valve - SAIDI

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An Independent Klinger Company
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fluid handling
total valve management
projects & M.R.O.
outsourcing
@Saidivalves
EPC
Global partner
Service Centre
fluid control solutions
• Valve Automation Centre
• Valve Repair express & Assembly
• KLINGER® Gasket Workshop
• Testing & Measurement Lab
• SAIDI UNIVERSITY. Training Centre
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English version
at a glance
>> The valve and sealing company
since1970
» Since 1970, SAIDI is the reference company in Fluid Control Equipment
(Valves, Pipes & Fittings, Sealing technologies). Our company is part of
KLINGER®, a multinational Group with more than a century of history and
reputated tradition, operating in more than 35 countries worldwide.
Our business concept comprises both Projects —Total Valve
Management— and MRO for Plant Maintenance Management. We offer
specific solutions for any process industry (Petrochemical & Refinery, Oil &
Gas, Chem & Pharma, Power / Solar Thermal Power, Water & Desalination,
Pulp & Paper, Mining & Cement, Metals, Marine, Biofuels / Biomass, Food &
Beverage...)
TOTAL
VALVE
MANAGEMENT
MRO
PLANT
SHUTDOWN
MANAGEMENT
PROJECTS
» www.saidi.es | www.klinger.es | www.klinger-international.com
MAINTENANCE
& REPAIR OPERATION
valves instrumentation & control sealing technologies pipes & fittings steam equipment marine industry thermoplastics more
CAST ANSI / DIN
FORGED
• Types: Gate, Globe & Check
• Pressure Rating: PN10 ÷ 100 &
Class 150 ÷ 2500
• Size range: 2” (50 mm) ÷ 42”
(1050 mm)
• Materials: Carbon Steel, Alloy
Steel, Stainless Steel, etc.
• Special Alloys:
• Pressure seal
• Cryogenic service
• Bellows sealed
• Marine industry
• Types: Gate, Globe, Check,
Bellows Sealed
• Pressure Rating: Class 800 ÷
4700
• Size range: 1/4” ÷ 2”
• Materials: Carbon Steel A105
& LF2, alloys F5, F9..., Stainless
steel 304(L), 316(L), etc...
• Special executions:
• Y-type
• Cryogenic service
•H
igh pressures and temperatures
PRESSURE SEAL & ALKYLATION HF
BALL
Pressure Seal
• Types: Gate, Globe & Check
• Pressure Rating: Class 600 ÷ 4500 | DIN
PN63 ÷ 760
• Types: Fully Welded, Floating
& Trunnion mounted , Ball
segment, Fully lined, Oil & Gas
service, Control, etc.
• Pressure Rating: PN10 ÷ 100 &
Class 150 ÷ 2500
• Size range: 8 ÷ 300mm & 1/4”
÷ 48”
• Special executions: Steam
jacketed, stem extension, cryogenic service, HTF (Heat transfer
fluid), etc...
HF Alkylation service
• Low emissions according to API
622
• Fire Safe as per API 607
• Pressure Rating: Class 150 ÷ 800
• Size range: 1/2” ÷ 36” (DN15 ÷ 900)
• Materials: Cast & Forged Carbon Steel
& Monel
• End connections: Flanged, Screwed
and SW ends
VALVES FOR MOLTEN SALTS
PISTON
Valves for Molten Salts utilized for Solar
Thermal Power plants
• Types: DIN or ANSI
• Pressure Rating: PN16, 40 &
63. ANSI Class 150 & 300
• Size range: 15 ÷ 200 mm
• Materials: Cast Iron, Nodular
Cast Iron, Carbon & Stainless
Steel
• Operation: Handwheel, Pneumatic & Electric actuator.
• Type: Globe
• Pressure Rating: Class 300 for salt
accumulation & Class 600 ÷ 1500 for
salt concentration
• Size range: 2” ÷ 26”
• End connections: SW & BW ends
• Materials: Forged Carbon & Stainless
Steel (A105, 321H, 347H). Other materials available depending on working
conditions. Please contact us.
METAL SEATED MULTI-AXE BUTTERFLY
GENERAL TWIN SEAL®
Multiple eccentricity.
Metal to metal seat.
• Type: Soft seat conical plug (Viton®), Double Block and Bleed
& Fire Safe.
• Pressure Rating: Class 150 ÷
1500
• Size range: 2” ÷ 36”
• Materials: Carbon & Stainless
Steel
• Applications: Pipelines,
cargo terminals, multi-products
manifolds, tank farms, hydrant
systems for airports, etc.
• Types: Shut-off & Control
• Pressure Rating: PN10 to 40 | ANSI Class
150 to 600
• Size range: DN80 ÷ DN1200 (3” ÷ 43”)
• Materials: Cast Iron, Carbon & Stainless Steel
valves instrumentation & control sealing technologies pipes & fittings steam equipment marine industry thermoplastics more
BALL FOR CRITICAL SERVICES / ANSI & DIN
• Key features: Zero leakage guaranteed for low and high pressures.
• Applications: Power, drains & vents, abrasive service, turbines, hidrocarbons, coker, mining industry, pulp & paper.
• Pressure Rating: PN10 ÷ 63 & ANSI Class 150 ÷ 4500
• Size range: 1/2” ÷ 48”
• Special executions: Ceramic coatings, adaptation for control by
means of seat and ball special designs
DUAL PLATE DISC CHECK
NOZZLE CHECK
• Types: Wafer, Flanged, Lug, Hub
and Butt welding ends
• Pressure Rating: ANSI Class
150 ÷ 2500, API 2000 ÷ 10000
• Size range: 2” ÷ 144”
• Materials: Carbon Steel, Stainless Steel, Cast Iron, Aluminium,
Duplex, Inconel, Titanium, etc.
• Seat: Soft (Buna-N, Chloroprene, Viton®...) or Metal to metal
• Design: Non-slam
• Pressure Rating: Up to Class
2500
• Size range: 1” ÷ 88”
• Materials: Cast Iron, Carbon
Steel, Stainless Steel and other
alloys
SAFETY
RESILIENT SEATED GATE
• Size range: From 1/2” x 3/4” to
8” x 10”
• Materials: Carbon Steel, Bronze, Stainless Steel, Nodular Cast
Iron, Alloys...
• End connections: Flanged, SW,
BW, BSP or NPT thread, Clamp
• Pressure Rating: DIN PN10 ÷
400. ANSI Class 150 ÷ 2500
• Special executions: Pilot operated, special coatings, NACE...
• Regulations: PED, VdTÜV, API
526, ASME I, ASME III (NV),
ASME VIII (UV), ATEX, GOST R,
SIL 3...
• Size range: 50 ÷ 600 mm
• Body materials: Nodular Cast
Iron, Epoxy coated.
• End connections: Flanged
• Pressure Rating: PN10 & 16
• Soft seat (Nitrile, EPDM, FKM)
• Operation: Handwheel,
bare shaft, stem extension or
actuated
• Upon request: Vitreous enamel, WRAS
BRONZE & BRASS
THERMOPLASTIC
• Types: Ball, Gate, Globe, Needle, Check, Strainers
• Size range: 1/2” ÷ 6” (depending on type)
• End connections: Flanged, BSP
& NPT thread
• Pressure Rating: DIN PN16 ÷
64 | 125 ÷ 200 WSP | 300 ÷ 600
WOG.
• Types: Ball, Butterfly, Diaphragm, Y-type Globe, Y-type
Check
• Size range: Ext. 16 ÷ 225
• Materials: PVC, C-PVC, PP-H &
PVDF
• End connections: Flanged,
BSP/NPT thread, Solvent/Socket
• Operation: Handwheel/lever,
Pneumatic & Electric actuator
valves instrumentation & control sealing technologies pipes & fittings steam equipment marine industry thermoplastics more
INDUSTRIAL DIAPHRAGM
BELLOWS SEAL
• Types: Weir, straight and angular (WFB)
• Applications: Process chemical industry, water
treatment, pulp & paper, mining, fertilizer
manufacture
• End connections: PN10 ÷ 16 & Class 150. Screwed
and Flanged ends
• Size range: 8 ÷ 350 mm
• Materials: Cast Iron, Nodular Cast Iron, Carbon &
Stainless Steel, Bronze ‘Gunmetal’
• Linings: Various rubbers, PP, ETFE, PFA & glass
lined
• Types: Cast and Forged. Straight port and ‘Y’
port (angular type)
• Materials: Cast Iron, Carbon Steel, Alloy
and Stainless Steel, Special alloys (Hastelloy,
Monel, Inconel, Nickel)
• Size range: DN15 ÷ 600
• Pressure Rating: DIN PN16/25/40/63 & ANSI
Class 150 ÷ 2500
• End connections: Flanged, BW, SW, Screwed
ends
ASEPTIC DIAPHRAGM
• Types: 2-way, Bio-block, Tandem, ‘Zero Dead
Leg’, Point-of-use, Multi-port Diverter, Tank
bottom...
• Applications: Biopharm, Food & Beverage and
any kind of clean processes
• End connections: Welding ends, tri-clamp, etc.
• Size range: DN8 ÷ 150 up to 16 bar
• Materials: Stainless Steel 316L/1.4435
• Surface Finish: Vacublast, Satin & Mirror
PINCH
• For ON-OFF & Control
• Size range: 1” ÷ 60” (25 ÷ 1.500 mm)
• Standards: ANSI, DIN and ISO
• Main usages: pulp, abrasive and corrosive
liquids & powders
• Without seals and packings to avoid
maintenance
• ‘Zero leakage’ self-cleaning valve (Class VI)
even with solids and pulps present
• Pressure Range: PN6 ÷ 40
BALL SEGMENT
• For ON-OFF & Control
• Size range: Up to DN-700
• Pressure Rating: DIN PN10 ÷100/ANSI Class 150 ÷ 600
• Materials: Stainless Steel and special alloys
• Outstanding tightness
• Suitable for any type of media (slurries, black/green/
white liquor, effluents...)
KNIFE GATE AND WALL PENSTOCK
KNIFE GATE
• Size range: DN50 ÷ 1200
• Materials: Cast Iron, Stainless Steel. Gate in
Stainless Steel
• End connections: Wafer, Flanged
• Pressure Rating: DIN PN6 ÷ 25 & ANSI
Class 150
• Seat: Soft (EPDM, Viton®, Nitrile, PTFE...) or
Metal to metal
• Operation: Handwheel, lever, Gear
operator, Electric, pneumatic or hydraulic
actuator.
Different types of extensions.
WALL PENSTOCK
• Wall Penstock Sliding Gate. Mechanically
welded. Square or Round shape. In Carbon
or Stainless Steel. Various operation types.
Fully compliant with customer’s requirements.
valves instrumentation & control sealing technologies pipes & fittings steam equipment marine industry thermoplastics more
FULLY LINED
BUTTERFLY
• Types: Ball, Plug, Butterfly,
Check...
• Fully lined with FEP & PFA on
cast body
• Teflon® material is a barrier to
corrosion
• Lower torque
• Optimized tightness performance
• Types: Wafer, Flanged, Sectioned and Lug type ends
• Pressure Rating: PN10 ÷ 40 &
Class 150 ÷ 600
• Size range: 50 ÷ 1400 mm and
higher
• Materials: Cast Iron, Nodular
Cast Iron, Carbon and Stainless
Steel, Fully lined, etc.
• Special executions: Fire Safe.
Metal to metal seat in solid
Stainless Steel, Cryogenic service, Bi and tri-eccentric.
PLUG
BLIND VALVES
• Types: Lubricated, with PTFE sleeve, etc...
• Pressure Rating: DIN PN10 ÷ 63 / ANSI
Class 150 ÷ 1500
• Size range: 1/2” ÷ 36”
• Materials: Carbon Steel, Alloy, Stainless
Steel, Duplex, Superduplex, etc...
• Seat: Metal to metal, Viton®, Nitrile, PTFE,
etc...
• Applications: Oil & Gas, Chemical industry, water treatment...
• Special executions: Steam jacketed,
Oxygen service...
Valves designed to offer a tight
shut-off, with long life and a minimum problem free maintenance.
Valve types:
fire protection products
• Sliding
• Swing
• Compact
• Non-spill
• Jack Bolt
fire protection
RESILIENT WEDGE GATE VALVES
• Types: PIV Resilient Wedge, O.S. & Y.
Resilient Wedge
• Pressure Rating: 2.1/2” ÷ 12” 200 psig
standard, 250 psig optional; 14” & 16”
250 psig standard, 18” ÷ 24” 175 psig
standard
• Size range: PIV 4” ÷ 24”; O.S. & Y. 2.1/2”
÷ 24”
• End connections: Flanged, Integral Pipe
Restraint and Mechanical Joint
fire protection
products
FIRE HYDRANTS
• Regulations: AWWA C502 and C550, UL
246 and FM 1510
• Inlet connections: 6” Mechanical Joint
(DN150), Flanged, Slip-On and Integral
Pipe Restraint
• Pressure Rating: 250 psig
INDICATOR POSTS
Easy to see targets indicates whether the
valve is open or closed
• Pressure Rating: Up to 900LBS
• Size range: 4” ÷ 24” (UL listed) & 4” ÷ 16”
(FM approved)
BUTTERFLY VALVES
• Pressure Rating: 150 & 250 psig
• Size range: 3” ÷ 48”
• End connections: Flanges drilled according to ANSI B16.1 Class 125
• Materials: Cast Iron ASTM A126 & Nodular Cast Iron ASTM A536 (65-45-12)
valves instrumentation & control sealing technologies pipes & fittings steam equipment marine industry thermoplastics more
LINEAR CONTROL & ON/OFF
OPERATION
• Wide range of valves for the most demanding
applications due to its modular design.
• Special executions: Bellows seal made of
1.4571 or Hastelloy, according to the most
strict requirements about emissions
• Materials: All kind of materials highly
corrosion resistant
• Pressure Rating: PN16 ÷ 250 / Class 150 ÷
2500
• Size range: 1/2” ÷ 48” (DN15 ÷ 1200)
• Digital positioner of second generation with
HART®, PROFIBUS® or Fieldbus® protocol
• Pneumatic: Linear and quarter
turn actuator.
Types: Rack & pinion or Scott
yoke.
• Electric: Quarter turn, multiturn
and linear. Single phase, three
phase or DC.
• Other types: Hydraulic, gas
over-oil, direct action actuators...
LEVEL GAUGES
ROTARY CONTROL
• Types: Ball & Butterfly
• Design: Double Block & Bleed, Top entry, Control, Steam jacketed, Ceramic...
• Pressure Rating: Up to 2500LBS
• Size range: 1/4” ÷ 48” (DN8 ÷ 1200)
• End connections: Lug, Wafer, Flanged, BW
• Operation: Manual, Electric, Pneumatic or
Hydraulic actuator
• Reflex type: Medium & low pressure. Used
for steam and fluids (reflex glasses)
• Transparent: Medium and high pressure
(transparent glasses)
• Bicolor: For steam applications up to 180
bar (355ºC)
• Magnetic: Used in a wide range of pressures and fluids
PRESSURE AND TEMPERATURE
TURBINE BYPASS VALVES
• Pressure gauges
• Vacuometers and Manovacuometers
• Column manometers
• Digital
• Air meters
This kind of valves isolate the steam
turbine from the boiler and protect it from
temperature changes.
• Thermometers
• Bimetallic
• Gas expansion
• Temperature transmitters. Communication protocol HART® or PROFIBUS-PA®. <<EEx ia>> & <<EEx d>>
versions available.
They are designed to minimize startup time
and control the pressure and temperature
downstream.
The valve can rapidly open or close
in case of turbine failure.
SKID-MOUNTED EQUIPMENT
Regulation and Metering stations (RMS)
• Emergency shut down valve
• Filtering units
• Heating units
• Regulation and metering units
• Other skids such as odorizing units,
pig launcher / receivers, etc.
valves instrumentation & control sealing technologies pipes & fittings steam equipment marine industry thermoplastics more
KLINGER® METALLIC GASKETS
Maxiflex spiral wound gaskets according to
API 601 and ASME B16.20 manufactured in
various materials (AISI 316L, Alloy, Monel,
Graphite filled, PTFE, Ceramic, etc...)
Metal Jacketed Gaskets (semi-metallic).
Maxiprofile metallic gaskets (they consist of
a reusable metallic material that can be filled
of Graphite after service). Materials: 316L/
Graphite (other filler materials such as
PTFE or KLINGERSIL® also available)
Metallic Ring Joings (RTJ) according to ASME
B16.20 or API 6A.
Materials: 316L/Graphite. Ideal for boilers and
heat exchangers.
Oval and octagonal profiles (other special
profiles also available on request). Used for
high pressure applications.
Suitable for flat and round bottom groove
flanges.
KLINGER® ASBESTOS FREE SHEETING
KLINGER® GASKETS
Asbestos free sheeting materials made of
different fibres: Aramid, glass fibre, carbon
fibre or base combinations of NBR, SBR, etc.
Tailor-made gaskets as per drawing or
standard ones made of fibre-based sheeting,
PTFE, Graphite laminate, etc.
Directly from the Engineering & Design office
to our computerized Gasket workshop.
Any shape, size and material can be
manufactured from a CAD file.
MICA AND GRAPHITE LAMINATE
GRAPHITE. Sealing material of Graphite
laminate reinforced with metallic plate in
316L Stainless Steel (plain or perforated).
Especially suitable for steam and HTF
applications at high temperatures.
MICA. Sealing material made of mica sheet
with 316L Stainless steel perforated plate.
Suitable for working temperatures up to
900º C.
ELASTOMERIC SHEETING
Manufactured in different materials: NBR, SBR,
EPDM, FKM (Viton®), Silicone...
Applications in all type of industries: Food &
Beverage, water, gases, hidrocarbons, oils, etc.
PTFE SHEETING
Sealing material made of High quality
modified PTFE. For different specific
applications with addition of silicon,
barium, aluminium, etc. which give PTFE an
outstanding sealing performance.
O-RINGS AND LIP SEALS
O-RINGS. Circular rings that serve both for
static and dynamic sealing elements.
OILED PAPER & CORK
Waterproof cardboard-based cellulose or
cork for sealing of oil, gasoline or water at low
temperatures (up to 120ºC).
KLINGER® RUBBER/METAL GASKETS
Vulcanised rubber gasket, lenticular
shape (SBR, NBR, EPDM, Hypalon®, FKM) with
inside vulcanised steel ring.
LIP SEALS. For dynamic joints with stainless
steel leaf spring, which gives it great strength
for severe service.
Suitable for potable water, gas, wastewater
and chemicals.
INSULATION GASKETS
Insulation sets are used to limit corrosion in
pipeline systems. Where dissimilar metals are
present, the sets remove the possibility of the
system acting as a galvanic cell and reducing
the risk of galvanic corrosion of the pipework.
GASKETS FOR BOILERS
Steam boilers up to 180 psi (12.4 bar) & 193ºC.
Water tanks, condensates, etc. up to 200 psi
(13.8 bar) & 150ºC.
They are also used to isolate cathodically
protected piping systems where they prevent
the flow of electrostatic charge.
PACKING
Braided fabric packings in various materials
such as PTFE, Graphite, Aramid, Carbon,
synthetic and hybrid.
Suitable to be used for valves and pumps.
SAFETY SPRAY SHIELDS
Made of PTFE or Stainless steel.
They are mounted on flanges, valves or pipe
unions, expansion joints, etc. to provide
maximum protection against leaks in the
system.
valves instrumentation & control sealing technologies pipes & fittings steam equipment marine industry thermoplastics more
PIPE (1/2” ÷ 48”)
• Seamless Steel pipe
• Welded Steel pipe
• Accurate welded Steel pipe
• Seamless and welded Stainless Steel pipe
• Accurate seamless Steel pipe
• Special pipe
• Grooved pipe
BW FITTINGS ANSI B16.9 & DIN EN 10253-1
• 45º, 90º & 180º Elbows (Long & Short radius)
• 3D 2605 & 5D 2606 Elbows
• Equal & Reduced Tees
• Cross, Concentric & Eccentric Reducers
• Caps & Stub ends
O-LET ANSI B16.9, ASME B31.1 ÷ MSS SP-97
• Weldolet / Sockolet / Threadolet
• Elbolet / Nipolet / Coupolet
• Swage Nipple (MSS SP-95)
BOLTING
• Stud bolts ASTM A193 B7 with 2 nuts ASTM
A194
• Nuts DIN 934
• Bolts DIN 931 & 933
• Washers DIN 125
FLANGES
SW FITTINGS ANSI B16.11 3000 ÷ 9000LBS
• 45º & 90º Elbows
• Equal & Reduced Tees
• Cross, Couplings, Half Couplings and
Coupling Reducers
• Caps, Union Nuts, Bosses & Inserts
THREADED FITTINGS ANSI B16.11 3000 ÷
9000LBS
• 45º & 90º Elbows
• Equal & Reduced Tees
• Cross, Couplings, Half Couplings and
Coupling Reducers
• Cap, Union Nuts & Bushings
• Hexagon Head Plugs & Hexagon Nipples
• Barrel Nipples, Bosses & Inserts
FLEXIBLE COUPLINGS
Flexible Unions to connect pipes made of Steel, Cast
Iron, Fibre cement, Concrete, PVC, PE, PRFV, etc.
• For pipe connection
• For pipe repair
• With axial anchorage for pipe connection
• For pipe connection of different outer diameter
DIN / EN 1092-1
• Welding Neck
• Threaded or Plate for Welding
• Lap-joint
• Blind
ASME B16.5 / BS 3293 / ASME B16.47
• Welding Neck & Long Welding Neck
• Slip-on
• Lap-joint
• Orifice
DISMANTLING JOINTS
Epoxy coated Mounting & Dismantling joints for
pipes.
Materials: Carbon Steel, Cast Iron GG25, Nodular
Cast Iron GGG40, stub ends in Stainless Steel 304
or 316. Seals in Neoprene, EPDM or Nitrile.
Certified coating for potable water available on
request.
Diameter: Up to DN 2000
• Single flange
• Double flange
STRAINERS
SIGHT GLASSES
• Strainers: ‘Y’ type, Temporary, Basket, Double,
Angular, ‘T’ type, etc...
• With Carbon steel flanges and KLINGER®
original glasses. Threaded ends and SW also
available. Tempered or Borosilicate glasses.
• Materials: Carbon steel, Stainless steel (cast or
forged), Bronze, Brass, Cast Iron, Thermoplastic...
• Connections: Flanged or Threaded
• Applications: Steam, gas, air, oil, chemical products,
etc...
• Maximum Pressure Rating PN40
• Maximum working temperature 300ºC (with
borosilicate glasses)
• Body material Carbon Steel A216 WCB or Stainless Steel AISI 316.
pipes & fittings
valves instrumentation & control sealing technologies pipes & fittings steam equipment marine industry thermoplastics more
STEAM EQUIPMENT
• Steam traps: Bimetallic, Thermodynamic,
Ball float, Inverted bucket, Thermostatic,
Compressed air...
• Air eliminators and manifolds
• Pneumatic Control valves
• Regulating valves
• Pressure reducing valves
• Humidity separators
• Automatic vent valves
• Diffusors and steam injectors
• Mixing valves
• Bellows and Piston valves
• Safety valves
• Check valves
• Sight glasses, Strainers...
• Etc...
steam
valves instrumentation & control sealing technologies pipes & fittings steam equipment marine industry thermoplastics more
CAST IRON VALVES
• Straight and Angle type Globe valves. STOP
or SDNR type (Globe & Check)
• Metal seated and Resilient seated Gate
valves. F4 & F5 Face-to-face length
• Straight and Angle type Check valves.
Swing and Lift Check type.
• Storm valves
• Straight and Angle type Overboard valves
• Straight and Angle type Quick Closing
valves
• Straight and Angle type Self Closing valves
• Single and Double Chamber Air Release
valves
• Mud Boxes
• T- and Y-type Strainers
Other materials available on request: Nodular Cast
Iron, Carbon Steel, Stainless Steel.
BRONZE VALVES
• Straight and Angle type Globe valves. STOP or SDNR
type (Globe & Check)
• NRS, O.S. & Y. and Screwed Bonnet Gate valves
• Fire and Deckwash valves. Straigh and Angle type.
With and without adapter
• Lift, Swing and Ball type Check valves. Straight and
Angle type.
• Storm valves
• Overboard valves. Straight and Angle type
• Straight and Angle type Quick Closing valves
• Self Closing valves. Straight and Angle type
• Single and Double chamber Air release valves
• Self Closing Drain valves
• Foot valves with Basket
• Three way valves
• Mud Boxes
• T- & Y- type Strainers
• Sounding cocks
VLC
VALENCIA LOGISTIC CENTRE
VALENCIA LOGISTIC CENTRE
TECNOLOGÍA
TECHNOLOGY
El nuevo Centro Logístico dispone de toda la tecnología
necesaria para una óptima gestión de la cadena de
suministro:
The new Logistic Centre has all the technology needed
for optimal management of the supply chain:
• Procesos automatizados de recepción, almacenamiento,
picking y expedición de mercancías.
• Gestión de almacén en tiempo real que permite una
monitorización continua de todos los procesos logísticos.
• Soportado por terminales embarcados y
interconectados mediante puntos de acceso WIFI.
PDA
• Identificación de mercancías por medio de códigos de
barras y tags RFID, asegurando la trazabilidad a lo largo
de la cadena de suministro.
• El Centro cuenta, además, con un completo sistema
de Calidad con los más modernos medios de Control y
Medición, así como un Banco de pruebas de hasta 1.050
bar y pruebas de vacío.
CONTROL DE CALIDAD
• Banco de pruebas computerizado
• Presión hidráulica
• Ensayos de vacío
• Líquidos Penetrantes
• Partículas magnéticas
• Ensayos de dureza
• Otros...
• Automated processes for receiving, storing, picking and
shipping of goods
• Real time warehouse management which allows
continuous monitoring of all logistics processes.
• Supported by terminal boards and PDA interconnected
by WiFi access points.
• Identification of goods by means of bar codes and RFID
tags, ensuring traceability throughout the supply chain.
• The Centre also has a complete Quality System with the
most modern means of Control and Measurement, and
three Test Bench Rigs of 1,050 bar capable of vacuum
testing.
QUALITY CONTROL
• Computerized Test bench
• Hydraulic Pressure
• Vacuum testing
• PT Dye Penetrant test
• Magnetic Particles
• Thickness control
• Others...
SSC
SAIDI SERVICE CENTRE
SAIDI SERVICE CENTRE
Saidi Service Centre ofrece una amplia variedad de servicios de valor añadido, con el objetivo de evitar la dependencia
de terceros y mejorar los plazos de entrega, tratando de conseguir una mayor eficiencia, flexibildad y un mejor
control, asegurando la Calidad sobre el producto y la gestión y demostrando su capacidad para desarrollar sus propios
procedimientos (Saidi know-how).
Un servicio permanente dividido en siete áreas principales.
Saidi Service Centre offers a wide range of value added services, with the objective to avoid the dependancy from others
and legthen deadlines, and with the target of acquiring more efficiency and flexibility, a better control, a Quality assurance
on the product and the management, while developing our own procedures (Saidi know-how).
A permanent service divided into seven main areas.
Valve Automation Centre
Valve Repair Express & Assembly
KLINGER® Gasket Workshop
BOA Flexible Solutions
Plastic Solutions
Testing & Measurement Lab
Practical Training Room
ì
Sala de prácticas de Control
Control training room
Laboratorio de ensayos y mediciones
Testing and Measurement Lab
SSC
SAIDI SERVICE CENTRE
VALVE AUTOMATION CENTRE (ON/OFF & CONTROL)
Orientado al servicio en planta:
• Válvulas actuadas MOV/ON-OFF. Montaje, regulación y puesta en servicio de actuadores (eléctricos, neumáticos,
hidráulicos). Mecanizado de piezas de acoplamiento. “Off-the-shelf delivery”.
• Válvulas de Control. Regulación, prueba y puesta en servicio de válvulas de control. Mecanizado de trims especiales
para la corrección de problemas relacionados con las características de flujo tales como cavitación, flashing, choked
flow o ruido.
• Valve Lab: Test de protocolos de comunicación y buses de campo (Modbus, Hart, Profibus, Fieldbus...). Banco para el
tarado de válvulas de seguridad. Cursos de formación SAIDI University.
Focused on plant service:
• Actuated valves (MOV & ON-OFF). Mounting, regulation and start up of actuators (electric, pneumatic, hydraulic).
Machining of mounting kits. “Off-the-shelf” delivery.
• Control valves. Assembly, regulation, testing and start up of control valves. Machining of special trims for
troubleshooting of the issues related to flow characteristics such as cavitation, flashing, choked flow or noise.
• Valve Lab: Communication test protocols and field buses (Modbus, Hart, Profibus, Fieldbus...). Safety valve Test Bench.
SAIDI University training courses.
Valve Lab
üJust in time
Assembly
Valve repair Express
Machining
Locking devices
Welding
Painting & Sandblasting
VALVE REPAIR Express & Assembly
Mecanizado, soldadura, enclavamientos, volantes, encamisado, retaladrado, empaquetaduras,
alargaderas, resalte de bridas, pintura,…
• Recambios originales de válvulas High Performance (CRANE®, XOMOX, Saunders,
KLINGER®, Pacific...)
• Ensamblaje de válvulas de diafragma CRANE® Saunders.
Machining, welding, locking devices, handwheels, jackets, drilling, packings, stem extensions,
flange raised, painting and sandblasting procedures
• Original spare parts for High Performance valves (CRANE®, XOMOX, Saunders®, KLINGER®,
Pacific...)
• Assembly of Saunders® Diaphragm valves.
•
sp
ar
e
ts •
e n u n in
Q
G
are • p
Authorised by CRANE®
to assemble ball, check
and diaphragm valves
acc. to 97/23/EC PED
SSC
SAIDI SERVICE CENTRE
KLINGER® Gasket Workshop
Un centro de diseño y fabricación de juntas orientado al servicio local en
planta (gestión de paradas):
• Fabricación de juntas metálicas (Espirometálicas, Kammprofile y RTJ)
• Corte de juntas bajo plano o estándar en materiales de fibra, PTFE, Grafito
laminado, etc.
• Gestión de paradas (off-the-shelf delivery), asistencia y formación en
instalación de juntas. KLINGERexpert® es la mejor herramienta para el
cálculo de juntas.
A centre of Design and Manufacturing of Gaskets focused to local plant
service (plant shutdown):
• Manufacturing of metallic gaskets (spiral wound, Kammprofile and RTJ
type)
• Tailor-made gaskets as per drawing or standard ones made of fibre-based
sheeting, PTFE, Graphite laminate, etc.
• Plant shutdown management (off-the-shelf delivery), assistance and
training on gasket installation. KLINGERexpert® (your gasket selector).
sealing technologies
A
Worldwide Number 1 in sealing technologies
Your Flexible Solutions Partner
FLEXIBLE SOLUTIONS
Be on the safer side with BOA technology
BOA Flexible Solutions
Fabricación de latiguillos y mangueras.
• Soluciones a medida según especificaciones del cliente. Todo tipo de
conexiones y materiales.
BOA Group es un fabricante líder en elementos metálicos flexibles:
mangueras y sus accesorios, fuelles hidroformados y soldados, juntas de
expansión y compensadores de dilatación.
Manufacturing of hosepipes and flexibles metal hoses.
• Tailor made hoses as per customer requirements. All kind of connections
and materials.
OA Group is one of the leading manufacturers of flexible metal elements:
B
hoses and their assemblies, hydroformed and edge-welded bellows,
expansion joints and vibration dampers.
Solutions
s lutions
Solutions for the process industry
Solar thermal power solar field power block molten salts HTF
steam turbine ISCC Parabolic trough power tower Biofuels &
Biomass boiler chemical conversion biogas internal combustion engines green crude Environment animal manure solid
wastes compost infrastructures civil engineering & building
construction Oil & Gas offshore wag injection wells subsea
offshore HIPPS LNG liquefied natural gas tank farm regasification terminals underground storage Petrochemical & Refining hydrocracker alkylation coker desulfurating reforming
of nafta fluid catalytic cracker (FCC) hydrotreater vacuum
distillation visbreaking Power Generation gas turbine cooling
tower circulating pump HRSG regulating and metering station condenser Chem & Pharma fermentor/bioreactor CIP/SIP
concentration recovery lyophilization freeze drying viral filtration Water DWTP IWWTP WTP HVAC ETP irigation network
hydraulic energy distict heating fire protection Shipbuilding
dreadnought escort aircraft carrier frigate PT boat ironclad
seaplane tender minesweeper Desalination reverse osmosis
microfiltration dosing skids Pulp & Paper white liquor clarifier scrubber system fluid bed reactor calcium oxide storage
Food & Beverage food processing brewing FDA animal feed
sugar industry
>> more info: www.saidi.es/eng/Projects.html
Projects
Experience
our clients rely on it.
æ Solar thermal power plants
æ Desalination
æ Combined Cycles
æ Thermal power plants
æ Biodiesel plants
æ Waste water treatment plants
æ Refineries, Oil pipeline networks and Tank farms
æ Sewage Pump stations and Water supply
æ Chemical plants
æ Biomass and manure treatment plants
æ LNG projects
æ Etc...
EPC / Turnkey Projects
your partner in
fluid handling
Elektranai (Lithuania)
Combined Cycle
Great Island (Ireland)
Combined Cycle
Biodiesel Plant (Portugal)
Green Energy
Tonopah (U.S.A)
Solar Thermal Power
USA Air Base (Azores)
Horse head (U.S.A)
Airport Fueling
Castor (Spain)
Zinc reclycing plant
Salamanca (Mexico)
SAMIR Refinery (Morocco)
Cogeneration
Sugar Plant (Cuba)
Petrochemical & Refining
Ouarzazate (Mor
Veracruz (Mexico)
Solar Thermal Power
Refinery
Thermal Power
Com
Kuraymat (
Food & Beverage
Manzanillo (Mexico)
Kou
Natural Gas Storage
Termocentro (Venezuela)
Thermal Power
Panama Terminal (Panama)
Tank Farm
Fire Protection (Guinea)
Biodiesel Plant (Colombia)
Petrochemical & Refining
Green Energy
Parnaíba (Brazil)
Combined Cycle
Recife Terminal (Brazil)
Tank Farm
La Pampilla (Peru)
Cunene (Angola)
Campo Margarita (Bolivia)
Refinery
Water Supply
Oil & Gas
Mejillones (Chile)
Refinery
Bokpoort (South Africa)
Aconcagua (Chile)
Refinery
Solar Thermal Power
Manuel Belgrano (Argentina)
Combined Cycle
Vega Pléyade (Argentina)
Offshore platform
Everywhere you need us to be.
Project Management worldwide
Riga Power Plant (Latvia)
Combined Cycle
Sugres (Russia)
Combined Cycle
Elefsina (Greece)
Refinery
udiet (Algeria)
mbined Cycle
(Egypt)
LNG Product Plant (China)
Oil & Gas
Oil extraction (Kuwait)
Oil & Gas
Combined Cycle
Solar Thermal Power
rocco)
Petrochemical & Refining
Petrokemya Refinery (U.A.E.)
Petrochemical & Refining
Perth Desalination Plant (Australia)
Water & Desalination
KaXu Solar One (South Africa)
Guangdong Zhuhai (China)
LNG Installation
Shahil and Shah (Abu Dhabi)
Solar Thermal Power
Chemical Plant
Ashuganj (Bangladesh)
Shams (Abu Dhabi)
ISCC
Phenol (China)
Abu Dhabi
Algeria
Argentina
Australia
Azores
Bangladesh
Bolivia
Brazil
Cape Verde
Chile
China
Colombia
Cuba
U.A.E.
Egypt
Equatorial Guinea
France
Germany
Greece
Irak
Iran
Ireland
Kuwait
Latvia
Libya
Lithuania
Macedonia
Mexico
Morocco
Norway
Panama
Peru
Portugal
Russia
Spain
Turkey
United Arab Emirates
United States
Uruguay
Venezuela
Vietnam
A few of our projects abroad
Project Management
RFQ
Order
Follow-up
• Scope of supply
• Process data sheets
• Best-in-class product
sourcing
• Project schedule
• List of documents
• Specifications and
Requirements
• AVL Approved vendor list
• International Codes &
Standards
• RFQ approval
• Customer order handling
• QAP Quality Assurance plan
• Critical path
• Specs. check list
• Kick-off meeting
• Project team
• Project finance
• Manufacturing program
• Major milestones checklist
• Order extension handling
• Follow-up meetings
• Progress report
• Deviation & action control
• ITP Inspection and Test
Program
• Casting / Machining /
Assembly
PROJECT MANAGER
KAM
QUALITY
PROJECT TEAM
PRODUCT
MANAGER
TECHNICAL
DOCUMENTATION
OPERATIONS
PROJECT
FULL COST
CUSTOMER COMPLAINT
RESOLUTION PROCESS
Planning & Control
Supply
• Final inspection on factory
• As-built drawing review
• Technical documentation
• Logistics Consultancy
• Forwarding services (Air/
Sea/Land Freight, Intermodal
transportation
• Documentation (Customs
clearance, Taxes)
• Foreign Trade Consultancy
Start up
After sales
• FAT (Factory Acceptance Test)
• SAT (Site Acceptance Test)
• Commissioning
• Backup stock
2
3
4
5
6
7
• Warranty Management
• Buy Back Program
• Operations Flexibility
• CCRP Customer Complaint
Resolution Process
• Post-sales assistance on site
• MRO Outsourcing
• Total Valve Management
8
June 2012
27 28 29 30
18 19 20 21 22 23 24 25 26
9 10 11 12 13 14 15 16 17
Project name:
Solar thermal power plant “SHAMS
Date:
2012
Comments:
I” Solar Field
lies primarily on
The keys to the sucess of this project
that allows, in
the ability to perform a Saidi expertise
ents.
each case, meet customer requirem
Completed
Intern
Client side
Extern
Not planned
Extension
To be reviewed
Project Report
Q
FAT/SAT
Q
Quality System
 PRODUCT QUALITY
• Pressure / Vacuum / Plastic Test Rigs
• Quality & Testing Procedures
• Quality Equipment
• New Products Design
• Welding machinery & Operator certs
• Etc...
Ž
SUPPLIER EVALUATION
è
QUALITY
Raw material
& Casting
Authorised by CRANE®
to assemble ball, check
and diaphragm valves
acc. to 97/23/EC PED
è
è
Design &
Engineering
FAT/SAT
CCRP
Q UA L I T Y
CONTROL
Final
Testing
Machining
Assembly
Suppliers Evaluation Process
Authorised by CRANE®
SOURCING
 SUPPLIER
to assemble ball,
check
• Quality Systemvalves
and diaphragm
• Products & Services
• Approvals & Certs
acc. to 97/23/EC
• Financial reliability PED
• Global sources
• Assesment
• QA / QC
• Manufacturing Capabilities
• Product Standarization
• Logistic System
• Design & Engineering
Œ
CUSTOMER FOCUS
Q
Quality Control
FAT/SAT (FACTORY/SITE ACCEPTANCE TESTING)

• Visual Inspections
• Critical Operational Requirements
• Rejected Material Analysis
• Test Reports
ON SITE ASSESSMENT
AFTER SALES
‘
• Valve Inventory Management
• Installation Best Practices Assesment
• Staff Training Courses
• Installation and Commissioning
Supervision
’
CUSTOMER COMPLAINT
RESOLUTION PROCESS
TRACEABILITY
“
• From Heat No. to Certificate
• Quality Dossiers
C
• Customer satisfaction
• Post-sales assistance on site
• Increase customer loyalty
• Continuous improvement process
C
R
P
TOTAL VALVE MANAGEMENT
æ Problems with your MRO valve supply?
You will probably have hundreds of different valves
in your industrial process and perhaps a few different
sites with local purchasing and warehouse. Installed
based in plant different from site to site on similar
product families.
æ SAIDI OUTSOURCING is the s lution!
Just focus on your core business, leave valves to
the valve specialist (best-in-class-products, wide
product range, ex-stock, close to the customer,
technical assistance, FAT, SAT...), reducing your
TCO (Total cost of ownership).
All these facts together can lead to sluggish and
inefficient purchasing procedures.
ex-stock
Just in time
logistics
traceability
customization
24/7 service • automated logistics • ex-stock • B2B capabilities • plant shutdown planning • quality control • traceability
e
-in
or
e
vic
ad
y
r
e
liv
de
ipt
rece
n
rs
at
io
de
nf
i rm
ice
Scan this QR code and
download the presentation of
SAIDI OUTSOURCING
co
vo
Escanea este código QR y
descárgate la presentación de
SAIDI OUTSOURCING
>> managing the
complexity
DIFFERENT VALVE TYPES
DIN BSi API TÜV RePro
CE ASTM JIS FDA UL
P Features FM Euro Chlor ASME
P Approvals ATEX AISI AENOR UNE
P Directives
MSS UNI GOST SAE
P Materials
P Specs
P Brands
DIFFERENT PRODUCT MIX
Commodity products
vs.
Engineered products
Western Europe
TOTAL VALVE
MANAGEMENT
Russia
China
Northern Africa
DIFFERENT SUPPLIERS &
MANUFACTURERS
Middle East
Latin America
WORLDWIDE SCATTERED
MANUFACTURING SITES
GLOBAL
SOURCING
P Asia
Q
PROCUREMENT RISK
MANAGEMENT
BUSINESS CONTINUITY
P Quality products
P Reliabiilty
P Lead time
P Financial stability
P Production backup sites
P Reputation
P Europe
K
P America
Trusted.
Worldwide.
24x7 service • project management • ex-stock • B2B capabilities • plant shutdown planning • quality control • traceability
TOTAL VALVE MANAGEMENT
DIFFERENT OPERATIONAL &
PROCUREMENT LEVELS
P Head Office
TOTAL COST
OF
OWNERSHIP
TOTAL COST OF OWNERSHIP
P Hidden costs
P Inventory reduction
P Product standardization
INVOICE VALUE
TOTAL COST OF OWNERSHIP
P Production sites
TCO
PRODUCT PRICE
MANUFACTURING COSTS
STORAGE
PROVISIONING COSTS
PRODUCT DATA MANAGEMENT
SUPPLIER MANAGEMENT
LOCAL PURCHASES
REPLACEMENTS
MAINTENANCE COSTS
procurement management
global sourcing
service level
SPARES
stock management
Outsourcing
product standardization
eCommerce
total value
orders management service centre
catalogue management
plant assesment
total valve management
>> How it works?
CUSTOMER
SAIDI
Who is involved?
STAGES
Who is in charge?
SITE MANAGER
MAINTENANCE MANAGER
On site survey
LOCAL BRANCH TECHNICAL SALES
ALONG WITH PRODUCT SPECIALISTS
PRODUCT CATEGORY MANAGER
Product Assesment
Best Cost Sourcing
Suppliers Data Management
PRODUCT MANAGERS TEAM
OUTSOURCING TEAM
PURCHASING STAFF
Service Level
Stock Definition
OPERATIONS
INFORMATION TECHNOLOGIES
Master Data Management
B2B Platform
Catalog Management
INFORMATION TECHNOLOGIES
LOCAL SITE
PURCHASING TEAM
Order Management
Inventory Management
Contract Administration
OUTSOURCING TEAM
QUALITY
ENGINEERING
Quality Control
Service & Maintenance
AFTER SALES
QUALITY | CCRP
TRAINING CENTRE
AULA PERMANENTE DE FORMACIÓN en el ámbito de la ingeniería del control de fluidos.
— C
on un enfoque práctico, dirigido a personal de departamentos técnicos, de ingeniería,
mantenimiento y gestión de proyectos.
— Cursos “in company” o impartidos en el Aula de Formación propia en nuestro Centro Logístico
— Montaje y regulación de actuadores eléctricos y neumáticos
Training Room
— Ensayos en nuestro banco de pruebas
— Procedimientos de Calidad relacionados con el suministro de materiales para proyectos.
— Training Room donde poner en práctica los contenidos teóricos del curso. Ensayos reales
de diferentes lazos de control (nivel, presión, caudal, temperatura, además de una estación
reductora de presión).
Courses “in company”
A CONTINUOUS TRAINING CENTRE in the Engineering fluid control sector.
— With a practical approach, intended for technical department personnel, engineering,
maintenance and project management.
— Courses given “in company” or in our Logistic Centre Training room
— Mounting and regulating processes of electrical and pneumatic actuators
— Different tests in our Test Bench
— Quality procedures related to project’s valve supply.
— Training Room intended to transfer theory into practice. Actual testing of different control
loops: control, pressure, flow and temperature, along with a pressure reducing station.
Public Institutions
Technical Universities
æ Para solicitar un curso de formación To request training courses:
[email protected]
Training Room | Sala de prácticas y aprendizaje
— D
irigida a todas las personas interesadas en aprender, experimentar
y profundizar en el funcionamiento de las aplicaciones típicas y en los
procesos de una instalación industrial
— A
lto nivel de interacción con el usuario replicando situaciones de conflicto,
activaciones de alarma...
— L
azo de control completo: envío de señales mediante el panel de control
con sus correspondientes reacciones en los equipos instalados
— Á
rea de manipulación libre: para comprobación del funcionamiento
de los internos, prueba de montajes de válvulas con dispositivos de
señalización de apertura y cierre, bloqueo de válvulas manuales, etc.
— Intended for anyone interested in learning, experience and deepen the
operation of typical applications and processes in an industrial plant
— High level of user interaction replicating conflict, alarm activations...
— Complete control loop: sending signals through the control panel with
the corresponding reactions in the installed equipment
— Free manipulation area: to check the functioning of internals, valve
assemblies tests with signaling devices for opening and closing, locking of
manual valves, etc.
Show Room
Saidi University’s Laboratory
Trainees at the Training Room
Some acknowledgments
“I would like to thank you on behalf of all my colleagues and myself the time,
dedication, enthusiasm, knowledge, information and the past and future that
you shared with us yesterday”.
“The seminar that you prepared has been very interesting to present the main
types of industrial valves, its operation and applications”.
“Congratulations to all those next to the concept of Saidi University thanks
to which Saidi becomes a big and forceful company with positive ideas and
solutions”.
Connect
with Quality
SSC
SAIDI SERVICE CENTRE
Branch
>> Red de Delegaciones
network
HEAD OFFICE | Madrid
T 913 581 212 | F 913 580 488
[email protected]
KLINGER Saidi México
T +52 (55) 8000 2396
[email protected]
OPERATIONS CENTRE | Valencia
Logistics Centre T 961 640 339 [email protected] Service Centre T 961 640 303 [email protected] SAIDI Cuba
T +53 7 204 9588
[email protected]
ANDALUCÍA | Sevilla
T 954 437 500 | F 954 434 278
[email protected]
GALICIA | A Coruña
T 981 294 166 | F 981 290 367
[email protected]
ARAGÓN | Zaragoza
T 961 640 343 | F 961 640 338
[email protected]
MURCIA | Murcia
T 961 640 343 | F 961 640 338
[email protected]
ASTURIAS | Gijón
T 985 337 093 | F 985 337 145
[email protected]
LEVANTE | Valencia
T 961 640 330 | F 961 640 337
[email protected]
CATALUÑA y BALEARES | Barcelona
T 935 751 970 | F 935 750 910
[email protected]
NORTE | Bilbao
T 944 380 012 | F 944 780 559
[email protected]
CENTRO | Madrid
T 916 088 165 | F 916 767 012
[email protected]
PUERTOLLANO | Puertollano
T 961 640 343 | F 961 640 338
[email protected]
CANARIAS | Gran Canaria
T 928 184 658 | F 928 122 444
[email protected]
TARRAGONA | Tarragona
T 961 640 343 | F 961 640 338
[email protected]
An Independent Klinger Company
Av. del Llano Castellano, 15
28034 Madrid
T +34 91 358 12 12 | F +34 91 358 04 88
[email protected]
OCT. 2014 - 4th EDITION
ì
Ref. CPF4_EN 10/14 | Document subjetct to change without prior notice
>> connect with www.saidi.es | www.klinger.es | www.klinger-international.com