ficha técnica

-energy
S
Lubricated Rotary Screw Air Compressors
®
Constant Speed and Variable Speed Drives
18-75 kW ■ 25-100 Horsepower
■ Reliable
■ Quiet
■ Energy
■ Small
■ Easy
efficient
footprint
to maintain
Sullair Capabilities
Sullair Leadership
Sullair Technology
Sullair’s Statistical Process Control
Since 1965, Sullair has been
recognized around the world as an
innovator and a leader in rotary screw
compression and vacuum technology.
For more than 40 years, Sullair has
designed and manufactured its own
rotors and air end assemblies at the
corporate headquarters in Michigan
City, Indiana.
Utilizing the most modern
technologies, equipment and
advanced manufacturing techniques,
Sullair designs, manufactures,
assembles, and tests the most
innovative compressed air and
vacuum products in the industry.
Sullair products are known around the
world for their universally applicable
design, outstanding craftsmanship
and superior quality.
Sullair’s Statistical Process Control
(SPC) system monitors rotor quality
standards to assure consistent
compressor and vacuum performance.
The award-winning rotary screw
design sets the industry standards
and delivers the quality and reliability
one expects from a leader.
2
Sullair’s Commitment to Innovation
Underlying Sullair’s leadership is a
dedication to excellence and a
commitment to innovation. Sullair is
constantly exploring new ideas and
seeking new ways to meet industry’s
need for increasingly energy efficient
compressed air and vacuum solutions.
Sullair Stationary Air Power Systems
Sullair offers total compressed air
systems to help compressed air users
reduce energy costs and improve
productivity by analyzing, managing
and controlling their compressed
air systems.
Sullair’s air systems include: plant air
audits, energy efficient products,
compressed air system controls,
equipment to monitor and manage
systems, air distribution products,
and after-purchase support.
Each component of the system is
carefully matched for capacity and
pressure to provide maximum
performance and energy efficiency.
A total Sullair system provides the
user with an air quality guarantee.
The Sullair Stationary Air Power System
This System includes:
• rotary screw compressor
• wet storage
• refrigerated dryer
• filters to meet your requirement
• dry storage
• flow controller
• drains
• oil/water separator
• ethernet-based eConnect™ to
monitor and control the entire
system
OWS - 210
Sullair ReducesYour Life-Cycle Costs
represent 82% of the total operating
expenses. Energy savings from Sullair
-energy compressors can
significantly reduce life cycle costs.
S
®
S
Equipment
Maintenance
Electricity
Air Compressor Life Cycle Costs
According to Best Practices for
Compressed Air Systems,
Compressed Air Challenge, Second
Edition, 2007, energy costs now
The Sullair -energy compressors
significantly reduce operating and
energy costs over the entire
compressor life cycle. Contributing to
the energy savings are:
Sullair designs deliver cost savings for
the life of the product. Improved air
filtration translates into:
• Extended separator life
• Improved fluid filter life
®
• Sullair’s proven air end with the low
restriction inlet valve
• Less lubricant contamination
To reduce fluid disposal costs, we
offer our biodegradable Sullube™
8000-hour fluid, or 24KT™, a long-life
fluid that never needs changing.
• High efficiency fan
• Low pressure drop air-fluid
separation system to prevent energy
loss
3
Features and Benefits That Set Sullair Apart
These Sullair compressors provide
more performance and efficiency than
any other compressors in this
horsepower range and set new
standards in virtually every category.
Quiet Design
S
This Sullair -energy Series
incorporates many design features to
reduce the noise of the machine:
®
• All the maintenance is performed
from one side, reducing the amount
of clearance and floor space
typically required
• Air end, motor, and receiver tank
are mounted on rubber isolators
Options
Standard Features
• Low restriction inlet valve for better
cfm performance
• Insulated intake and exhaust
louvers
• 24KT™ 10-year air end warranty
• Low life cycle costs including longlife bearings, rotors, and
consumable parts
• Low-noise fan
• Cold weather package
• Less than 1 ppm fluid carryover
In fact, these compressors are so
quiet they can be installed anywhere
in your facility.
• Excellent motor cooling design
characteristics for longer motor life
The Smallest Footprint in Its Class
• Sequencing standard
• NEMA 4 standard
• WS microprocessor standard
• Smallest footprint in its class
• Quietest in its class, as low as
67 dBA
• 12 unique serviceability features
• Environmental, health, and safety
design features
• Sullube™—8000-hour,
non-varnishing, biodegradable
compressor fluid
• Optimalair™ air filter provides
10 times better filtration than other
filters
4
S
• Choice of air- or water-cooled*
These Sullair -energy Series
compressors meet the need for a
smaller footprint.
• Weather hood
• Total package filtration
• Other motors and starters
• Heat recovery
®
• More compact than any similar
compressor on the market
*Water-cooled available on 40-100 hp
For the Maximum Energy Efficiency and Operating
Consistency, Sullair Air Compressors with
Your Compressed Air System Can Improve Your Bottom
Line: 35% Energy Savings in the First Five Years
In just five years, the electrical power cost to operate a
standard compressor can be more than six times greater
than its purchase price.
Standard Compressors
Variable Speed Drive is the Superior Alternative to Other
Compressor Control Systems
The chart below is a representation of nominal control systems
for generic comparative purposes. A detailed and accurate
comparison of specific compressor models is available from
your Sullair representative or authorized distributor.
PART-LOAD PERFORMANCE ASSESSMENT
120
100
80
% Power
Provide:
The Sullair Compressors with
• Excellent energy savings
• Relief from potential peak demand charges
• Possible utility company rebate
• DC link choke or 3% line reactor included
(model/voltage specific)
• Stable system pressure
• Consistent product quality
• Reduced system air leaks
• Reduced storage requirements
• Flexibility for future growth
• Lowest 5-year life cycle cost
60
40
20
0
0
10
20
30
Sullair’s VSD Compressors
SAVINGS
WITH VARIABLE
SPEED DRIVE
40
50
60
70
80
90
100
% Capacity
Single-Stage Lubricated Load/Unload
(The graph represents one gallon of storage per cfm.)
Single-Stage Lubricated Inlet Modulation with Blowdown
Single-Stage Lubricated Variable Speed
Reference: Compressed Air and Gas Handbook, 6th Edition, pages 221-223.
Energy
Energy
Initial Purchase
Initial Purchase
Maintenance
Maintenance
Total Compressor Flexibility
Sullair’s
compressors provides the flexibility to vary both
capacity and pressure. This flexibility makes it possible to
“grow” your air system without adding more compressors.
Stable System Pressure Improves the Consistency ofYour
Process to Reduce Product Rejects
• Lowers air system leaks
• Reduces system storage requirements
• Provides increased energy savings to increase profits
Standard Compressors
Sullair’s
Compressors
Soft Start is Standard with Unlimited Starts and Stops
• No need for Wye Delta and other soft starters
• No need to control the number of hot or cold starts
• Unlimited starts and stops save electrical costs
• Avoids high electrical current at start-up
FOR TODAY,
TOMORROW,
AND THE FUTURE
Avoids Potential Peak Demand Charges
compressors provide the highest power factor over
the entire frequency range, often avoiding utility company
penalties.
5
S-energy Series Compressors Are Easiest to Maintain
®
Before we designed these
compressors, we reviewed every
aspect of product development with
the customer and the maintenance staff
in mind. The result is Sullair reliability in
the most compact, most robust, most
maintenance-friendly and quietest
compressor package available on
the market.
S
Multiple features of the -energy
Series revolutionize the compressor’s
serviceability and provide for a cleaner,
safer work environment and cost
effective compressor. Standard
maintenance can all be performed
from this side.
WS Microprocessor Control System
With the removal of just a few bolts, the
cooler slides out on rails for easy
routine cleaning.
With the simplified WS microprocessor,
there are no complicated menus to
manage.
®
• The graphic display is clear and
concise
• Get the critical operations information
more easily, including status,
temperature, pressure, and
load/unload set points
Sullair Optimizer™ Air-Fluid Separator
• Use a Windows PC to remotely
monitor, upgrade the software, and
set up changes
• High efficiency
molded media
• Built-In sequencing of up to 16
machines
• Lower pressure drop
reduces power
consumption
• Less that 1 ppm
carryover reduces
cost of make-up fluid
Sullair Motor Features
Sullair Optimalair™ Air Filter
• Slow speed—1800 rpm
• Provides the finest inlet
filtration in the industry
(.4 micron)
• Cast iron construction
• Keeps fluid clean and
extends life of internal
components
Fiberglass Fluid Filter
• Coreless, non-metallic design means
easy disposal
• Reduces pressure drop during
operating life, resulting in energy
savings
• 20% more efficient than common
cellulose media
• Better filtration lengthens the life of
the compressor unit
Environmental Protection Pan
This series features a fully sealed
environmental protection pan to
capture spills that may occur during
servicing.
6
Quick Access to Cooler
• NEMA design
• Direct coupled/flange mounted
• Most comprehensive warranty in
the industry
Drive Coupling Element
Quick Thermostat Change
Improved Separator Maintenance
Easy access through a large opening
and a wrap-flex element allows change
without disturbing the hubs.
To change the thermostat, simply
thread the old thermostat out, and the
new one in.
Simply unbolt the lid and lift it off using
the handle. No tubing to disconnect,
prevents leaking and saves service
time.
Simplified Filter Change
The fluid filter is in an inverted position
to minimize lubricant loss during filter
changes.
7
Sullair’s Variable Capacity Control Technology
How the Spiral Valve Operation
Works
The compression volume varies to suit
the air demand by progressively
opening or closing internal bypass
ports on the air end.
Capacity is matched to system
demand, reducing cycling time and
extending component life.
Part-load capacity and efficiency can
produce energy savings up to 17%.
Variable Displacement Air End
Sullair’s variable displacement air end
maintains system pressure to
the plant to match air demand. Since
the VCC compressors use large,
efficient, slow running rotors, a lower
power consumption is achieved at the
top end of capacity. Oil foaming does
not occur, air is not wasted to
atmosphere, and bearings last longer.
load control system to 50% output.
This system is extremely simple and
provides a cost effective, energy
efficient control alternative.
Bypass Ports in Stator
The motor and air end run at optimum
speed and therefore maintain optimum
efficiency throughout the full variable
output range.
Sullair VCC compressors react quickly
to rapid changes in demand. The
effective rotor length is progressively
reduced as the demand is reduced
which provides the most efficient part-
Closed Bypass Ports
Rotors Removed to Show Bypass Ports
Partially Open Bypass Ports
Air Inlet
Open Bypass Ports
Air Inlet
Air Inlet
Compressed
Air Out
Compressed
Air Out
Compressed
Air Out
Effective
Compression
Volume
Effective
Compression
Volume
Effective
Compression
Volume
PART LOAD PERFORMANCE ASSESSMENT
120
100
Single Stage Lubricated
Load/Unload
% Power
80
Single Stage Lubricated
Inlet Modulation with
Blowdown
60
Single Stage Lubricated
Variable Displacement
40
20
0
0
10
20
30
40
50
% Capacity
8
60
70
80
90
100
The
S-energy Performance Air System
®
The Sullair Performance Air
System
Clean, Dry Air is Essential
Quality air treatment — the removal
of condensate and particulate — is
essential. When cooled, vapor in
compressed air will condense.
The removal of condensate and
particulate is essential for quality air.
First, the air must be dry. Vapor in
compressed air will condense when
cooled. Without removing the
condensate, moisture in the air stream
can damage your total compressed air
system, product, or process. To protect
your plant air system and air-using
equipment, particulate must be
removed by filtration. Sullair filters will
provide this protection and improve the
quality of your product or process.
Proper filtration will also reduce your
compressed air energy costs.
The Performance Air System
includes a -energy
compressor and a Sullair dryer.
We’ve taken the guesswork out
of putting your System
together. All components of the
System have been perfectly
matched and sized to provide
maximum performance,
without paying for more than
you need. Plus, the
Performance Air System
is simple to install and,
because of its small footprint, requires
a minimum amount of floor space.
S
®
Sullair Air Quality Guarantee
Two Levels of Air Quality
Sullair recognizes that the requirements
for air quality vary according to each
compressed air application. For this
reason, Sullair provides compressed
air systems that achieve two
distinct levels of air quality and
a guarantee for each.
Sullair Stationary Air Power
System
The Sullair Stationary Air Power
System matches a Sullair compressor,
a Sullair dryer and Sullair filters. Sullair
assures that its System will meet
specific performance levels throughout
its operational life. We offer a one-year
test/review period, backed by a
purchase refund guarantee, to verify
the performance of the Sullair System.
Select the System
Select the air quality level to meet your
plant air or process requirements. You
can be assured that the quality of air
from the Sullair System you specify will
remain consistent for the life of the
equipment. Sullair guarantees it... and
that’s as good as gold.
The Sullair Oil-Free Air
Quality Guarantee
The System consists
of a Sullair
compressor,
Sullair dryer,
and Sullair
filters. The
compressed air
from this system
contains particulates no
larger than .01 micron, including
coalesced liquid water and lubricants.
Maximum remaining oil aerosol content
is 0.01 parts per million by weight
(ppm/w) @ 70°F, including oil vapor.
The air from this Sullair System meets
the most stringent ISO standard (ISO
8573.1, Class 1 for oil vapor and
Class 1 for particulate) for air quality.
The Sullair Critical Air Quality
Guarantee
The compressed air from this Sullair
System exceeds the ISO standard (ISO
8573.1, Class 1 for oil vapor and Class 1
for particulate). The System includes a
Sullair compressor, Sullair dryer, and
Sullair filters. The odor-free compressed
air from this system contains particulates
no larger than 0.01 micron, including
water and oil aerosol content of 0.01
parts per million by weight (ppm/w)
@ 70°F. The remaining oil vapor content
is less than 0.003 ppm/w.
To get more information on Sullair's Air
Quality Guarantee, please contact your
Sullair distributor.
These Systems are not intended to remove carbon
monoxide, methyl isocyanate or other noxious,
corrosive or toxic gases, vapors or fumes.
The System does not provide breathing air.
9
A Concern for the Environment
Mindful of our natural resources that
are used to create and supply
electrical energy, Sullair is focused on
conservation and committed to
providing air compressors that will
use this energy most efficiently.
Other environmental features of the
S-energy Series compressors
®
include:
• Fully-sealed protection pan that will
contain compressor fluid should any
spill while servicing
• Coreless fluid filter of non-metallic
design that can be either
incinerated or crushed, virtually
eliminating disposal concerns and
expense
• Sullair’s environmentally compatible
fluid, Sullube™, is biodegradable
• We've reduced the cost and
environmental impact of fluid
disposal by offering 24KT™, a life
long fluid that never needs
changing
• Low fluid capacity reduces overall
fluid costs and disposal issues
• Health and safety issues are
addressed by utilizing a low noise
fan design, reducing the sound
level to as low as 67 dBA, for
worker comfort. Additionally, Sullair
mounts air end, motor, and receiver
on rubber isolators and insulates
intake and exhaust louvers
The Industry’s Most Comprehensive Warranties
Confidence in our high quality
workmanship, materials, and
components allows Sullair to offer
these unprecedented warranties:
Emerald Five-Year Compressor Health
Assurance
The Emerald Five-Year
Warranty is available on
nearly every Sullair
Industrial compressor
when one of Sullair’s
recommended
compressor fluids is used. This
unmatched warranty covers all major
components: the air end, motor, airfluid receiver, fluid cooler, and
aftercooler. Uniquely, this warranty
includes all parts and labor.
10
Ultra Emerald Five-Year Compressor
Warranty
Sullair Oil-Free and Critical Air
Guarantee
With the Ultra Emerald
Warranty, you get all
the benefits of Sullair’s
Emerald Five-Year
Compressor Health
Assurance, with the added benefit of
our Variable Speed Drive (VSD).
Sullair compressors with VSD keep
working at maximum efficiency for
longer life and lower energy costs.
Sullair matches the ideal
combination of compressor,
dryer, and filters to
remove atmospheric
particulate, aerosols,
and other pollutants to
provide two levels of air
quality—from general purpose to the
most critical air applications.
24KT™ and the
Ten-Year Warranty
When you use the 24KT™
compressor fluid, the Sullair
24KT™ System carries an
unprecedented ten-year
warranty on the Sullair air
end. You receive the benefits of our
five-year coverage on all other major
components.
Technical Specifications
60Hz Motor Frequency
Motor
100 psig
Model*
hp
kW
acfm
25
18
119
1800
1800V
25
18
107
2200
30
22
140
2200V
30
22
138
40
30
3000
3000V
40
30
3000P
40
30
199
3000PV
40
30
200
50
37
250
3700
3700V
50
37
249
4500
60
45
4500V
60
45
4500P
60
45
303
4500PV
60
45
305
4500PS
60
45
310
5500
75
55
376
5500V
75
55
377
5500PS
75
55
387
7500
100
75
490
7500V
100
75
493
7500P
100
75
500
7500PV 100
75
500
7500PS 100
75
500
50Hz Motor Frequency
Motor
Model *
kW
hp
1800
18
25
1800V
18
25
2200
22
30
2200V
22
30
3000
30
40
3000V
30
40
3000P
30
40
683000PV 30
40
3700
37
50
683700V
37
50
4500
45
60
4500V
45
60
4500P
45
60
4500PV
45
60
4500PS
45
60
5500
55
75
5500V
55
75
5500PS
55
75
7500
75
100
7500V
75
100
7500P
75
100
7500PV
75
100
7500PS
75
100
7 bar
m3/min
3.09
3.09
3.77
3.79
4.98
4.98
5.27
5.55
6.80
6.88
8.15
8.33
8.20
10.47
10.28
10.00
13.30
13.45
13.90
13.56
13.90
Full-Load Capacities ***
7 bar 125 psig 9 bar 150 psig 10 bar 175 psig
m3/min acfm
m3/min
acfm
m3/min acfm
3.37
106
3.00
96
2.71
85
3.05
99
2.80
90
2.54
81
3.96
127
3.59
111
3.14
104
3.90
125
3.54
115
3.25
105
163
4.61
148
4.19
138
163
4.61
150
4.24
140
5.63
182
5.15
165
4.67
5.66
180
5.09
163
4.61
148
7.08
222
6.28
196
5.55
179
7.05
225
6.37
202
5.72
183
267
7.56
247
6.99
220
260
7.36
238
6.74
222
8.58
260
7.36
233
6.59
8.63
269
7.61
8.77
276
7.81
10.64
344
9.74
296
8.38
276
10.67
341
9.65
306
8.66
278
10.96
349
9.88
13.87
444
12.57
397
11.24
369
13.96
454
12.85
415
11.75
381
14.16
457
12.94
418
11.83
371
14.16
457
12.94
420
11.89
394
14.16
457
12.94
418
11.83
371
100
acfm
109
109
133
134
176
176
186
196
240
243
288
294
290
370
363
354
470
475
491
479
491
12 bar
m3/min
2.40
2.30
2.94
2.97
3.90
3.96
4.19
5.06
5.18
6.23
6.28
7.81
7.87
10.45
10.79
10.50
11.15
10.50
Weight
lbs
kg
1420 644
1461 663
1450 658
1491 676
1615 733
1654 750
1990 903
2050 930
2040 925
2100 953
2190 993
2300 1043
2815 1277
2952 1339
2957 1341
2886 1309
2963 1344
3028 1374
3213 1457
3405 1545
3280 1488
3472 1575
3355 1522
Weight **
lbs
kg
1621 735
1662 754
1651 749
1692 768
1814 823
1854 841
2274 1031
2334 1059
2324 1054
2384 1081
2474 1122
2584 1172
3188 1446
3325 1508
3330 1511
3259 1478
3336 1513
3401 1543
3586 1627
3778 1714
3653 1657
3845 1744
3728 1691
Discharge dBA †
Connect
1-1/2" NPT 67
1-1/2" NPT 67
1-1/2" NPT 67
1-1/2" NPT 67
1-1/2" NPT 69
1-1/2" NPT 69
1-1/2" NPT 68
1-1/2" NPT 68
1-1/2" NPT 68
1-1/2" NPT 68
1-1/2" NPT 69
1-1/2" NPT 69
2" NPT
72
2" NPT
72
2" NPT
70
2" NPT
72
2" NPT
72
2" NPT
70
2" NPT
73
2" NPT
73
2" NPT
71
2" NPT
71
2" NPT
71
Full-Load Capacities ***
9 bar 125 psig 10 bar 150 psig 12 bar 175 psig
m3/min
acfm m3/min
acfm
m3/min acfm
2.86
101
2.55
90
2.38
84
2.86
101
2.55
90
2.38
84
3.43
121
3.03
107
2.89
102
3.45
122
3.05
108
2.89
102
4.30
152
4.05
143
3.74
132
4.30
152
4.05
143
3.77
133
4.64
164
4.55
161
4.98
176
4.47
158
4.13
146
6.29
222
5.78
204
5.10
180
6.14
217
5.64
199
5.13
181
7.53
266
6.74
238
6.20
219
7.25
256
6.71
237
6.20
219
7.64
270
6.82
241
7.33
259
7.70
273
9.37
331
7.98
282
7.56
267
9.32
329
8.39
296
7.62
269
9.40
332
12.43
439
11.63
411
10.30
364
12.40
438
11.33
400
10.39
367
12.50
443
11.50
405
10.50
369
12.38
437
11.55
408
10.67
377
12.50
443
11.50
405
10.50
369
Weight
kg
lbs
644 1420
663 1461
658 1450
676 1491
733 1615
750 1654
903 1990
930 2050
925 2040
953 2100
993 2190
1043 2300
1277 2815
1339 2952
1341 2957
1309 2886
1344 2963
1374 3028
1457 3213
1545 3405
1488 3280
1575 3472
1522 3355
Weight **
kg
lbs
735 1621
754 1662
749 1651
768 1692
823 1814
841 1854
1031 2274
1059 2334
1054 2324
1081 2384
1122 2474
1172 2584
1446 3188
1508 3325
1511 3330
1478 3259
1513 3336
1543 3401
1627 3586
1714 3778
1657 3653
1744 3845
1691 3728
Discharge dBA †
Connect
1-1/2" NPT 67
1-1/2" NPT 67
1-1/2" NPT 67
1-1/2" NPT 67
1-1/2" NPT 69
1-1/2" NPT 69
1-1/2" NPT
1-1/2" NPT 68
1-1/2" NPT
1-1/2" NPT 68
1-1/2" NPT 69
1-1/2" NPT 69
2" NPT
72
2" NPT
72
2" NPT
70
2" NPT
72
2" NPT
72
2" NPT
70
2" NPT
73
2" NPT
73
2" NPT
71
2" NPT
71
2" NPT
71
* Model Variations: V = Variable Speed Drive; P = Premium Air End; S = Spiral Valve ** Weight with integral dryer.
*** Capacity per CAGI / PNEUROP PN2CPTC2 (Annex C to ISO 1217) Moisture Drain Connection at 1/4” NPT.
Dimensions
Models
1800, 1800V, 2200, 2200V, 3000, 3000V
3000P, 3000PV, 3700, 3700V, 4500, 4500V
4500P, 4500PV, 4500PS, 5500, 5500V, 5500PS, 7500, 7500V, 7500P, 7500PV, 7500PS
†† Length with integral dryer. Information and data are subject to change without notice.
Length
in
mm
53.2
1351
62.0
1575
78.7
1999
† dBA at 1 meter.
Length ††
in
mm
63.0
1600
71.5
1816
91.9
2334
Width
in
mm
31.5
800
34.5
876
43.3
1100
Height
in
mm
53.2
1351
61.5
1562
68.9
1750
11
Sullair’s Compressed Air Products
www.sullair.com
Fundamental to Sullair’s leadership is a dedication to reduce not only the amount of natural resources consumed to create energy, but to minimize
environmental impact, in both the manufacture and use of all our products. We are constantly exploring new ideas and seeking new technologies to meet
the ever-increasing need for high quality, energy-efficient compressed air products and environmental sustainability.
© Copyright 2012 Sullair. All rights reserved.
The color green is a registered trademark of Sullair.
Specifications subject to change without notice.
LS14E 1211R
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