Tooling Catalog.indd

Transcripción

TOOLING SYSTEMS
contents
Accurpress Tooling System’s primary purpose is to
provide you with cost effective, high quality solutions
for your forming needs. Our innovative manufacturing
WHY CHOOSE ACCURPRESS TOOLING?
processes and attention to detail ensure you the best
possible value with Accurpress Tooling.
accurpress premium tooling
•
Standard Power-lock Dies . . . . . . . . . . . . . . . .
4
•
Heavy Duty Power-lock Dies . . . . . . . . . . . . . .
6
•
Crownable Channel-lock Dies . . . . . . . . . . . . .
8
•
Non-Crownable Channel-lock Dies . . . . . . . . .
10
•
Custom Tooling . . . . . . . . . . . . . . . . . . . . . . . .
12
•
Polished Dies/Protective Die Film . . . . . . . . . .
14
•
Flame Hardening . . . . . . . . . . . . . . . . . . . . . . .
15
•
Accurcrown . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
•
Accurcrown Clamping Options . . . . . . . . . . . .
17
•
European Ram Adaptor . . . . . . . . . . . . . . . . .
18
•
Premium Tooling Segmentation . . . . . . . . . .
19
•
Premium Tooling Set Build Guide . . . . . . . . .
20
ACCURPRESS PREMIUM TOOLING
•
Die Holders & 4-Way Dies . . . . . . . . . . . . . . .
21
•
85˚– 90˚ Forming Punches & Dies . . . . . . . . . . .
22
1
•
30˚ Forming Punches & Dies . . . . . . . . . . . . . .
23
•
Gooseneck Punches & Dies . . . . . . . . . . . . . . .
24
•
Allowable Return Flanges . . . . . . . . . . . . . . . .
25
•
Offset & Flattening Dies . . . . . . . . . . . . . . . . .
26
•
Hemming Dies & Ram Adaptors . . . . . . . . . . .
27
Whether you are looking for standard tooling
Creativity and integrity are the cornerstones of our
or special application configurations, Accurpress
design process, thus enhancing productivity and
is committed to the highest level of quality and
flexibility of your press brake utilization.
customer satisfaction.
Accurpress uses only the finest quality materials
Scott Pettie, Plant Manager
to deliver long-life and utmost accuracy from all
Accurpress Tooling
our products. You can rely on our experience and
craftsmanship to facilitate your success.
2
A Full Line
Accurpress produces a full line of value-priced press brake
tooling available in lengths up to 24’, for coining and air
bending applications. All tooling can be provided in either
planed or ground finishes.
3
The line includes:
• Custom designs for your special applications
• 85° and 90° forming punches & dies
• Four-way dies
• Gooseneck punches
• 30° forming punches & dies
• Offset die
• Flattening & hemming die
• Rib Dies
• Channel-lock adjustable die
• Conventional and four-way die holders
4
Service
We offer full technical and applications support to back up
our product line. Whatever your forming problem, consult
us and will provide you with the cost effective solution.
5
6
Important Options
We offer options such as flame-hardening and polishing
of working radii. We can also produce all tooling with
whatever style of holding tang you require to suit your
machine. All options are quoted on request.
Certified Materials
We select only the highest quality pre-hardened brake
die material available to manufacture Accurpress Quality
Certified Tooling… using 4150 steel with a hardness of
270-300 Brinell, 28-32 HRC.
Wila Hydraulic Clamping with
self-seating safety button.
Pages 24 to 37
Accurpress Custom Tooling.
Pages 8 and 9
Quality Standards
We produce quality tooling. Each tool is carefully machined
with fine finishes, straightened and measured with precision
gauges to ensure tolerance that exceed industry standards.
Prior to shipment, all tools are coated with a durable
rust-proofing compound before packing into crates.
Press Brakes • Shears • Controls
Gauging Systems • Tooling • Clamping Systems
Die Holders • Accessories • Safety Options • Financing
Wila Hydraulic Clamping . . . . . . . . . . . . . . . . . . .
28
•
Wila Tooling Specifications . . . . . . . . . . . . . . . . .
29
•
American Style Punches . . . . . . . . . . . . . . . . . . . .
30
•
American Style Dies . . . . . . . . . . . . . . . . . . . . . . .
32
wila new standard tooling
Fast Delivery
We make it our goal to provide delivery times that are among
the fastest in the industry… thanks to our comprehensive,
in-depth stocking program.
For additional information,
or to locate your nearest Accurpress dealer
please contact us Toll Free at...
•
wila american style tooling
•
New Standard Punches . . . . . . . . . . . . . . . . . . . .
36
•
New Standard Dies . . . . . . . . . . . . . . . . . . . . . . .
38
reference
Accurpress is North America’s
#1 selling press brake.
See the complete Accurpress product line at...
www.accurpress.com
wila american style &
new standard precision tooling
General Reference
•
Tang, Punches & Lower Die Combinations . . . . .
42
Tonnage Chart
•
Mild Steel Bending Tonnages Chart . . . . . . . . . .
43
877-633-8665
(877-633-TOOL)
ACCURPRESS TOOLING SYSTEMS
3
S TA N D A R D P O W E R - L O C K D I E
The Accurpress Standard Power-lock Die, manufactured to high standards
of machining precision, offers crowning versatility and quick adjustment
r e p lace able
h ar d e ne d ins e rt s
of die openings. Two sizes are made available to provide die openings
ranging from 1”– 5” or 1”– 8” in .5” increments to satisfy a wide range
of forming possibilities.
Flame hardened inserts provide extra
heavy load capacities and longer life.
The addition of crowning capability eliminates the need for shimming
The inserts can be replaced if, and
which translates into big savings in labour costs as well as reduced
when, needed.
scrap rate.
90º bends can be achieved in all opening sizes that are shown in
the drawings below. Please consult factory for special requests.
Standard Power-lock Dies
1" - 8" Adjustment
3.25
2.375
5.0
7.125
1" - 5" Adjustment
11.0
16.5
c han n e l -l oc k Base
c n c c rown i n g m otor
4
5
D i e c rown i n g
H E AV Y D U T Y P O W E R - L O C K D I E
Anywhere from .080” to .125”,
crown can be acheived depending
Accurpress manufactures the largest and most versatile adjustable
on the length of the Crownable
die tooling worldwide to satisfy the enormous challenges and
Adjustable Channel-lock Die
demands in the heaviest of forming applications. This Heavy Duty
Power-Lock Die, offering crowning capability, can be constructed
in a variation of sizes as referenced below and with 1” incremental
adjustment beginning at 2”. Tooling with greater than 14” openings
is available upon request.
The addition of crowning capability eliminates the need for
shimming which translates into big savings in labour costs as
well as reduced scrap rate.
90º bends can be achieved in all opening sizes that are shown in the
drawings below. Larger profiles can be made allowing for openings
beyond 14”. Please consult factory for special requests.
Heavy Duty Power-lock Dies
3.25
9.0
24.0
2" - 14" Adjustment
10.0
2" - 12" Adjustment
3.25
3.25
9.0
2" - 10" Adjustment
26.0
28.0
hydrau l i c syste m
The hydraulics system provides lift
opti on al
pl ate rol le r
to accommodate quick and easy
The addition of optional plate rollers
die opening adjustments.
along the full length of the die allows
for easier positioning of plate and
prevents marks in the finished product.
6
7
C R O W N A B L E A D J U S TA B L E
CHANNEL-LOCK DIE
Crownable Channel-lock Adjustable Dies provide a high level
of versatility with openings beginning at 2”.
The addition of crowning capability eliminates the need for
die cro w ning
shimming which translates into big savings in labour costs as
Anywhere from .080” to .125”,
well as reduced scrap rate.
crown can be acheived depending
on the length of the Crownable
90º bends can be achieved up to the 12” die opening. Larger
Adjustable Channel-lock Die
profiles can be made allowing for openings beyond 12”.
Please consult factory for special requests.
Optional Adjustment Rack
Replaceable Hardened Inserts
(Highly recommended)
tang groove with the center of the
holder adjusts the crown from the
Adjustment is achieved using the same
channel-lock die allows for placement
center out. An LED counter displays the
handle provided for the crowning.
of single vee dies while still providing
crown in thousandths of an inch.
crowning capability.
2" - 10" Adjustment
19.25
3.25
accurately with rack and pinion system.
2" - 12" Adjustment
2" - 8" Adjustment
9.53
Rotating the handle on the manual
Crownable Channel-lock Adjustable Dies
3.25
Moving the riser block to align the
for easy adjustments within seconds
8.25
Reposition the risers quickly and
Optional Hydraulic die holder allows
die adjustment
3.25
tan g g ro o ve
dig ita l co un te r
dis p lay
8.25
opt i ona l
Adj u s tm e n t Rac k
Lifting Spring loosened to allow
21.25
26.0
NOTE: • THE ACCURPRESS BED CAP WIDTH MUST BE INCREASED TO ACCOMMODATE THE WIDTH OF THE
ADJUSTABLE BASE.
• LARGER ADJUSTABLE DIES MAY ALSO REQUIRE INCREASED THROAT DEPTH ON THE PRESS BRAKE.
8
9
N O N - C R O W N A B L E A D J U S TA B L E
CHANNEL-LOCK DIE
Channel-lock Adjustable Dies provide a
Replaceable, hardened die inserts are
high level of versatility with openings
mounted into the riser blocks allowing
beginning at 1”.
for a durable wear surface that can be
replaced if and when needed.
The steel base is machined with several
t-slots running front to back to facili-
Base heights may be increased over
tate anchoring the riser blocks into the
3.25” to accommodate the closed
desired die opening location. Quick die
height of the press brake ram.
opening adjustment is accomplished
by releasing socket head cap screws on
the riser blocks, which lifts the spring
loaded riser free of the base to enable
front to back positioning to the desired
die opening.
harde n e d i n se rts
Lifting Spring tightened with Riser
Lifting Spring loosened to allow
Optional Adjustment Rack
locked in channel
die adjustment
(Highly recommended)
Flame hardened inserts provide extra
heavy load capacities and longer life.
The inserts can be replaced if, and
when, needed.
Channel-lock Adjustable Dies
10
9.5
t-sl ots for
m ou n ti n g ri se rs
3.25
3.25
8.0
7.0
3.25
14.75
1" - 12" Adjustment
1" - 10" Adjustment
1" - 8" Adjustment
18.5
T-slots assist in mounting the riser
24.0
blocks into the desired die opening
channels.
11
ACCURPRESS CUSTOM TOOLING
ACCURPRESS CUSTOM TOOLING
ACCURPRESS CUSTOM TOOLING...
. . . T O Y O U R S P E C I F I C AT I O N S
SPECIAL CURLING PUNCH
Accurpress Has Your Custom Tooling Solutions.
Dedicated Tooling Specialists are Just a Phone Call Away!
We have several dedicated tooling
Accurpress offers turnkey applications
specialists on staff to provide cost
– tested and proven in our factory.
effective solutions for your special
Turn to Accurpress for great service,
forming requirements.
timely delivery and competitive pricing.
SPECIAL DOOR FRAME
A
D
For further tooling and dealer information,
HM-3 HEMMING DIE
B
C
call Accurpress Tooling Systems at 1-877-633-8665
HIGH TOLERANCE TOOLING
4-WAY 3 – HVAC
*
A = 2.000" @ 85˚
B = 0.500" @ 30˚
C = 0.625" @ 85˚
with notch for 1/4" flange
D = 1.125" @ 85˚
RIB DIE
* Disappearing Spring Pins
for locating sheet metal –
3 total
SPECIAL MULTIPLE HIT FORMING
Formed Part
EASY TABS
HM-3 SPECIAL
ROTO RIB DIE
SPECIAL RADIUS BENDING
3/4
• Allows tools to be turned
by rotating tab 180º
5/8
17/32
Easy Tabs are designed to be
installed on existing tooling.
• Increases safety by preventing
larger punches from dropping
out when ram clamps are loosened
12
Call Us Toll Free at 877-633-8665 to Discuss Your Custom Tooling Applications
13
DIE POLISHING
FLAME HARDENING
FLAME HARDENING
As an additional service, we can polish the working surfaces to reduce the
risk of galling, dimpling and other markings on your products.
For further protection against marking finished products
consider using Urethane Protective Die Film.
dou bl e the l i fe of you r tool s
Get the most from your new tools with factory flame hardening.
PROTECTIVE DIE FILM
Flame hardening, a strongly recommended option which increases point of contact
hardness to 50-55 HRC, ensures longer tool life – typically upwards of 100% – 300%.
Urethane Protective Die Film is a highly durable material
used to act as a barrier against steel on steel rubing.
This protective film is available in 4” and 6” widths
at either .015” or .030” thickness.
Hardened Zones
14
15
ACCURPRESS DIE RAIL CROWNING
ACCURPRESS DIE RAIL CROWNING
A C C U R C R O W N . . . E L I M I N AT E S H I M M I N G
red u ce cos t ly se t up t ime
– incr e a s e yo ur p r o f it s
crowning die holder systems
a re o f f ered in t w o s ize s
Shimming press brake tooling is eliminated when you use
• 3.5” wide x 3.75” high:
an Accurcrown die holder system. The Accurcrown system is
- Suitable for small to mid-range tonnages
manufactured with a series of precision wedges providing a
- Suitable for 4-way block sizes up to 3.25”
uniform crown, which may be adjusted manually or power
• 6.0” wide x 3.75” high:
interfaced to the Accurpress ETS3000 CNC system.
- Suitable for large tonnages
- Suitable for 4-way block sizes up to 5.75”
opti on al c l a mp ing bar
c on fi gu rati on
The Manual Clamping Bar configuration is a cost effective
solution for securing sectionalized lower tooling in the die
holder. Clamping Bars are manufactured in 24” lengths.
digital
counter
Rotating the handle on the
Optional 4-way
manual holder adjusts the crown from
die fixture
the center out. An LED counter displays
attaches here
the exact crown in thousandths of an inch.
opti on al A-3 h y d rau lic
c l am pi n g bar
The Wila A-3 Hydraulic Clamping Accurcrown features all the
items as illustrated and described on page 12 plus... a Wila
A-3 Hydraulic Clamping Pin System inserted into the top bar.
This unit may be purchased as either manual or CNC crowning.
opt i ona l 4 - w ay die f ixt u re
Optional 4-way die fixtures are available which are bolted
lo ca lized
dia l a dj us t ment s
to the top of the crowning unit, and rotate to suit various
The Accurcrown also has localized adjustments
4-way tooling sizes.
every 8” – a great feature whereby an operator can
adjust for worn tooling or compensate for any tolerances
that exist in the press brake bed. Adjustment is made by simply rotating each dial to
raise or lower the crown height at any given point.
16
17
E U R O P E A N RA M A D A P T O R
Accurpress offers the solution for those who wish to utilize their
press brake with both American and European style tooling.
PREMIUM TOOLING
General Purpose “Planed” Tooling
• Each tool is carefully measured and recorded to ensure
our tolerances are the top in its class.
• Available in lengths up to 24’.
General Purpose “Ground” Tooling
• High-end quality for a “General Purpose” price with
holding tolerances and finishes that are the best in the industry for this class of tooling.
• Available in lengths up to 20’.
v
European
Ram Adaptor
r
DIE V OPENING
Illustration depicts V opening measurement.
2.250
This Adaptor, as pictured and illustrated,
has an American tang to mount into an
American Style ram with the conversion
for European style tooling. The advantage
of this Adaptor is the short height in
order to minimize the loss of ram
open/closed height.
2.000
v
SEGMENTED PUNCH AND DIE
4.000
1.0 1.25 1.5
1.75
2.000
3.000
4.000
4.000
8.000
12.000
4.000
• The tooling segments above will yield tool length combinations starting from 1.0"
• Segmented tooling can be cut and milled to your specifications
• Optional left and right horns available
• Optional 'Easy Tabs' can be added for safety
18
19
TOOL SET BUILD GUIDE
PREMIUM TOOLING
d i e h o l d e r s & 4 - w ay d i e s
4-Way Holders
Block sizes and openings on 4-way dies can be made to
customer specifications, including more than four openings.
All openings are 85° unless otherwise specified.
2”
2”
4WH1 - 3
21/4”
3”
2”
3”
4WH2 - 2
23/4”
2”
DH2 - 4
2”
4”
4WH2 - 3
23/4”
3”
DH2 - 5
2”
5”
4WH3 - 2
31/4”
2”
4W-7
1.45”
L2
1.50”
4W2
1.75”
L30-2
1.25”
DH3 - 11/2
3”
11/2”
4WH3 - 3
31/4”
3”
5.25
1.50
L3
1.45”
4W3
2.00”
L30-3
1.05”
DH3 - 2
3”
2”
4WH4 - 2
33/4”
2”
L4
1.40”
4W4
2.25”
L30-4
1.35”
DH3 - 3
3”
3”
4WH4 - 3
33/4”
3”
L5
1.35”
4W5
2.50”
L30-5
1.15”
DH3 - 4
3”
4”
4WH5 - 2
41/4”
2”
L6
1.30”
4W6
2.75”
L30-6
1.50”
DH3 - 5
3”
5”
4WH5 - 3
41/4”
3”
L7
1.25”
4W7
3.25”
L30-7
1.45”
DH4 - 2
4”
2”
4WH5 - 4
41/4”
4”
L8
1.15”
4W8
3.25”
L30-8
1.50”
DH4 - 3
4”
3”
4WH6 - 2
43/4”
2”
L9
1.60”
4W9
4.25”
L30-9
1.35”
DH4 - 4
4”
4”
4WH6 - 3
43/4”
L10
1.50”
4W10
4.75”
DH4 - 5
4”
5”
4WH6 - 4
L11
1.25”
4W11
6.00”
DH5 - 2
5”
2”
L12
1.00”
4W12
7.00”
DH5 - 3
5”
L13
1.25”
DH5 - 4
L14
2.25”
L15
2.80”
D
HM1
D
Order #
(D)
OS1
2.65”
OS2
2.60”
(D)
OS3
2.55”
1.30”
OS4
2.50”
OS5
2.40”
OS6
2.30”
OS7
2.20”
OS8
2.10”
OS9
2.00”
4W-8
5.75
1.50
4W-8
4W-7
2.00
2.00
3”
4W-9
4W-10
43/4”
4”
4WH7 - 2
51/4”
2”
6.75
5.00
3”
4WH7 - 3
51/4”
3”
5”
4”
4WH7 - 4
51/4”
4”
DH5 - 5
5”
5”
4WH8 - 2
53/4”
2”
DH6 - 6
6”
6”
4WH8 - 3
53/4”
3”
4WH8 - 4
53/4”
4”
4WH9 - 2
63/4”
2”
4W-11
4WH9 - 3
63/4”
3”
4WH10 - 3
73/4”
3”
10.00
8.00
4WH11 - 3
10”
3”
4WH12 - 3
12”
3”
Other Sizes on Request
Other Sizes on Request
2.50
1.50
2.00
2.00
7.75
6.00
4W-9
3.00
L30-1
1.50
4.00
1.50”
1.50
3.00
4W1
4W-6
4W-5
3.50
DH2 - 2
4W-4
1.00
5.00
2”
4.75
4.00
4W-10
2.00
21/4”
4.25
4.00
4W-12
12.00
10.00
4W-11
6.00
4W-12
6.00
4W-9/10/11/12 not shown to scale
3.00
4WH1 - 2
4W-6
3.00
1/2”
4W-5
2.50
2”1
1.50
1.00
3.00
B
DH2 - 11/2
1.00
1.00
DH2 - 3
1.60”
4W-3
3.75
(D)
L1
Order #
20
Order #
4W-2
4.00
H
(D)
A
3.25
1.00
2.00
D
Order #
Order #
4W-3
.75
2.00
T
(D)
D
B
1.50
1.25
P
Order #
D
A
4W-4
3.00
D
2.75
4W-1
4.00
3 Closed Height Diagram
Optional Tang
Order #
(H) Die Holder Height . . . . . . . . . . H = T - (P + D)
(P) Punch Height . . . . . . . . . . . . . . P = T - (D + H)
(D) Die Height* . . . . . . . . . . . . . . . D = T - (P + H)
*Note: D value on 4-way dies refers to the largest V-opening.
These holders fit pictured 4-way
dies, plus special sizes listed
below right.
LARGEST
OPENING
Use the tool set diagram below to determine suitable
appropriate tooling sizes. The “T” value in the table
above is the closed height of your press brake.
2.25
1.00
2.00
Die Height (D) for Tool Build-up Calculations
4W-2
.75
Optional Tang
2 Closed Height Formulas
4W-1
3.00
B
B
A
2.00
A
Accurpress Tooling Systems offers special, fully customized tooling to fulfill your fabrication
requirements. The following guidelines are designed to assist you in the determination of
tooling dimensions.
4-Way Dies
3.50
Conventional Die Holders
1 Tool Set Closed Height
85º to 90º FORMING PUNCHES & DIES
UP-1A
L-1,2,3,4
3/8
1/2
5/8
1/4
3/8
1/2
5/8
L.1
L.2
1
1
L.3
1
L.4
11/2
L.1
L.2
1
1
L.3
1
L.4
11/2
22 Ga
18 Ga
16 Ga
14 Ga
22 Ga
18 Ga
16 Ga
14 Ga
13/4
UP-3
11/2
UP.2
3 3/4
3 3/4
11/4
1
7/8
11/8
L.6
11/2
L.7
11/2
L.8
11/2
13 Ga
12 Ga
11 Ga
10 Ga
L
30.2
L
30.3
1
1
1
3 3/4
L 30.4
L.10
2
L.11
21/2
9 Ga
3/16 Capacity
1/4 Capacity
21/2
31/2
UP.4
UP.5
UP-6
L-12,13
11/2
320
340
1/8 R
L30-6,7
11/2
31/2
3/8 Capacity
L30-8,9
2
1
11/4
L 30.6
L 30.7
L 30.8
L 30.9
2
21/2
3
4
L-15
L-16
6” V Opening
L.13
51/4
L.12
23/4
21/4
5
4
5/16 Capacity
22
3/8 R
L-14
3
21/2
3
1/4 R
L 30.5
UP30-5
23/4
2
23/4
UP-6
3 3/4
UP-5
41/4
3 3/4
UP-4
L30-5
2
3/64 R
L.9
2
7/8
11/2
3
L.5
11/2
L
30.1
L30-4
5/8
1/2
11/2
2
11/2
11/4
21/4
3/4
3/8
UP.3
L-9,10,11
L-5,6,7,8
1/4
UP30-4
1/8 R
3/32 R
L30-1,2,3
3 1/4
UP-2
3/64 R
1/32 R
1/32 R
1/4
13/4
13/4
L-1,2,3,4
28
300
300
0
21/8
UP.1
1/32 R
be specified.
3/16 R
acute angle bends in 22 gauge
11/2
11/4
1
3 3/4
5/8
1/32 R
13/4
UP30-3
21/8
die combinations must
3 3/4
3 3/4
gauges, 90° punch and
1
UP.1A
tolerance bends in light
UP30-2
through to 3/16”.
1
To produce sharp, close-
UP30-1
3 3/4
air bending techniques.
These dies are used for forming
UP-1
3 3/4
combinations are used for
3 3/4
These 85° punch and die
30º FORMING PUNCHES & DIES
L.14
5
7/16 Capacity
L-15
L-18
8” V Opening
6
1/2 Capacity
23
GOOSENECK PUNCHES & DIES
GN-1
All gooseneck punches and die
A L L O WA B L E R E T U R N F L A N G E S
GN-2
GN-3
GN-4
GN-1
GN-2
GN-3
combinations are machined at 85°
0
1.
12
0.
1
6
91
90
1.
GN-7
1.
0.
83
1.
81
1.
18
0
0
9
81
78
GN-6
GN-5
1.
GN-5
0.
6
1. 25
00
1. 0
50
0
2.
00
0
2.
50
3. 0
00
0
1.
0
1. 00
50
2. 0
00
2. 0
50
3. 0
00
0
0.
50
0
11 Ga
0.
7
1. 50
25
0
1.
75
0
2.
25
0
2.
75
0
12 Ga
37
5
13 Ga
GN-4
0.
13/4
13/4
14 Ga
7
/8
3
3 /4
/4
5
/8
1
/2
9
/1
6
3 3/
/8 8
1
/4
7
/1
6
13/4
L.7
11/2
0.
07
5
0.
03
0
3 3/4
3 3/4
3 3/4
3 3/4
13/4
L.6
11/2
4
07
2.
L.5
11/2
2
49
1.
16 Ga
11/2
1
87
1.
18 Ga
L.4
9
84
1.
1
1
91
0.6
1
7/8
4
03
1.
L.3
3
90
1.
22 Ga
L.2
1/16 R
3/4
5/8
3
79
1.
1
1/2
1
77
1.
L.1
1/32 R
3/8
3
63
0.
further beyond the centerline for a
greater flange.
1/64 R
1/4
1
09
1.
1/64 R
GN #7, 8 and 9 punches are cut back
9
85
6
0.
51
0.
punch would interfere.
8
31
1.
special bends where a straight 90°
9
54
1.
6
77
1.
right angle bends, channels, or other
7
89
1.
These punches are used for forming
2
GN.4
GN.4
11/2
GN.3
8
92
1.
11/2
GN.2
11/4
GN.1
otherwise specified.
0.
06
0
for air bend techniques unless
2
1
12
06
0
5
10
0.
8
18
0.
0.
6
0.
7
1. 50
0
1. 00
50
2. 0
00
2. 0
50
3. 0
00
0
1.
50
2. 0
00
2. 0
50
3. 0
00
3. 0
50
0
09
1.
0
1. 00
50
2. 0
00
2. 0
50
3. 0
00
3. 0
50
0
13/4
21/4
21/4
1.
0.
7
/1
6
1.
0
50
0.
51/4
51/4
41/4
8
3
/4
5
37
0.
1.
5
2. 00
00
2. 0
50
3. 0
00
3. 0
50
4. 0
50
0
0.
18
8
23/4
21/4
21/4
21/4
21/4
1.
5
2. 00
00
2. 0
50
3. 0
00
3. 0
50
4. 0
50
0
1
1
13/4
9
5
13/4
5
19
4
64
5
68
2.
7
3/8 Capacity
80
5/16 Capacity
2.
1/4 Capacity
31/2
64
2.
3/16 Capacity
L.13
6
06
9 Ga
L.12
3
2.
10 Ga
L.11
21/2
47
11 Ga
L.10
2
5
2.
12 Ga
L.9
2
3
21/2
96
2.
13 Ga
L.8
11/2
2
2
63
14 Ga
L.7
11/2
1/8 R
11/2
44
L.6
11/2
11/8
1
79
2.
L.5
11/2
1
11/4
51
L.4
11/2
1/8 R
69
6
2.
2.
9
2.
7/8
2
2.
3/4
5
97
2.
9
GN-10
59
8
2.
1/16 R
5/8
2
61
6
11
0 73
81 0.3
1
GN.10
GN.9
29
02
2.
1.
08
GN-9
3
3
3
2.
GN-10
1.
3
2.
3
GN.8
GN-9
2.
93
64
4
50
GN-8
5/16 Capacity
2.
0
67
7
1.
9 Ga
10 Ga
2.
16 Ga
1.
13/4
1. 5
50
2. 0
00
2. 0
50
3. 0
00
0
87
1. 5
50
0
2.
00
0
2.
50
3. 0
00
0
3 3/4
1
11
/4
11
/8
13
/8
3 3/4
3 3/4
5
18 Ga
2
1
07
L.3
1
2.
L.2
62
L.10
2
GN-8
1.
1/2
1.
3/8
GN-7
1.
L.9
2
24
1.
11/2
GN-6
1/32 R
1/8 R
4
66
1.
L.8
11/2
4
7
92
11/4
49
0
0.
GN.7
3/32 R
11/8
50
21/2
21/2
GN.6
1.
1.
2
GN.5
OFFSET DIES
HM-2
• HM-1 is used to hem 18 gauge or lighter.
28º
1/32 R
2 3/4
11/2
r0.035
OS.4
OS-5
OS-6
OS-7
OS-8
OS.9
HM-3
11/2
11/2
OS.8
2
HM-4
1
23/4
23/4
OS.7
7
/8
3
/4
23/4
23/4
OS.6
OS.9
2
2
F L AT T E N I N G D I E S
They are used to
FL.1
FL.2
FL.1
FL.2
FL-3
FL.3
13/8
17/8
23/8
Ram adaptors may be necessary
FL-5
FL.4
to fill up die space if ram
adjustment is insufficient, or to
FL.5
A
FL.3
23/4
given degree.
23/4
formed angle to a
23/4
complete hems, or
to close a previously
FL-4
FL.4
17/8
FL.5
1/2
23/8
C
suit conditions for box forming.
The three styles shown are in
33/4” but are available in all
heights. They have safety tangs,
A-STG
1.5
26
B
3/4
33/4
sold in sets.
FL-2
23/4
FL-1
RA M A D A P T O R S
23/4
Flattening dies are
individual applications.
21/2
5
/8
1
/2
23/4
OS.5
than18 gauge.
• HM-4 can be customized to suit
OS-9
OS.8
OS.7
OS.6
OS.5
11/2
11/2
hemming light gauge material.
• HM-3 is for hemming material heavier 3/8
30º 9/16
31/4
11/2
OS.3
• HM-2 is capable of both air-bending and 21/8
11/2
2 3/4
2 3/4
2 3/4
in one stroke.
OS.2
on a two-stroke operation.
45º
two 90° bends
OS.1
These combinations are used for hemming
11/4
5
offset dies form
OS.4
OS.3
HM-1
11/4
21/2
OS.2
OS-4
33/4
OS.1
6
General purpose
3
/1
OS-3
1
/8
sold in sets.
OS-2
3
/8
OS-1
1
/4
Offset dies are
HEMMING DIES
and are manufactured from
B-STG
1.5
4150 material.
2.840
27
WILA HYDRAULIC CLAMPING
A M E R I C A N S T Y L E & N E W S TA N D A R D P R E C I S I O N T O O L I N G
H Y D RA U L I C RA M C L A M P I N G
WILA PRECISION TOOLING
Accurpress is proud to offer world renowned WILA Clamping Systems,
available for American Style and New Standard WILA tooling.
Discover the WILA Safety-Click Advantage.
WILA punches are fitted with Safety-Click buttons that provide precise vertical mounting, and self-seating when used in
Increase your productivity, precision and profits with the new generation of WILA clamping, the ultimate in speed and flexibility.
combination with a WILA Hydraulic Ram Clamping system. The Safety-Click system and hydraulic clamping also enable
Engineered and manufactured to superior precision and quality standards, the system clamps and seats WILA’s precision ground
exceptionally fast tool changes.
tooling — with the simple push of a button. WILA clamping systems will also accommodate other brands of American tooling,
but without the automatic seating feature.
Accurpress Accomodates WILA
AMERICAN STYLE TANG
& SAFETY-CLICK
Punch Tang
12.7/0.500"
CNC
DEEP ARDENING
Both WILA American Style and New Standard tooling come
Punch - To Tool
with the patented Safety-Click button system for quick vertical
The specially machined Accurpress universal ram is ideally suited to
19 / 0.748"
exchange.
quickly and easily exchange clamping systems to accommodate your
tooling requirements; whether American or WILA style.
Tools Automatically Self-Seat
when used with WILA Clamping Systems
5 Second Tooling Changes
Clamping of tools in less than 5 seconds, with the manual push-button
tooling release and self-seating hydraulic system, makes WILA the
perfect solution where tools must be changed frequently. WILA is also
Accommodates other brands of tooling, but without the self-seating
Both American and New Standard tooling seats and aligns
American Style
Die Tang
Dimensions
automatically when used with a WILA Clamping system,
eliminating the need to bring down the ram to seat the tools.
17 / 0.669"
13 / 0.512"
machined to allow for reversing of punches.
System will Accommodate Non-Wila Tooling
Safety-Click Buttons for
Quick Vertical Tool Exchange
NEW STANDARD TANG
& SAFETY-CLICK
CNC–Deephardening Provides Outstanding Tool Life
CNC
Dee hardened
Both American and New Standard tooling are manufactured
from a special Chrome-Molybdenum alloy with extremely
20.0 /0.787"
Punch Tang
high tensile strength and load bearing capacity. To provide
outstanding tool life and wear resistance, all WILA tools are
37/1.457"
and vertical loading options.
Safety Click Button
CNC-Deephardened at the wear points to Rockwell 60C to a
depth of 3mm / .118”.
Hydraulic system operates from one convenient Push Button location
Precision Ground to the Highest Accuracies
and is self-seating, and vertical mounting, with American Style and New
Standard Wila Tools that are fitted with the Safety Click Buttons.
Hydraulic System also available for WILA Crowning
and Lower Tool Holders
Optional bed systems also provide hydraulic clamping,
WILA New Standard tooling is precision ground to
New Standard
Die Tang
Dimensions
17/ 0.669"
Die - ottom Tool
+/- 0.0004” / 0.01mm and WILA American Style is precision
to
ground to +/- 0.0008” / .02mm.
20/0.787"
13 / 0.512"
seating and aligning of single V-Dies.
Outstanding Features Include
•
Self-seating and vertical mounting with American Style
and New Standard Wila Tools that are fitted with the
100
Safety Click Buttons
•
Systems are manufactured with Superior Steel Grade
•
All critical surfaces are precision ground
•
Machined to allow for reversing of punches
•
Coverstrip with Measuring Scale
•
Allows for X-axes (front to back) adjustment along
the length of the ram
28
515mm / 20.276"
xxx – xxx / 1
20 25 30 35 40
200
550mm / 21.654"
xxx – xxx / 2
100
100
100
200mm / 7.874"
xxx – xxx / 3
200mm / 7.874"
xxx – xxx / 6
Sectionalized for Versatility and Easy Operator Handling
All WILA tools are manufactured in lengths of 515mm / 20.276” or smaller sections for easy handling by the
operator. Tool sections can be combined to form any desired length from 20mm / 0.787” up to machine length
in 5mm / 0.2” increments.
29
AMERICAN STYLE PRECISION TOOLING
PUNCHES
PUNCHES
Accurpress is pleased to offer Wila American Style tooling, which can be
used on all press brakes that are equipped with American Style adaption.
Wila punches are fitted with Safety Click buttons that provide vertical mounting, and
self-seating when used in combination with a Wila Hydraulic Ram Clamping system.
30
31
DIES
DIES
Wila’s American Style dies can be installed on all press brakes
that are equipped with a clamp slot of minimum dimensions
13.5 x 18.0 mm / 0.531”x .709” (WxH).
32
33
DIES
34
DIES
35
N E W S TA N D A R D T O O L I N G
PUNCHES
36
PUNCHES
37
DIES
38
DIES
39
DIES
40
DIES
41
TA N G S , P U N C H E S & L O W E R D I E C O M B I N AT I O N S
WILA NEW STANDARD TOOLING
BENDING REFERENCE GUIDE
TONNAGE CHART
WILA AMERICAN TOOLING
Accurate tonnage requirements and recommended model selections, based on a
wide range of materials, can be determined by using the Accurpress Tonnage Calculator,
which can be accessed online, at www.accurpress.com
mild steel bending tonnages
The tonnages required to form these metals are substantially
The chart below illustrates the appropriate tonnages to
of a press brake. With an eight
higher and must be taken into consideration in the selection
air bend mild steel with 60,000 p.s.i. tensile properties.
bending forces for other metals
It must be noted that most North American steel mills are
SAFETY-CLICK
SELF-SEATING
SAFETY PINS
SELF-SEATING
(For tools 28 lbs. and heavier)
SAFETY PINS
SELF-SEATING
(For tools 28 lbs. and heavier)
SAFETY-CLICK
SELF-SEATING
producing harder metals with typical mechanical properties
Soft brass, soft aluminum 50% of Force Shown
of 44,000 p.s.i. yield and up to 80,000 p.s.i. tensile strengths.
Aluminum alloys heat treated
The tonnages required to form these metals are substantially
Stainless 50% more than Steel
higher and must be taken into consideration in the selection
bending forces for other metals
radius of a right angle bend is approximately equal to the
Tonnage requirements are three to five times greater than
)RUFHWR$LU%HQG0LOG6WHHO36,
W
AMERICAN STYLE PREMIUM TOOLING
JD
Y
I
SAFETY TANG
STANDARD TANG
)
U
W
U LQ
STANDARD TANG
$OO'LPHQVLRQVLQ,QFKHV
) 86WRQVOLQHDOIWRIZRUNSLHFH
STANDARD TANG
precision environments and on light gauge materials only.
Y
safety warning
Press brake tooling is used in
combination with sophisticated
machinery and high hydraulic
pressure, a situation in which
misuse may lead to serious
personal injury.
I
42
for air bending. Coining is normally done in very high
shown on the chart below.
"NEW STANDARD"
STANDARD TANG
of a press brake. With an eight-to-one die ratio, the inside
thickness of the metal. The bending forces for mild steel are
Same as Mild Steel
W
U
Y
I
)9DOXHV
:RUNSLHFHWKLFNQHVV
,QVLGHUDGLXVRIIRUPHGSDUW
9HHGLHRSHQLQJ
0LQLPXPIODQJH
To prevent injury:
1. Never use our dies in equipment
which lacks the proper safeguards
to prevent the user’s hands or body
parts from entering or remaining in
the die space while the equipment is
in motion.
2. Fully familiarize the die setter with
the press brake or machine manual.
Y
I
)RUVWHHORIGLIIHUHQWWHQVLOHVWUHQJWK
)YDOXHGLIIHUVLQSURSRUWLRQWRVWUHQJWKUDWLR
,QVLGHUDGLXVUIRUPLOGVWHHOLVDERXW
RIIHPDOHGLHRSHQLQJYIRUDQ\W
6KDGHG)YDOXHVDUHIRUY WFRPPRQIRU
DYHUDJHEHQGLQJ
)RUW LQFKRUPRUHXVHY W
3. Ensure all points of operation
guards are operational and in place,
preventing users from exposing any
part of their person to the closing on
the machine or press brake.
JD
6. Ensure dies are being installed and
operated per the instruction manual
for the brand and make of machine
used.
4. Supply hand tools for inserting,
holding, or removing material,
keeping hands at a safe distance.
It is our responsibility to produce
tooling and dies from quality
materials to high standards of
manufacturing performance.
5. Provide users with training in safety
practices and procedures. Insist these
be followed. Monitor for compliance.
It is the user’s responsibility to employ
them in proper application with
due regard to safety.
43
ask your accurpress dealer
for these fine product catalogs
edge
North America’s #1 Selling Press Brake
Your Edge for Enhanced Productivity
accell
accurshear
Precision Forming Systems
Renowned for Accuracy and Rigidity
www.accurpress.com
Accurpress America, Inc. Tel: (605) 718-2550 Fax: (605) 718-2551
PRINTED FEB 2014
accurpress
TOOLING SYSTEMS

Tooling Catalog.indd

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