. as part of AQUILINE ICT GROUP,
is a services company, specializes in providing
engineering solutions, design, administration,
management and supervision of projects, both in its
conceptualization and its construction. The services
that we offer are intended for processing, transport
and measurement of oil and natural gas.
The company was established in Bolivia in
September 1997 and in 2008 started activities in
Peru. The parent company “International Pipeline
Engineers” (IPE) was founded in 1973 in Huston –
Texas, by Mr. Alton T. “Red” Tyler, an internationally
recognized professional in the oil field. Alton, a man
of profound vision, saw in Santa Cruz, a city of
opportunities and challenges that inspired him to
found the company that we now put at your
consideration.
Head Office, Santa Cruz de la Sierra - Bolivia
Since its foundation in Bolivia, IPE has emerged as
the leading Bolivian Engineering company serving
the oil an gas industry. IPE Bolivia S.R.L. has a
multidisciplinary group of professionals and
experienced engineers, technicians, field supervisors
and inspectors.
IPE has the resources and capacity to assume full
responsibility for engineering woks, spanning the
disciplines required and covering all phases of a
project from pre-project to its full implementation,
construction and commissioning.
IPE has been featured in the explosive growth of the
oil and natural gas industry and today has a strong
presence in Bolivia and Peru.
OUR PHILOSOPHY
RESPECT FOR
OUR PEOPLE
YOU ARE IMPORTANT
We performed a measurement of costumer
satisfaction half-yearly, and the comments are
incorporated in our improvement plans. We provide
effective solutions, identifying each client and work
area as unique, allowing us to provide suitable
solutions for each case.
RESPECT TO
SOCIETY
CLIENTS
SATISFACTION
SUSTAINABLE
EVOLUTION
QUALITY POLICY
The quality in our company is reflected in each one of the activities we do, form opening the office in the
mornings to delivering designs and calculations of high precision. We have the culture to comply with the
specifications of our clients, we try to show our commitment to continuous improvement and continuous
updating.
Our quality bring us to have always satisfied clients. These principles are regularly reviewed in order to verify
their suitability and keep updated the essence that motivates the people who works whit us.
OUR MISSION
To deliver services of design and engineering services for the
integration and energetic development of Bolivia and South
America, with quality and efficiency.
OUR VISION
To be the leading company in South America, through the
highest value: our people; trained, compromised and with
human heat.
OUR VALUES
Joy, in the daily work, building a team with bonds of friendship.
Total Integrity, practicing honesty, truthfulness and loyalty, every moment.
HUMAN RESOURCES
We have the contribution of a multidisciplinary team of professionals, endorsed by an appropriate Projects
Vice Presidency, standardized working procedures and an effective control system; which allows to offer
quality projects to our clients.
• Specialty Managers
• Project Leaders
EXECUTIVE PRESIDENT
Miguel Ferrufino A.
ADMINISTRATIVE
& ITC
VICE PRESIDENT
Marco Arteaga A.
SYSTEMS &
TECHNOLOGY
ENGINEERING AND
OPERATIONS
VICE PRESIDENT
Arturo Rosales K.
FINANCIAL
VICE PRESIDENT
Pilar Gomez A.
ACCOUNTING
MANAGEMENT
HUMAN
RESOURSES
PURCHASING Y
LOGISTICS
CIVIL
ENGINEERING
QUALITY
CONTROL
DEPARTMENT
PROJECT
CONTROL UNIT
PROCESS
ENGINEERING
GENERAL
MANAGER
IPE INGENIERIA
Mauricio Pinaya D.
ACCOUNTING
ASSISTANT
MECHANICAL / PIPING
ENGINEERING
ENGINEERING
TEAM
ELECTRICAL
ENGINEERING
INSTRUMENTATION
ENGINEERING
OPERATING
INTEGRITY SYSTEMS
HUMAN RESOURCES
MIGUEL FERRUFINO
EXECUTIVE PRESIDENT
More than 28 years of
experience in oil sector.
Specialist in development of
process projects and transport
of natural gas.
Design and construction of natural gas processing
plants. Design and construction of gas pipelines in
Bolivia, Ecuador, Peru and Brazil. Extensive
knowledge of the energetic movement in the
country and the Southern Cone.
Ability and experience in negotiation of energy
projects. Knowledge of the global market for
services and process technologies and
industrialization.
ALBERTO PANIAGUA
CIVIL ENGINEERING MANEGER
Expert in design of civil works
with more than 18 years of
experience and 15 with IPE
Bolivia; foundations for oil
equipment, systems of rain and
Industrial drainage , movement of soils for roads,
well pads, routes for pipelines, design of systems
for erosion control, metallic structures and
reinforced concrete structures, structure for tubes
supports, structure for electrical equipment,
evaluation of alternatives and definition of place of
location for compression stations, achievement of
Lay-Out for compression stations.
ARTURO ROSALES
ENGEENERING & OPERATIONS VICE-PRESIDENT
With more than 35 years of
experience
in
process
operations, maintenance and
design for the oil sector. 20
Years of experience in the
Refinery Guillermo Elder Bell of Santa Cruz in
planning and control of operations as Head of the
Department of Technical Services, monitoring and
operational control.
In the past 15 years in IPE Bolivia as leader in the
design of processes for the area of hydrocarbons;
management of large-scale projects and
coordination with engineers from different
disciplines.
ANDRES AGUILAR
MECHANICAL & PIPING ENGINEERING MANAGER
Experience in the design of
mechanical works and piping
for processing plants of natural
gas
and
pipelines
for
transportation of oil and gas.
Expert in management of 3D plant design
software. More than 16 years of experience in the
industry and 14 years with IPE Bolivia.
Specification and selection of materials,
knowledge of GIS, mechanical design of
separators, process towers, API tanks and fire
fighting systems. Dexterity with the handling of
AUTO CAD 2D and 3D.
HUMAN RESOURCES
RONNY ESTREMADOIRO
PROCESS ENGINEERING MANAGER
VICTOR HUGO MERIDA
INSTRUMENTATION & CONTROL MANAGER
More than 7 years of
experience in IPE Bolivia in
design and implementation of
projects for the oil and gas
industry, as a specialist in
production and transport of liquid and gaseous
hydrocarbons. Expert in hydraulic simulations for
gas plants, compression stations, pumping
stations, storage of hydrocarbons, gas pipelines,
oil pipelines and flow lines. Team leader in
implementation of HAZOP for different kinds of
projects. Expert Simulator in two-phase flows
(SPT Group; OLGA).
Specialist in systems of control,
instrumentation, measurement
and programming. 12 years of
experience of engineering,
construction and management
in national and international projects. Degree in
MBA. Since 2006 with IPE Bolivia in charge of the
Instrumentation and Control Department.
Currently
developing
electrical
and
instrumentation installation projects, with the
approach of an integrated project, offering
complete solutions that includes systems
programing and its implementation.
RENATO CORCUS
ELECTRICAL ENGINEERING MANAGER
MARCELO RODRIGUEZ
OPERATING INTEGRITY SYSTEMS MANAGER
More than 30 years of
experience in the industrial
sector executing works of
design and assembly in low,
medium and high voltage. 12
Years of work in IPE, using international
standards: NEC, API e IEC. Electrical Design of
gas processing plants, compression stations and
power supply for new and existing pipelines for
monitoring and control. Electrical installations of
automatic control systems for multiple industrial
applications, cabinets of power for systems
generation and sub stations. Expert in selection
and definition of classified areas for gas plants.
Petroleum
engineer
with
degree in natural gas
processing and specialist in the
area of pre-commissioning,
commissioning and start-up,
with more than 10 years of experience in
downstream. Projects in compression stations and
processing plants of natural gas in Colombia,
Bolivia and Peru. Courses in Argentina: “Units of
Dew point adjustment", "natural gas sweetening"
"Processes of separation", ASME, and others.
Since 2010 in IPE Bolivia in charge of the
Department of Operating Integrity Systems.
HUMAN RESOURCES
JUAN CARLOS LINO
SPECIALIST IN CIVIL WORKS DESIGN
Specialist in design of civil
works, movement of soils,
control of erosion, systems of
drainage, treatment of wastes
water and calculation for
reinforced concrete structures and metallic
structures. 17 years of experience as a civil
engineer and 15 with IPE Bolivia. Design the civil
works for gas plants, compression stations and
special crossings for gas and oil pipelines.
Specialized in all kinds of civil designs realized for
the gas and oil industry.
JUAN CARLOS FERRUFINO
SPECIALIST IN EQUIPMENT SELECTION
Expert in specification and
selection
of
equipment
designed for high pressures.
More than 23 years of
experience as a Mechanical
Engineer. 15 years in design of gas pipelines, oil
pipelines, compression systems, pumping stations
and measurement systems. Specializing in stress
analysis for plumbing (Ceasar). Extensive
experience in selection and sizing of equipment
for the oil and gas industry. Knowledge of the
standard ASME for design and construction of
pipelines and processing plants. Specialist in
cathodic protection systems and fire systems.
WOLFRANDO CHAVEZ
SPECIALIST IN PIPELINES DESIGN
Engineer in project design for
Gas pipelines, Oil pipelines,
Stations of Compression,
Pumping and Measurement.
Specialized in mechanical, civil
and electrical designs. Supervision, control,
management, planning and construction of works.
More than 17 years of experience and 14 years in
IPE Bolivia developing projects for the gas & oil
and Industrial sectors Management of
multidisciplinary teams of design including
process, piping, mechanical, electrical and
instrumentation.
MILTON PEREZ
SPECIALIST IN PIPELINES ROUTS DESIGN
Expert in design of road maps
and special pipeline crossings.
More than 15 years of
experience in IPE Bolivia
executing designs of pipelines
Routs, mapping and altimetry for gas and oil
pipelines. Experienced topography interpreter for
the design with specializing software and
selection of conceptual routes. Design of gas
pipelines in Bolivia, Brazil and Peru to large ducts.
Supervisor of multidisciplinary teams in the design
of rout maps.
HUMAN RESOURCES
PROCESS ENGINEERING & SIO TEAM
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Pablo Jimenez
Eliana Rosales
Juan José Bueno
Eduardo Covarrubias
Diego Pavisich
Alejandra Arias
Sergio Altuzarra
Cristian Gonzales
Mileidy Severiche
Jose Miguel Sorich
Pablo Zuñiga
CIVIL ENGINEERING TEAM
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Juan Carlos Lino
Wilson Cabrera
Jose Luis Endara
Alfonso Cabrera
Aldo Molina
Roberto Martinez
Carla Ordoñez
Victor Hugo Perez
Jenner Franco
David Reinaga
Daniela Hinojosa
Waldo Mercado
Gary Salvatierra
ELECTRICAL ENGINEERING TEAM
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Ricardo Molina
Marcelo Coimbra
Jose Rodriguez
Marco Sejas
Jose Reinaga
Ramiro Antelo
Oscar Gutierrez
PROJECT CONTROL TEAM
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Monica Cuadros
Andrea Carrasco
MECHANICAL & PIPING ENGINEERING TEAM
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Wolfrando Chávez
Milton Perez
Juan Carlos Ferrufino
Germán Rodríguez
Gualberto Arias
Widen Daza
Juan Pablo Aguilar
Mauricio Montalvo
Vladimir Terrazas
Ronny Cuellar
Javier Perez
Leonardo Torrico
Luis Fernando Flores
INSRUMENTATION ENGINEERING TEAM
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Ramiro Alvarez
Carlos Rodas
Marcia Vargas
Claudia Espinoza
Rodrigo Soria
QUALITY CONTROL TEAM
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Claudio Peña
Yaline Abdala
Fabiola Montaño
Alejandra Gonzales
HUMAN RESOURCES
PILAR GÓMEZ
FINANCIAL VICE PRESIDENT
Responsible of the finance for the company from its creation. More than 25 years of
experience in administration, accounting and management of financial analysis in different
companies in Santa Cruz. 15 Years in IPE Bolivia as responsible for finances,
accounting, taxes, legal aspects and handling of project control for the invoicing of the company and
specializing in quality management systems. Responsible for the implementation for the administrative politics
and for quality management systems and their monitoring and compliance.
ACCOUNTING & FINANCIAL TEAM
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Roxana Ramirez
Marco Alpire
Viviana Escobar
Eliana Orozco
MARCO ARTEAGA
ADMINISTRATIVE Y ITC VICE PRESIDENT
Expert in strategic management of information and communications technologies;
management of networks and security systems. More than 16 years of experience in
information technologies for the mining and petroleum industry. In IPE Bolivia more than 11
years implementing systems and development of business processes to optimize the use of technology.
Responsible for administrative, logistics management and human resources. Responsible for the design and
optimization of technological resources of systems of management, developing tools for the automation of the
business and operational processes (Business Intelligence BI)
SYSTEMS & TECHNOLOGY TEAM
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Franklin Vargas
Angélica Agreda
Nain Sibaute
ADMINISTRATIVE TEAM
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Limbert Cabrera
Carolina Salvago
Juan Carlos Saavedra
Mariela Gallardo
Cinthya Martinez
Alberto Rosales
German Ojopi
HUMAN RESOURCES
MAURICIO PINAYA
GENERAL MANAGER IPE INGENIERIA S.A.C.
Has more than 15 years of professional experience as civil engineer, and 12 years of
specific experience inside the oil and gas industry, both in field and in office works.
Since three years ago is in charge of IPE Ingenieria S.A.C. performing the management
and coordination of all the activities of the company, from the preparation of the Technical / Economical
Proposals until the execution of the projects, proposing the alternatives of response / solutions to queries /
problems that occurs during the execution of the engineering or to technological-operational problems that the
client entrusts, as well as the development of specifications for biding, and support for the technical team in
works for the engineering development in the different stages: Conceptual, Basic and Detail.
ADMINISTRATIVE FINANCIAL TEAM
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Denys Huaman
Ana Valenzuela
Rafael Moran
MECHANICAL / PIPING ENGINEERING TEAM
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ELECTRICAL/INSTRUMENTATION
ENGINEERING TEAM
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Roberto Salvador Cuchillo
Alejandro Flores
Oscar Benavides
Albert Vargas
Jorge Lazo
CIVIL ENGINEERING TEAM
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PROJECT AND QUALITY CONTROL TEAM
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James Castro
Kary Cerdeira
Alberto Zambrana
Paul Chuquimia
Antonio Pacheco
Miguel Molina
Elmer Tapia
Juan Rosel Martinez
Elber Vega
Jose Carlos Pérez
Katery Saravia
OUR SERVICES
“IPE provides services throughout the project cycle.
From identifying the opportunity, until the operational phase”
PRELIMINARY PROJECT
Budget, work plan for alternatives, recommendation, selection
and approval.
We analyze different alternatives and determine the
appropriate solutions to help our client make the best
decisions. At this stage we sit on the client side, and together
we visualize existing alternatives and talk about costs and
investments.
CONCEPTUAL ENGINEERING
With the visualization and the preliminary project,
already directed, we can give to the client conceptual
solutions that help him to close and define their
projects. Alternatives to technology, definitions of
routes, land purchases, and others, are completed to
identify at this stage.
BASIC ENGINEERING
The project already has form, it is approved and now
there come the first designs that will give more real
dimensions and costs to chosen the equipment.
Includes sizing, selection and specification of
equipment and materials to be used in the project.
Defines the lay out of the project, the final route and
the location with all the relevant studies.
OUR SERVICES
DETAIL ENGINEERING
The moment to construct comes, our
company offers constructive engineering in all
the disciplines. Drawings and documents that
will make possible the assembly and
construction of our clients ideas, made reality.
APPROVAL DOCUMENTS FOR SUPPLIERS
We assist our client in the managements of purchase, review the
specifications of suppliers and give green light to purchases. Also
check the specifications to materials delivered in stores.
ELABORATION OF SPECIFICATIONS FOR TENDERS
At the moment of searching for suppliers of materials, construction
and other related services, we provide support in the development
of tender documents with technical specifications and defined
scope of works.
SUPERVISION / INSPECTION OF
MANUFACTUR AND ASSEMBLY
We have specialized personnel in all disciplines of
the construction and assembly to make the followup to the customer needs in site. Besides all the
technical disciplines we have SMS service.
SUPERVISION OF WORKS
When it comes to oversight work by the customer,
we also have a team of qualified professionals to
monitor and report the progress of work and quality
of the works in execution.
PROCESS ENGINEERING
HYDRAULIC ANALYSIS OF TRANSPORT LINES WITH
MONO-PHASE AND MULTI-PHASE FLOW
o Mono-Phase Transport
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Component characterization
Contaminant Analysis
Analysis of the effect of water hammer
Erosional Velocity Analysis
Transfer Analysis for Air Pipes and Buried Pipes
Determination of optimal diameter for Mono-Phase Hydrocarbon
Transport
o Multi-Phase Transport
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Characterization of fluid (multi-component)
Analysis of shutdown and startup of Flow Lines
Analysis of Liquid Hold Up
Determination of the volume of Slug Catcher
Simulation of cleaning pigs
Analysis of injection rate of corrosion inhibitors, Hydrates.
Analysis of heat transfer of pipe to the surrounding environment.
Analysis of simulation profiles in dynamic regime
Determination of the optimal diameter of Multi-phase Hydrocarbons Transport
PROCESS ENGINEERING
DESIGN OF SURFACE FACILITIES AND PROCESS PLANTS
o Surface Facilities
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Hydraulic Simulation for oil and gas transport pipes
Calculation and sizing of auxiliary services
Calculation and sizing of relief and safety valves
Calculation and sizing of control valves
Calculation of pressurized tanks, according to ASME VIII div. I
Pipe and valves Material Specifications
Sizing of separators and collectors
Analysis of depressurization and radiation in cold vents
Design of relief and depressurization systems
Design and verification for KOD
o Process Plants
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Simulations of Dew Point plants
Simulations for Oil refining plants / LPG Extraction
Mass and energy Balances
Specifications of relief and safety valves
Specifications of control valves
Sizing of storage tanks (API 650 /NFPA 30)
Sizing of Pressurized tanks (ASME VIII Div I)
Design of Fire Systems according to NFPA/ API
Determination of the auxiliary systems (Water, steam, Hot Oil,
Fuel Gas, Fuel Oil)
Design of heat exchange units (Shell and tube, Fan air cooler)
Calculations and selection of Pumps / Compressors in process
units (API / ASME)
Design of sweetening units
Design of dehydration units
Specifications of contaminant removal units (MRU)
Sizing for relief and depressurization lines
Analysis of Radiation
PROCESS ENGINEERING
PLANT REVAMPING
o Generalized Simulation of Hydrocarbons Process
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State Rating Simulation of plants and process equipment
Determination of bottlenecks
Verification of Fluid physicochemical properties
Verification of Separators
Verification of Pumps
Verification of Compressors
o Process Optimization
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Analysis and Diagnosis for Real current status
Process Optimization, improvements, expansions, Bottleneck Studies.
P&ID Actualizations for existing process
P&ID preparation for new process
PINCH Analysis for energetic Integration
o Operation Manuals
o Methodologies for Risk Analysis (PHA).
• Study of Risk Analysis and Process Operability (HAZOP)
• What If Study
PROCESS ENGINEERING
o Sizing of Equipment
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Calculation of process equipment
Data sheets
Technical specifications
Requisition of materials
Separators
Pressure vessels
Heat exchangers
Aero-coolers
Pumps
Compressors
Storage tanks
• Design of systems for loading, measurement
and release control
• Design of systems for storage of crude oil
and finished products
• Compression Stations
• Storage and Pumping Stations
• Sizing of pipes, definition of thickness
• Design, Calculation and specification of Fire
Systems
• Elaboration of Operation Philosophies
• System of relief and vents (Flare)
• Hot Oil system
• System of regeneration of glycol
• Air systems of instruments
SPECIALIZED SOFTWARE
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ASPEN HYSYS V7
PROMAX
OLGA 7.2
FLARENET
FLARESIM
GASMOD
LIQ TERM
ASPEN HTFS
PIPESYS
GASCALC
PIPE CALC
DFS (DESIGN FLOW SOLUTION)
SAFETY SIZE
FIRSTVUE
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DANIEL ORIFICE FLOW CLACULATOR
ARIEL PERFORMANCE
HANOVER QUICK SIZE
AJAX PERFORMANCE
FLOWSELEX
PSS PUMPS SELCTION
SYSTEM
INTELLIQUIP
IHF HAZOP
PHA-Pro
COADE CADWORXS P&ID
CONVERSORES DE UNIDADES
HTFS
HTRI
CIVIL ENGINEERING
LOCATION STUDIES FOR PROCESSING PLANTS
• Identification of alternatives, according to
production fields and existing export pipelines in
the study area.
• Identification of alternatives according to field
studies: Topographic, Geotechnical, Geological
and Hydrological.
• Economic and social-environmental evaluations
• Evaluation of alternatives: economic, socialenvironmental and operational.
• Definition of the best alternative.
FIELD STUDIES FOR: STATIONS, PLANTS, WELL PADS,
ROADS AND PIPES
• Satellite survey
• Geodetic Survey
• Topographic Survey
• Geotechnical Study
• Geological Survey
• Hydrological and Hydraulic Studies
CIVIL ENGINEERING
DESIGNS OF STATIONS OF MEASUREMENT, COMPRESSION AND PROCESS PLANTS
• Definition of Elevation and Platform areas for
Installations.
• Designs of roads and internal streets.
• Soils Movements, Sections and Calculations.
• Foundations for Equipment: Compressors,
Generators, Storage Tanks and Separators.
• Foundations for Tubes, Lightning rods, electrical
and instrumentation equipment.
• Storm water drainage, design of networks, canals
and sewers.
• Sanitary drainage, design of networks, Septic
Chambers and Filter galleries.
• Industrial drainage, design of networks, API pools
and evaporation lagoons.
• Design of Electric, Instrumentation and Valves
Chambers.
• Industrial buildings: Hall control, compressors,
generators and storage buildings.
• Design of Housings.
• Metal structures: Lightning rod, Pipe Rack, Skid for
measurements or equipment, water tanks, ladders
and platforms.
DOCUMENTS AND SPECIFICATIONS
• Structural calculations, Metallic and Reinforced concrete Structures.
• Technical Specifications of Materials and Civil Works
• Calculations and Budgets
CIVIL ENGINEERING
PIPE DESIGNS: OIL AND GAS PIPELINES
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Selection of the route of the pipeline
General plans
Road mapping planes
Foundation designs to pig traps, Measurements
and intermediate Valves
Protection design of Slopes
Design of Typical Crossings
Design of special crossings: roads, highways,
railways, creeks and rivers
Design of steel bridges to pipelines
DESIGN OF LANDING STAGES AND ACCESS ROADS FOR WELLS
• Definition of Landing stage, Elevation, Orientation
and Access Road
• Longitudinal and Transverse sections, Soil
Movement and Calculation
• Design of concrete bridges
• Protection of slopes
• Rain and Industrial drainage
• Design of pads for drilling tower
• Design of well chamber
• Signaling
SPECIALIZED SOFTWARE
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RAM Advance
Autodesk Civil 3D
AutoCAD
MS. Project
OPERATING INTEGRITY SYSTEMS
PRE-COMMISSIONING / COMMISSIONING / STARTING
Pre-commissioning/Commissioning/start-up of processing units
consists in an detail audit to the constructive phase and to
assembly of a facility.
This is done to the verification of compliance with engineering with
respect to the physical part that makes to the project; such as:
process containers/piping, rotating equipment, electromechanical/instrumentation and control parts. All of them must be
according to what specifies the engineering and following the
recommended codes of the industry.
Application
IPE works as a whole with the Client for:
• Check that the different engineering phases are met according to what is specified in the project
• Review all the documentation for the project
• Perform engineering diversions when these correspond
• Enforce the rules and codes established by the recommended good practice in the industry
• Perform the Pre-Comm/Comm/Start-up of all process units
PLANIFICACIÓN
PREPARATION
EXECUTION
DOCUMENTATION
DELIVERY
Potential Benefits
The main benefits include:
• Ensure the proper implementation of the planned engineering for the development of the project
• Minimize the risks of delays in the implementation of the project
• Supervising the company responsible for the construction and assembly
• Alert on possible deviations and changes in engineering before assembly
• urge that the work is performed only once and with the respective quality
• Prevent accidents later whenever in operation and maintenance phase
OPERATING INTEGRITY SYSTEMS
PRE-COMMISSIONING / COMMISSIONING / STARTING
Supporting Documents
The main reports include:
• Performance Indicators “KPIs”
• Project Tracking Report
• Report of follow-up to the vendors
• Designation of the process areas for systems and subsystems
• Project Tracking through a master PI&D
• Reports of completion for each specialty
• List of earrings
• Documents preparation: RFC ,RFS y RFO
RFC
Ready For
Comissioning
RFS
Ready For
Start Up
RFO
Ready For
Operation
Use of Computer Applications
The use of the applications referred to the pipes and its accessories is very important and useful during the
Pre-commissioner and Commissioner, since they are the phases where are verified that all of the materials
are in accordance with the engineering and industry codes, before to the Starting.
The specialty of PRECOM/COM/START of IPE Bolivia has different types of applications for these phases.
They goes from a database of pipes “Piping DataBase-EXTREME” to applications for calculations of pressure
of the different accessories such as flanges and others “B16.5 Flange Rating”.
Start-Up
As soon as the previous points were verified by the group of starting, it is continued by the execution of the
procedure of starting of the plant / the first pressurization, which must be carried out by specialists in the area.
The pressurization of the installation will be according to the procedure and the operation of opening and
closing valves, it is only in charge of PRECOM/COM/START staff.
OPERATING INTEGRITY SYSTEMS
TRANNING MODULES
Description:
Training in specific topics plays an important role in the work that we do.
Learning through specialized training modules, designed for the operating staff is the best way to raise and
motivate labor performance in each of the jobs. The type of training that we offer is theoretical and practical, in
addition to the visual presentations we offer to take materials and tools that are used in the field to
complement the theoretical explanation.
Application
IPE Engineers will dictate training modules to the plant personnel
with the objectives of:
• Learn about standards and criteria applicable to perform work in
the safest manner possible.
• Learn how to use quick calculations associated with operational
work that plays in the field.
• Motivate to do the work with quality, understanding that it is to
do the work once and as best as possible.
• Familiarize yourself with the rules and codes of the industry and
what we need to know for our work.
• Share work experiences and learn the best practices in
operational maneuvers.
Main Potential benefits
The main benefits of the training modules are:
• Improve the quality of the operational work.
• Empower field personnel in the performance of their jobs.
• Raise awareness among operational staff on safety and risks.
• Sharing experiences in operational maneuvers and evaluate
them.
• Prevent accidents and minimize the risks.
Support Documents
A folder will be delivered with the
course content, which will include:
• The information provided in the
module.
• A CD with the module digital
information.
• Small applications for fast
calculations in field.
• An evaluation form of the
module.
OPERATING INTEGRITY SYSTEMS
TRANNING MODULES
Main concepts “Piping and Accessories”
o Scope
To know the applicable norms / criteria for the selection of pipes / tubes and accessories, selection tables
and some calculations of quick help.
o Course Content
• Introduction to the applicable Codes / norms for pipes / tubes.
• Concepts and definitions of pipes, tubes and accessories.
• Physical examinations of the accessories that make a system of pipes.
• Knowledge and management of tables for pipes and its main accessories.
• Calculations of resistance to pressure applicable for tubes, pipes and flanges.
Plans of Process and e Internal of Equipment
Dew point adjustment units
o Scope
To know and to interpret the Pipes and
Instruments
Diagrams
“P&ID“,
Process
Flowcharts Diagrams “PFD “, isometric planes,
the mechanical planes and to know in detail the
main interns of the receptacles.
o Course Content
• Definition of the different types of diagrams
and planes.
• The roll of the P&ID in engineering
development.
• Typical drawings. P&ID execution Instructive.
• Components of the P&IDs – General Vision.
• Check List.
• Elements - Particular Vision.
o Scope
To Know the main basis of design, operation and
controls for Dew Point Adjustment Units, through
charts, tables and simulations carried out to
evaluate the different conditions that may occur
in the process.
PSVs, BDVs, SDVs and Control Valves
Limits of battery, Provision and module
Equipment
Signals
Typical of Engines
Instrumentation
• Main boarding of vessels (separators and
columns of process).
o Course Content
• Definition of dew point plants.
• Objectives and design variables.
• Definition of envelope curve.
• Process Diagram.
• Main technologies used.
• Formation of hydrates.
• Operational Controls of Processes.
MECHANICAL / PIPING ENGINEERING
IPE together with TUBACERO as a
manufacturer with our own
materials, through the years,
acquired a reputation of an excellent
design of piping and a top
multidisciplinary management, which
allows in each one of the stages of a
project to have an early and
successful vision of the reality.
Accurate knowledge of the characteristics
of the material that makes our affiliate
TUBACERO, together with the use of the
latest technologies and software for the
design, because we use of licensed
software of last CAD generation, allows
us to have robust designs that facilitate
the construction and operation of diverse
facilities. Among them we can mention:
• Autocad
• Cadworx Plant
• Caesar II
As the best guarantee of the work is completely finished products
manufactured by TUBACERO .
TUBACERO was created moreover 30 years ago, with the intention of
becoming a great leader of carbon steel and stainless steel piping. delivering
and selling, with or without welding., accesories, valves and more
components for conductions..
Our warehouses of up to 30,000 m2 in Cartagena, 4 dealing and delivering
own centers , and some other commercial branches have a permanent stock
of 45,000 tons, and 6,000 references which make us able to warranty the
most wide product range and the most competitive delivery dates.
In these last years, we have added some assistant services to our
activity: Pouring lines, installations for anti-corrosive protection treatments,
cutting required, threading, slotting, bevelling edges, mechanizations and
so on.
Our own control laboratory, joined with the most serious and strict buying
specifications, and the fine collaboration we mantein with the most
prestigious metal laboratories warranty us that all our products have passed
the most required and serious quality controls before arriving in our clients
warehouses.
Our clients book is placed in:
• Chemical and petrochemical area.
• Naval area.
• Desalting, depurating and potable water dealing plants.
• Coal fired power-stations.
• Engineering firms, and building and mounting enterprises.
• Drainage and re-cycling plants.
• Anti-fire systems.
MECHANICAL / PIPING ENGINEERING
Among the designs that specialty piping
develops normally we have:
• Storage and / or Release Terminals for
oil and gas
• Pumping Stations for oil and gas
• Gas compression stations for national
consumption
• Turbo compression Stations for
exportation gas
• Surface facility in production wells
• Facilities of launching / reception of pigs
• Stations of regulation and measurement ERM
• Networks of fire systems using water/foam
• Auxiliary Systems of cooling water
• Auxiliary systems of air instruments
• Auxiliary Systems of backflushing of carbon filters
• Auxiliary Systems of vents and drains
• Water-injection systems of high-pressure processes
to wells
• Cathodic protection systems for pipelines
MECHANICAL / PIPING ENGINEERING
Other services performed:
•
•
•
•
•
•
•
•
•
•
•
•
•
Skids for fuel gas systems
Piping interconnections in gas treatment plants
City Gates
Tracking of materials procurement services
Services for the provision of specialized personnel
Development of piping drawing for assemblies and
construction.
Mechanical validation of equipment data sheets
Design of 3D models in Cadworx plant environment
Industrial designs layouts
Stress analysis of piping systems
Accompaniment services during the construction
Services of raising of mechanical information geo-referenced
Selection / verification of piping materials and accessories
according to engineering specifications and good practices
The Piping designs include ergonomics and
operational safety, as well criteria of
optimization of materials.
ELECTRICAL ENGINEERING
DESIGN OF ELECTRICAL SUBSTATIONS AND NETWORKS FOR PROCESS PLANTS
•
•
•
•
•
•
•
•
•
•
•
Design of the generation system
Design of the system of power supply, network topologies
Design of low and medium voltage equipment
Balance of electrical charges
Construction of one-wire and three-wire diagrams
Design of grounding systems
Design of protection against atmospheric discharges systems
Design of cathodic protection systems
Design of lighting systems
Calculation of electrical cables
Mappings of hazardous area classification
SPECIFIL ELECTRICAL STUDIES
•
•
•
•
•
•
•
•
Study of flow of charges
Short circuit study
Study of grounding system under standard IEEE80, with software
Start-up study of large engines
Study of protection Coordination
Study of the system of protection against atmospheric discharges under IEC-62305
Memory calculation of external lighting
Memory calculation of internal lighting
ELECTRICAL ENGINEERING
SIZING OF EQUIPMENT:
•
•
•
•
•
•
•
•
•
Main electrical generators (with turbines, steam turbo generator, micro turbines, etc.)
Emergency generators.
Power transformers.
Motor Control Center (MCC).
General Boards of Low Voltage.
General Boards of Medium Voltage.
Sectional Panels.
UPS (uninterruptible power systems).
Speed drives of low and medium voltage.
SPECIALIZED SOFTWARE:
• ETAP Power Station
INSTRUMENTATION ENGINEERING
AUTOMATION, INTEGRATION AND CONTROL DIVISION
IPE BOLIVIA company leader in the petroleum engineering industry extends its services in the area
of Instrumentation as:
SPECIALIZED ENGINEERING AND ASSEMBLY
Our offer in assembly area allows to apply our knowledge in engineering field, at the same time that we
absorb the practice of the assembly of instruments and electrical area.
EXPERIENCE
INSTRUMENTS
ENGINEERING
ASSEMBLY
In this way the project cycle is closed within a single entity responsible, exponentially increasing our ability to
design, implementation and integration.
INSTRUMENTATION ENGINEERING
AUTOMATION, INTEGRATION AND CONTROL DIVISION
The activities to realize in the assembly area are:
•
•
•
•
•
•
Editing and updating plans during assembly
Supervision for instrumentation and electrical works
Assembly of instrumentation and electrical projects
Pre-commissioner, commissioner and starting
Training on PLC, HMI and integration systems
Survey for development of “As Built” Plans
As part of the most important engineering company in
Bolivia, instrumentation area supports the projects
development closely linked to the work of process and
electric areas.
In constant communication with this areas, fully consistent
engineering development is accomplished.
INSTRUMENTATION ENGINEERING
AUTOMATION, INTEGRATION AND CONTROL DIVISION
•
•
•
•
•
•
•
•
Connection Diagrams
Architecture for Control and Security Networks
Loop Diagrams
Specifications of Instrumentation, Control and Security Systems
Canalization Planes for Instruments
Data Sheets of specializing equipment
Matrix Cause – Effect
Typical of Instruments Installation
Control Diagrams for engines
MAIN PROJECTS
MAIN PIPELINES DESIGNED AND EXECUTED
CLIENT
PROYECT
KMS
Ø
GOB
Cuiaba Pipeline Project
644
18
TRANSIERRA
GASYRG – Southern Section
230
32
TRANSREDES
GAA Expansion (Loop’s) Phase II
112
8 – 10
TRANSREDES
GAA Expansion (Loop’s) Phase III
22
12
CT MAIN
SINOPEC
GASCAV Gas Pipeline
840
24
TMN
Middle North Norte Gas Pipeline - Brazil
340
20
TRANSREDES
Flow Reversal YABOG
440
24
PLUSPETROL
Tacobo-Yabog-Madrejones Gas Pipeline
32
12
TRANSREDES
Carrasco - Cochabamba – GCC Gas Pipeline
250
16
REPSOL
Los Sauces - Río Grande Plant Gas Pipeline
33
8
MAIN PROJECTS
MAIN PIPELINES DESIGNED
CLIENT
PROJECT
KMS
Ø
TRANSREDES
OCY-1 / OCSZ-2 Expansion (Loop´s)
80
12
ENEL POWER
Villamontes-Asunción Gas Pipeline
(Conceptual Design)
800
24
SUP. HIDROC.
Occidental Boliviano Gas Pipeline (GABO)
(Conceptual Design)
1100
32
TRANSREDES
Santa Cruz – Trinidad Gas Pipeline
500
6
REPSOL
REPSOL Norte Gas Pipeline
(Conceptual Design)
60
12
REPSOL
Margarita – Sábalo Gas Pipeline
(Route Definition and Surveying)
48
REPSOL
Margarita - Cuevo Gas Pipeline
(Route Definition and surveying)
125
24
TOTAL E&P
Incahuasi Export Gas Pipeline
105
30
MAIN PROJECTS
FLOW LINES AND INJECTION LINES
CLIENT
PROJECT
AESA / REPSOL
Flow Lines Margarita (MGT X1, MGT X3)
CHACO
Re-Injection Lines Kanata (KNT X1, KNT X3D, KNN 1, KNN 2)
REPSOL
Flow Lines La Peña y Rio Grande (LPÑ-61, LPÑ-74, LPÑ-75LL, LPÑ-79,
LPÑ-80, LPÑ-81, RGD -20, RGD-39, RGD-29LC, RGD-44)
REPSOL
Flow Lines Surubí y Víbora (SRB-BB-111, VBR-33-LL,
VBR-33-LC,VBR 17-LC)
REPSOL
Flow Line MGR X4
REPSOL
Re-Injection Line Transierra - Rio Grande
CHACO
Flow Lines Carrasco (CFW-1, CFW-2, CFW-3, CRE X1)
CHACO
Flow Lines Kanata (KNE 2, KNE 1, KNN 1, KNN 2)
CHACO
Flow Lines Percheles – Dorado (PCH X1001, PCH X1002, PCH X1003,
PCH 1006, DRD X1001, DRD X1002)
PETROBRAS
Flow Line San Alberto (SAL 17)
PETROBRAS
Flow Line Sábalo (SBL 7)
MAIN PROJECTS
FLOW LINES
CLIENT
PROJECT
SERPETBOL /
PETROBRAS
Flow Line and Facilities Itaú (ITU X2)
CHACO
Flow Line and Facilities Humberto Suárez (HSR 11)
CHACO
Flow Line and Facilities Santa Rosa (SRW 08, SRS 09, SRS 10)
CHACO
Flow Line and Facilities Junín (JNN 3D)
CHACO
Flow Line and Facilities Bulo-Bulo (BBL12, BBL 15)
YPFB CHACO
Flow Line and Facilities El Dorado (DRS 1001, DRS 1002, DRS 1003D)
YPFB CHACO
Flow Line and Facilities Caigua (CAI X11, CAI X1001)
REPSOL PERU
Flow Line Kinteroni – Nuevo Mundo
TOTAL E&P
Flow Lines Incahuasi Project (Aquio X1001, ICS X1, ICS 2)
SERPETBOL /
PETROBRAS
Flow Line and Facilities Itaú(ITU X1)
MAIN PROJECTS
NATURAL GAS PROCESSING PLANTS
CLIENT
PROJECT
ENGINEERING
EBN – REPSOL
Margarita
Detail
UCI – CHACO
Kanata
Basic and Detail
CHACO
Percheles (Peripherals)
Basic and Detail
CHACO
Santa Rosa (Peripherals)
Basic and Detail
EXTERRAN
Petrozuata
Piping
PLUSPETROL
Tajibo
Detail
GTL BOLIVIA
Itacaray
Conceptual
PLUSPETROL
Rio Seco
Conceptual and Basic
YPFB CHACO
San Roque
Improvement Basic and
Development Detail
MAIN PROJECTS
COMPRESSION STATIONS
CLIENT
PROJECT
TRANSREDES
Saipuru
TRANSREDES
Villamontes (GVT)
TRANSREDES
Chiquitos
TRANSREDES
Izozog
TRANSREDES
Roboré
TRANSREDES
Yacuses
TRANSREDES
Sica Sica
TRANSREDES
Samaipata
TRANSREDES
Chillijchi
TRANSREDES
Entre Ríos (Ampliación)
TRANSREDES
Huayñakhota
ENGINEERING
Basic and Detail
MAIN PROJECTS
COMPRESSION STATIONS
CLIENT
PROJECT
TRANSREDES
Parotani (Expansion)
YPFB TRANSPORTE
Totoroco
Basic and Detail
YPFB TRANSPORTE
Campo Grande
Basic and Detail
YPFB TRANSPORTE
Carrasco
Basic and Detail
PLUSPETROL
Madrejones (Expansion)
KAISER / PLUSPETROL
Ramos - Argentina (Expansion)
CHACO
Vuelta Grande (Expansion)
BOLINTER /
TRANSIERRA
Villamontes (Expansion)
Detail
COPETROL / YPFB
ANDINA
Rio Grande (Re-Engineering)
Detail
CT MAIN
Uberaba (for Ethanol Pipeline)
Conceptual and Basic
CT MAIN
Riberao Preto (for Ethanol Pipeline)
ENGINEERING
Detail
Conceptual and Basic
MAIN PROJECTS
ACCESS ROADS AND Y WELL PADS
CLIENT
PROJECT
YPFB CHACO
Kanata (well KNE-2)
YPFB CHACO
Bulo Bulo (wells BBL-2, BBL-10, BBL-12 y BBL-15)
YPFB CHACO
Santa Rosa (wells SRW-8, SRS-09 y SRS-10
YPFB CHACO
Junín (well JNN-3D)
YPFB CHACO
Caigua (wells CAI-X11 y CAI-X-1001)
YPFB CHACO
El Dorado (wells DRO-X1001, DRS-1001, DRS-1002,
DRS-1004 y DRS-1005)
PETROBRAS
San Alberto (well SAL-16)
CONDUTO / PETROBRAS
Itaú (well ITU-X4)
PETROSUR / PETROBRAS
Itaú (well ITU-X1)
PETROSUR / PETROBRAS
Sábalo (well SBL-101I)
PETROANDINA
Timboy (well TBY-X2)
MAIN PROJECTS
PERU
CLIENT
PROJECT
KIND OF WORK
SERPETBOL PERU
PLUSPETROL PERU
Platfors Mipaya / Pagoreni West - Lot 56 Camisea
Detail Engineering and
Field Technical Support
CONDUTO
REPSOL PERU
Facilities Cluster type Kinteroni Field and Flow Line
Kinteroni - Nuevo Mundo Units 200 y 600
Detail Engineering
SERPETBOL PERU
PLUSPETROL PERU
Expansion Collection and Treatment System Effluent
rainwater or CRW
Detail Engineering and
Field Technical Support
CONPROPET
PLUSPETROL PERU
EPC-23 Malvinas
Assembly and Interconnection of a Modular
Minitopping Unit
Detail Engineering and
Field Technical Support
SERPETBOL PERU
PLUSPETROL PERU
Flow Line and Facilities Pipe Pagoreni A - Mipaya
Basic Engineering
review, development of
Detail Engineering and
Field Technical Support
SERPETBOL PERU
PLUSPETROL PERU
Mipaya Clusters
Detail Engineering and
Field Technical Support
CESSEL
PETROPERU
Supply Plant Ninacaca (Pasco)
Extended Basic
Engineering
STADISTICS
BOLIVIA
YEAR
INVOICED
(Millions of Dollars)
ENGINEERING
MAN HOURS
1997
1.36
12.000
1998
2.59
49.000
1999
3.90
109.000
2000
3.53
51.700
2001
1.99
51.000
2002
1.62
76.400
2003
0.88
63.200
2004
0.94
25.000
2005
2.58
43.500
2006
3.03
40.300
2007
5.26
63.900
2008
3.46
73.500
2009
2.45
75.700
2010
2.77
81.200
2011
4.50
85.300
2012
4.50
110.500
TOTAL
45.66
1.011.200
MORE THAN 750 EXECUTED PROJECTS AND
MORE THAN 1.000.000 ENGINEERING MAN HOURS
STADISTICS
BOLIVIA
INVOICED (Millions of Dollars)
5,26
4,8
4,5
3,9
3,53
3,46
3,03
2,59
2,77
2,58
2,45
1,99
1,62
1,36
1997
1998
1999
2000
2001
2002
0,88
0,94
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
ENGINEERING MAN HOURS (Thousands of MH)
110,5
109
76,4
51,7
2008
2009
81,2
85,3
63,9
63,2
49
73,5
75,7
51
43,5
40,3
25
12
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
2010
MORE THAN 750 EXECUTED PROJECTS AND
MORE THAN 1.000.000 ENGINEERING MAN HOURS
2011
2012
STADISTICS
PERU
YEAR
INVOICED
(Millions of Dollars)
ENGINEERING
MAN HOURS
2009
0.04
4.600
2010
0.17
16.150
2011
0.84
43.800
2012
0.98
69.120
TOTAL
2.03
133.670
INVOICED (Millions of Dollars)
0,98
0,84
0,17
0,04
2009
2010
2011
2012
ENGINEERING MAN HOURS (Thousands of MH)
69,12
43,8
16,15
4,6
2009
2010
2011
2012
OUR CLIENTS
CONTACT
Avda. Juan Carlos I, 55. Edif.
JC1 Pl-16. 30100
Murcia Spain
Phone: +34 968235337
Fax.: +34 968274509
www.aquiline.es

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