ABB en Generación Seminario ABB Santiago de Chile
Transcripción
ABB en Generación Seminario ABB Santiago de Chile
BU Power Generation, Power Systems Division. Daniel Rubinstein ABB en Generación Seminario ABB Santiago de Chile Soluciones ABB para la Generación de Energía ABB, Generalidades ABB en Generación Capacidades Referencias Resumen © ABB Group September 3, 2010 | Slide 2 ABB es líder mundial en tecnologías de potencia y Automatización 117,000 empleados en mas de 100 países Ordenes en 2009: 30,969 MUSD Facturación en 2009: 31,795 MUSD Formada en 1988 mediante la fusión de compañías de Ingeniería Suiza y Sueca Compañías predecesoras fundadas en 1883 y 1891 Compañía pública con casa matriz en Suiza Organización Cinco grandes Divisiones Power Products Power Systems Automation Products Process Automation Robotics $11.9 billion 34,000 employees $6.9 billion 16,000 employees $10.3 billion 36,000 employees $7.8 billion 27,000 employees $1.6 billion 5,000 employees 2008 revenues (US$) and employees per division El Portafolio de ABB cubre: Sistemas eléctricos, automatización, control e instrumentación para la generación de energía y Procesos Industriales Sistemas de Transmisión Sistemas de Distribución Productos de Baja tensión Robótica Enfrentando los retos globales en el camino hacial la era de bajas emisiones de carbono Ayudando a los clientes a hacer mas con menos Las soluciones de automatización y potencia de ABB Pronóstico de demanda de Energía al 2030 Source: IEA, World Energy Outlook 2008 +79% 30,000 12,500 21,000 10,000 15,500 20,000 2006 2015 28,000 Terrawatt-hours (TWh) 2030 Responden a los incrementos en la demanda de energía Incrementan la eficiencia energética y reducen las emisiones de CO2 Optimizan la productividad para aumentar la competitividad de los negocios y los servicios públicos Soluciones ABB para la Generación de Energía ABB, Generalidades ABB en Generación Capacidades Referencias Resumen © ABB Group September 3, 2010 | Slide 6 ABB en Generación Ventas de Sistemas: 2,000 MUSD Ventas de Productos: 2,000 MUSD Ventas combinadas representan un 10% de los negocios del Grupo ABB ABB esta entre los 10 principales actores en el sector de Generación de Energía ABB en Generación: Presencia Global 48 Local Business Units Argentina Australia Austria Belgium Brazil Canada Chile China Croatia Czech Rep. Denmark Egypt Finland France Germany Greece India Indonesia Israel Italy Japan Kuwait Malaysia Mexico Netherland New Zealand Norway Peru Poland Portugal Qatar Korean Rep. Romania Russia Saudi Arabia Singapore Slovakia South Africa Spain Sweden Switzerland Taiwan Thailand Turkey United Arab Emirates United Kingdom United States Vietnam 8 Regional Centers Sweden USA Singapore China UAE Brazil Italy Germany Aplicaciones típicas en Plantas de Generación Fossil-Fired Steam & gas turbines Diesel Nuclear Solar Hydro Co-generation Waste-to-Energy Desalination Diferenciadores ABB era un desarrollador de proyectos de Generación ‘Llave en Mano’ Amplia experiencia en hidroeléctricas, plantas nucleares, ciclos combinados y termoeléctricas a carbón Una de las mas extensas bases instaladas en el mundo En conclusión Amplio conocimiento en los procesos Amplio conocimiento en los sistemas © ABB Group 03 de Septiembre de 2010 | Slide 10 Soluciones ABB para la Generación de Energía ABB, Generalidades ABB en Generación Capacidades Referencias Resumen © ABB Group September 3, 2010 | Slide 11 ABB suministra mas del 25% de los componentes de una central de generación MV SWITCHGEAR HV SYSTEM INSTRUMENTATION Temperature Pressure ANALYZERS ACTUATOR ON-OFF, Controlled LV SWITCHGEAR STEP UP TRANSFORMER LV DRIVES AUXILIAR Y TRANS- COMMUNICATION FORMER HV- SUBSTATION GENERATO R CIRCUIT BREAKER TURBINE GOVERNOR UNIT PROTECTIO N 1 MV DRIVES SYNCHRONIZATION STAR POINT CUBICLE TURBINE G Power Island © ABB Group 03 de Septiembre de 2010 | Slide 12 CONTROL SYSTEMS PT’s CT’s SA’s 1 MV MOTORS LV MOTORS CONTROL ROOM EXCITATION TRANSFORMER EXCITATION SYSTEM ABB – Soluciones para Centrales de Generación Control Electrical Systems Systems for service- and monitoring, management, diagnosis- and documentation HV Substation MV/LV Switchgear HV/MV/LV Transformers UPS-Systems Illumination System Communication Systems Cabling Synchronization LV/MV Drives Excitation Systems Generator Protection Generator breaker & bus duct Emergency Power Supply (Data Acquisition, Close & Open Loop Control, Diagnose- & Documentation, Protection) Instrumentation Field Instruments, Control Valves & Actuators © ABB Group September 3, 2010 | Slide 13 Valor agregado de ABB como socio Reducción total de costos Al eliminar actividades redundantes y coordinación de subproveedores Al reducir la exposición a riesgos Múltiples Subproveedor Alcance 1 Subproveedor Subproveedor Recursos de Exposición Alcancee 2 Alcance 3 Cliente 1) De Riesgo Del Cliente subproveedores 1) ABB como su socio © ABB Group 03 de Septiembre de 2010 | Slide 14 - Especificación Evaluación Aprovisionamiento Interfaces Asuntos Técnicos - 1 ABB continuamente optimiza sus diseños de Balance Eléctrico de Planta: Cargas parásitas (10% en centrales a carbón, 6% en termoeléctricas a combustibles fósiles, 3% en centrales a gas) pueden ser reducidas considerablemente Variadores de velocidad (Drives) Niveles de voltaje optimizados y compensación reactiva Diagramas unifilares optimizados © ABB Group 03 de Septiembre de 2010 | Slide 15 Asuntos Técnicos - 2 ABB continuamente optimiza los sistemas de automatización Minimiza los tiempos de paradas forzadas, maximiza la disponibilidad de planta Maximiza eficiencia Soluciones con tecnologías de buses de campo Aplicaciones de Software Avanzado para la optimización de procesos (Optimax) © ABB Group 03 de Septiembre de 2010 | Slide 16 Requerimientos del Mercado Requerimientos ambientales Condiciones de carga fluctuantes causadas por variaciones en la demanda Condiciones de carga fluctuantes por incremento en el uso de energías renovables Pico de carga Balance de carga Valor (Flexibilidad y Disponibilidad Carga Requerimientos del mercado stochastic Curva de carga (consumo) Intermitencia Carga base Tiempo Cuáles son los requerimientos de demanda? Al considerar que la producción de energía debe responder al consumo en cualquier momento, es necesario contar con una mezcla de tecnologías apropiadas - Balance de Carga - Pico de Carga - intermitencia - Carga base - stochastic Requerimientos de Mercado Ejemplo: Carbón Primary control All TNOs Inertia TNOs affected Minute reserve Secondary Control Comportamiento Dinámico Gradientes de Carga 4 – 6 % / minuto Fluctuaciones energía eólica Promedio en Europa: 10% por minuto Arranque eficiente y cambios en la carga frecuentes Requerimientos de Mercado Alto grado de Automatización y dimensiones de sistema de control Primary control En una central de 800 a 110 MW All TNOs ~2,500 actuadores Inertia TNOs affected ~1,000 motores ~8,000 instrumentos Minute reserve Secondary Control ~40,000 a 50,000 bloques funcionales Comparación de tecnologías convencionales en función de la eficiencia Plantas existentes Thermal plants (global φ) Coal plants (Europe φ) Plantas nuevas Coal plant (modern) Gas plant (modern) Nuclear plant (Gen III) Las plantas de Ciclo Combinado poseen las mas alta eficiencia pero usan el combustible mas costoso Las nuevas centrales a carbón con tecnología de punta poseen eficiencias considerablemente mas altas que las centrales antiguas Diseños modernos para Balance de Planta Necesidades del Cliente Vender y despachar mas megawatts Reducir las cargas parásitas Reducir la potencia reactiva mientras se mantiene una respuesta robusta en factor de potencia – gestionar el factor de potencia propio en primera medida Sistemas auxiliares – Pérdidas parásitas Plantas a carbón convencionales 5 – 12% Plantas de Ciclo Combinado 3 – 6% Las crecientes necesidades y requerimientos por tecnologías limpias y reducción de emisiones de CO2 necesariamente incrementan el consumo propio de potencia Centrales a Carbón, aplicaciones de bombeo Cooling water pump 300-2300 kW Boiler recirculation pump 100-400 kW Condensate extract pump 100-1200 kW Boiler feed pump 2000-9000 kW Feed-water booster pump Centrales a carbón; ventilación y aire comprimido Coal pulverizer fan 100-400 kW Gas recirc. fan 400-1500 kW Induced Draft Fan (Booster) 400-9000 kW See notes for add’l info Force Draft Fan 400-4500 kW See speaker notes for add’l info Primary air fan Secondary air fan 400-4000 kW Induced Draft Fan 400-9000 kW Métodos de control Throttling Bypassing On/off control Variable speed Métodos de control Throttling Bypassing On/off control Variable speed Tendencias en Automatización Package n Package 1 DCS Process Instruments ECS Electrical Devices ’90-’00 DCS ECS Intelligent Field Device Intelligent Electrical Device ’00-’10 DCS Intelligent Field Device ECS Intelligent Electrical Device (e.g. Turbine Automation) … (e.g. Excitation System) Field Devices Field Devices Field Digital Communication Package 1 Package n (e.g. Turbine Automation) Intelligent Field Device (e.g. Excitation System) Intelligent Field Device … Integrated Plant Automation System Package 1 Package n (e.g. Turbine Automation) Intelligent Field Device (e.g. Excitation System) Intelligent Field Device … Requerimientos actuales en Automatización Tecnologías robustas y confiables para control, control de turbina y control y protección de calderas Fieldbus/Profibus Integración de sistemas eléctricos (IEC 61850) Intelligent field devices - IEDs (Elementos de Campo Inteligentes) Profibus/fieldbus: Ejemplo - Actuadores Office workplaces Network control centers Remote access Maintenance management SAP system Operating Monitoring Optimization Trend curves Reports Diagnosis Asset management Engineering Workplaces WLAN WLAN Enterprise LAN Plant network System server Control network Fiber Optical Cable Profibus DP LV substation Controller Power supply station Fieldbus station Outgoing circuits 400V UPS 24V Profibus DP segments 400 V Copper Cable 24V DC Power cable Actuator Feeders 400V Integración: IEC 61850 vertical y horizontal Control Room Workplace Control Room Workplace Electrical Plant Network Control System Server Control System Control Network IEC 61850 station bus Automation Field Field Process Fieldbus Local I/O IED M M Turbine, Water + Steam Cycle, Unit Control, Boiler, FGP … Generator Protection, Transformer Protection, MV / HV Switchyard, Excitation, Synchronization IEC 61850: Ejemplo – HV motor Office workplaces Network control centers Remote access Maintenance management SAP system Operating Monitoring Optimization Trend curves Reports Diagnosis Asset management Engineering Workplaces WLAN Enterprise LAN Plant network System server Control network Automatic commands, status signals Manual commands, status signals, messages / alarms, expert tool, disturbance logs Controller IEC 61850 Sample applications: Feedwater pump ID fan Primary fan FD fan Main cooling pump Oxi fan Absorber pump Coal pulverizer CW pump WLAN Electrical protection & motor protection & control Voltage Motor current Winding temperature … HV motor 10kV System 800xA: Consistent technology Operating Monitoring Optimization Trend curves Reports Office workplaces Network control centers Remote access Maintenance management SAP system WLAN Enterprise LAN Workplaces Diagnosis Asset management Engineering Plant network WLAN System server Control network WLAN Electrical Systems Unit, Turbine, Boiler, Water&Steam Cycle, Auxiliaries Controller Local I/O Third-party systems / black boxes Industrial Ethernet - Protection - Bay control HV grid connection LV & MV power supply - Bay control - Protection - High-speed bus transfer - Generator protection - Unit protection Generator - Unidirectional drives IEC 61850 MV drives - Converters Excitation system Synchronization - Unidirectional drives - Converters LV drives - Intelligent drives - Solenoid valves HART Actuators Sensors Profibus/Fieldbus Diseños de cuartos de control: Ergonomía, desempeño ABB ofrece Centrales de Generación Optimizadas Optimized power plant by ABB 600 MW reference case Coal fired power plant Europe Necesidades del Cliente Alta eficiencia de planta Maximiazar ahorros de energía Reducir emisiones de CO2 Reducir las cargas parásitas de la central Respuesta de ABB Uso de variadores de velocidad para reducir consumo de energía Incremento de voltaje de cargas auxiliares para reducir las pérdidas Sistemas de compensación reactiva para reducir pérdidas de energía Optimización de distribución física de equipos Beneficios del cliente Incremento en producción de la central: > 15 MW Ahorro de > 200 MW sobre el ciclo de vida de la central Incremento de Eficiencia de la planta: 1.5% Reducción de 100,000 T de CO2 por año para una central de 600 MW Lo que equivale a 80 MUSD en certificados de carbono calculados en el ciclo de vida de la central © ABB Group 03 de Septiembre de 2010 | Slide 36 Soluciones ABB para la Generación de Energía ABB, Generalidades ABB en Generación Capacidades Referencias Resumen © ABB Group September 3, 2010 | Slide 37 Forsmark Unit 3, Nuclear power plant, Sweden Forsmark Nuclear Power Plant, Unit 3, BWR, Asea-Atom type Power Gross: 1,200 MW Commissioned: 1985 Planned Power Gross: 1,360MW End-Customer: Forsmark Kraftgrupp AB (Vattenfall group) Completion: 2014 Customer need Highly efficient, state-of-the-art upgrade of the main electrical systems of the plant for the purpose of: Preparation for planned power upgrade of the plant Life time extension Reliable and experienced Nuclear Power Plant contractor for the supply of the electrical power systems ABB’s response State-of-the-art turnkey electrical system including system design, detailed design, requalification of existing equipment to new design basis, installation, commissioning, documentation and quality control New equipment Step-up, auxiliary and excitation transformers Relay protection as needed Requalification of GCB, IPB and supporting systems to new design basis Customer benefits Competence and capacity to supply in time and with quality Short installation and commissioning time ABB’s knowledge and experience with complex power systems and equivalent NPP projects © ABB Group September 3, 2010 | Slide 38 Olkiluoto 1 and 2, Nuclear power plant, Finland Project name: Olkiluoto 1 & 2 Low Voltage Switchgear Renewal Location: Olkiluoto, Finland Customer: Teollisuuden Voima Oyj Years of commissioning: Step wise: 2010 2015 Customer need Highly efficient upgrade of the main Low Voltage Systems of the Plants for the purpose of: Secure non disturbance and safe operation Life time extension ABB’s response Delivery of complete engineered electrical systems including system design, detailed design, installation, commissioning, documentation and quality control New Equipment - Both safety and Non safety classified Low Voltage Switchgears, Transformers and Relay protection Customer Benefit © ABB Group September 3, 2010 | Slide 39 ABB knowledge and capacity for a very challenging installation and commissioning work ABB project experience with complex power systems in NPP projects Short delivery and commissioning time Kernkraftwerk Leibstadt, Nuclear power plant, Switzerland Kernkraftwerk Leibstadt Nuclear PP, Swizerland End - Customer: Kernkraftwerk Leibstadt Power Gross: 1,220MW Year of commissioning: 2018 © ABB Group September 3, 2010 | Slide 40 Customer need Refurbish and upgrade the non safety related operational control and automation system at the 1,220 megawatt nuclear plant ABB’s response Replacement of the existing control systems with a single solution, based on ABB’s Extended Automation System 800xA, including the ventilation systems, the demineralization plant and the cooling tower make-up water system Upgrade of the KKL simulator used for operator training On a second phase, a further extension will incorporate the water steam cycle, the turbine controls, operational reactor support systems and others Customer benefits Improved access to critical data and facilitate efficient management of the plant Improved reliability and efficiency will help ensure smooth and safe operations at the plant BC Hydro GMS Station Service Retrofit, Canada GMS HPP, 2730 MW, Canada Customer: BC Hydro BC Hydro’s largest hydroelectric plant Year of commissioning: 2009-2011 Customer need Modernization of a 2700 MW hydro plant Upgrade of station service system Improve availability and safety of systems ABB’s response Turn key solution for station service system including MV and LV switchgear, protection, MCC’s, Power distribution boards, Transformers, and all associated cabling Customer benefits ABB takes full responsibility: system studies, equipment design, fabrication, installation, testing, commissioning and training Safety aspects incorporated into design of solution (“safety by design concept”) Selection of ABB based on our understanding of customer requirements which provides customer with lowest overall risk for project execution © ABB Group September 3, 2010 | Slide 41 Ras Laffan C, CCPP, Qatar Ras Laffan, C, Combined Cycle Power Plant 2,730 MW, 286,000 cubic meter of potable water per day, Qatar Customer: Hyundai Engineering and Construction (HDEC), Korea End-customer: Ras Girtas IWPP - Consortium Suez Energy International/ Mitsui Electricity - Qatar Water Corporation - Qatar Petroleum Completion: 2011 Customer need Highly efficient, environmentally friendly, state-of-the-art gas and steam turbine power plant Reliable contractor for the supply of the power systems and the grid connections of the plant Ras Laffan C plant will be the largest power generation and water desalination project in the country ABB’s response State-of-the-art turnkey electrical system 800-MVA transformers, generator bus duct and breakers, mediumand low-voltage switchgear, emergency power supply and the plant’s cable systems 400, 220 and 132-kV GIS substation to connect the plant to the grid fulfilling all grid codes and standards Customer benefits Single source and responsibility towards EPC and end-user with short delivery time and optimized interfaces Short installation and commissioning time ABB’s knowledge and experience with complex power systems © ABB Group September 3, 2010 | Slide 42 Magnum IGCC 1300 MW, Netherlands Nuon Magnum Power Plant 1300MW IGCC, Eemshaven Netherlands EPC contractor: Mitsubishi Heavy Industries Japan Customer: Nuon Completion: 2011 Customer need Highly efficient, environmentally friendly, state-of-the-art power plant. To be fired initially with natural gas Nuon aims to convert the power plant into a fully Integrated gasification combined-cycle plant. The gasifier will convert coal and biomass into syngas, which will be used to fuel the combined-cycle units A pre-combustion carbon dioxide capture facility is planned ABB’s response State-of-the-art electrical system equipment and solutions Switchgear housed in modular pre-fabricated units for easy site installation and limited civil engineering costs 380-kV GIS substation will be used to connect the plant to the grid Customer benefits Single source and responsibility towards EPC and enduser wth short delivery time and optimized interfaces Short installation and commisssioning Optimized civil cost © ABB Group September 3, 2010 | Slide 43 Qatalum CCPP, 1350 MW, Qatar Qatalum, Qatar Enduser: JV of Qatar Petroleum and Norsk Hydro Customer: General Electric Year of commissioning: 2009 Customer need Project realization to supply electrical power to aluminium smelter CCPP with 1350 MW electrical power Turnkey solution for electrical system ABB’s response Complete design, engineering, installation and commissioning of electrical system Supply includes IP transformer, station transformers, complete power train including generator circuit breakers, HV cable system and GIS substation 220 kV Customer benefits ABB takes full responsibility for engineering and coordination activities towards customer and end-user ABB supports GE as EPC to fulfill tight and demanding schedule ABB ensures challenging alignment of frequency and voltage between power plant, aluminium smelter and national grid © ABB Group September 3, 2010 | Slide 44 Datteln Unit 4, 1.100 MW, Germany Datteln 4, Germany Customer: E.ON Kraftwerke GmbH Consultant: E.ON Engineering Year of commissioning: 2011 Customer need 1.100 MW clean coal power plant with high efficiency / low emissions Frequency control, load flexibility incl. 300 MW railway power supply through frequency converters Convoi approach with three similar units planned ABB’s response Process control system including boiler protection Instrumentation and actuators Complete engineering, installation and commissioning Simulator for engineering, commissioning and operator training Customer benefits Common, integrated control platform Leading automation and optimization technology for load flexibility, frequency control, emission control Cost and time benefits from use of simulation technology © ABB Group September 3, 2010 | Slide 45 Walsum Unit 10, 750 MW, Germany Walsum 10, Duisburg, Germany Enduser: STEAG Customer: Hitachi Power Europe (EPC) Year of commissioning: 2009 Customer need 750 MW clean coal power plant with high efficiency and low emissions Frequency control and UCTE compliance Fuel and load flexibility for shifting and peaking operation ABB’s response Complete electrical system (eBoP) Process control system including boiler and turbine control OPTIMAX® APC and BoilerMax process optimization Customer benefits Single source for DCS and eBoP with short delivery time and optimized interfaces Leading automation and optimization technology for Load flexibility Frequency control and grid stability Emission control © ABB Group September 3, 2010 | Slide 46 Boxberg Unit IV, 900 MW, Germany Boxberg Unit IV, Boxberg, Germany Customer: Vattenfall Europe Generation Year of commissioning: 2000 Customer need Greenfield power plant to replace outdated units from former GDR times High degree of automation for reduced operational cost ABB’s response Process control system including boiler protection Information management OPTIMAX® applications Customer benefits Single source for DCS and eBoP with short delivery time and optimized interfaces Leading automation and optimization technology for Load flexibility Frequency control and grid stability Emission control © ABB Group September 3, 2010 | Slide 47 Grain CCPP, 1200 MW, UK Isle of Grain Power Project 1200MW CCPP, Kent, UK EPC contractor: Alstom Power, Switzerland Customer: EON UK plc Completion: 2010 Customer need New CCPP as Combined Heat and Power (CHP) plant. Grain will feature an innovative CHP scheme that will supply 'waste' heat in the form of hot water to the nearby liquefied natural gas (LNG) terminal, making Grain one of the world's largest CHP plants ABB’s response DCS for the power plant including interface to the gasification plant, turbine controls for gas and steam turbines, control room equipment Customer benefits Common, integrated control system for low life cycle costs, covering DCS, gas turbine and steam turbine control Full integration of profibus instrumentation and switchgear allows in depth online diagnosis of field devices, resulting in high plant availability and low maintenance cost. Grain is expected to have an overall efficiency of up to 72% © ABB Group September 3, 2010 | Slide 48 Staythorpe CCPP, 1650 MW, UK Staythorpe Power Station 1650MW CCPP, Nottinghamshire, UK EPC contractor: Alstom Power, Switzerland Customer: RWE Npower UK Completion: 2010 Customer need New, modern, high efficient Combined Cycle Power Plant (CCPP) using the most advanced technologies to maximize efficiency ABB’s response DCS for the power plant including turbine controls for gas and steam turbines, PGIM Information Management system, control room equipment Customer benefits Common, integrated control system for low life cycle costs, covering DCS, gas turbine and steam turbine control With minimized environmental impact it will produce enough electricity to power ca. 2 million homes © ABB Group September 3, 2010 | Slide 49 Torrevaldaliga Clean Coal Power Plant, Italy Torrevaldaliga Nord, 3 x 660 MW supercritical coal fired units, Civitavecchia, Rome, Italy Final Customer: Enel Produzione Full commercial operation end 2008 Customer need Conversion of the heavy fuel power plant to “clean coal” technology Increase Torrevaldaliga’s net efficiency from 39% to 45% Reduce emissions substantially: SO2/NOx/Dust from 400/200/50 to 100/100/15 (mg/Nm3) Partial re-use of existing electrical equipment ABB’s response ABB’s state-of-the-art power plant automation system supplies Enel with the technically superior solutions ABB’s proven ability to develop and manage large, complex projects MV and LV switchgear and SCADA, electrical protection system Customer benefits © ABB Group September 3, 2010 | Slide 50 Coordination of the different Enel’s suppliers during the engineering phase to obtain an homogeneous Distributed Control System fulfilling Enel’s requirements and standards Integrated Factory Acceptance Test Erection and commissioning of the system Tutuka, 3.600 MW, South Africa Tutuka, 6 Units, 3.600 MW, South Africa Customer: ESKOM Year of commissioning: 2006 Customer need Modernization of 6 x 609 MW coal fired power plant with higher efficiency and lower emissions Redesign for turbine control and protection ABB’s response Complete DCS and instrumentation Boiler protection, turbine hydraulics and control Model-based MODAN unit control system Customer benefits Common, integrated control system for low life cycle costs, covering DCS, boiler protection and turbine control Leading automation and optimization technology for Improving the power plant efficiency and start-up processes Increased frequency accuracy and grid stability Replacement of maintenance-intensive mechanical-hydraulic turbine control by electro-hydraulic system with higher accuracy and low maintenance cost © ABB Group September 3, 2010 | Slide 51 QinBei Power Plant, 4x600MW, China HuaNeng QinBei Power Plant, Henan Province, P.R.China Enduser: HPI Customer: HeNan HuaNeng QinBei Power Generation Co., Ltd Year of Commercial operation Phase I 2x600MW: 2004 Phase II 2x600MW: 2008 Awards: Asian Power Project of the Year 2006 Customer need 4x600MW coal fired supercritical units, clean coal power plant with high efficiency and low emissions Full control functions cover 4 units and common auxiliary system The project demanded a high level of product quality and technical The first Chinese home made supercritical unit project ABB’s response Full function of unit control, and common electronic system control. Cover boiler, turbine, BoP and electric common system controls Functions include: SCS,MCS,DEH,MEH,DAS,FSSS,ECS Include large screen system and CCR Customer benefits Same type of DCS to cover full functions of unit Short delivery time and commissioning time Guardant that units would meet all performance criteria Improving efficiency and reducing emission © ABB Group September 3, 2010 | Slide 52 Oklahoma Gas & Electric, Sooner PP, USA Oklahoma Gas & Electric Sooner Power Plant Red Rock, Oklahoma USA Unit #1 & 2: 568 MW each Coal Fired Power Plant Year of commissioning: Unit #12006 Unit #22004 Customer need Turnkey Retrofit of existing control system Integrated Turbine Controls Easy integration with existing BMS ABB’s response System 800xA Control System (per unit): 13 Process Portal Consoles 10 AC800M redundant controllers 2500 Hard I/O 4200 Soft I/O Control Applications Combustion Controls Data Acquisition Balance of Plant Turbine Controls Feed Pump Controls Customer benefits © ABB Group September 3, 2010 | Slide 53 New runback strategy eliminates unit trips and reduces maintenance costs Improved unit performance Intermountain Power Service Corporation, USA Intermountain Power Service Corporation Intermountain Generating Station Delta, Utah USA Unit #1 & 2: 950 MW each Coal Fired Power Plant Year of commissioning (phased project): Unit #12005/2007 Unit #22004/2006 Customer need Full Scope retrofit of existing control system Integrated Turbine Controls ABB’s response System 800xA Control System (per unit): 15 Process Portal Consoles 21 AC800M redundant controllers 7000-7600 Hard I/O 4500-6000 Soft I/O Control Applications Combustion Controls Burner Management System Data Acquisition Balance of Plant Turbine Controls Feed Pump Controls Optimax Performance Monitor Customer benefits Improved unit performance Improved unit reliability © ABB Group September 3, 2010 | Slide 54 PPL Montana LLC Colstrip, USA PPL Montana LLC Colstrip Power Plant Colstrip, Montana USA Unit #1 & 2: 333 MW each Unit #3 & 4: 805 MW each Coal Fired Power Plant Year of commissioning: Unit #12006 Unit #2scheduled 2008 Unit #32004 Unit #42006 Customer need Retrofit of existing control system Integrated Turbine Controls ABB’s response System 800xA Control System (per unit): 16 Process Portal Consoles 29 AC800M redundant controllers 5000-8000 Hard I/O 1500-5000 Soft I/O Control Applications Combustion Controls Data Acquisition Balance of Plant Turbine Controls Feed Pump Controls Optimax Performance Monitor Optimax Combustion Optimizer Customer benefits Improved unit performance Improved unit reliability Reduced NOx © ABB Group September 3, 2010 | Slide 55 TEPCO Anegasaki Unit 4, 600MW, Japan Anegasaki 4, Japan Customer: TEPCO (Tokyo Electric Power Company) Year of commissioning: 2006 Customer need Simpler operation and easier maintenance of existing Boiler Monitoring and Control Systems Replacing obsolete technology with a modern system. Flexible and expandable system for future growth ABB’s response Installation of a 800xA Operations workplace over the legacy control network Integration of a High Speed Data Collection System and Engineering Tool into the 800xA system Customer benefits Improved operation of the boilers using a modern Human Machine Interface to provide easy access to plant data and controls Reuse of the existing control system asset giving cost and time benefits Simpler system maintenance based on standard modern IT and software © ABB Group September 3, 2010 | Slide 56 Isogo Unit 2, 700MW, Japan Isogo 2, Japan Customer: J-Power (Electric Power Development Co.,Ltd.), Japan Delivery : 2008 1Q Year of commissioning: 2008 Customer need Integrated control system for all Balance of Plant Control covering Flue Gas Desulphurization, Water Treatment, Ash Handling and Plant Electrical Control New technology introduction into Greenfield power plant ABB’s response Engineering Support during Plant Conceptual Design Phase Distributed Control System for Balance of Plant Control Redundant 800xA Operations in Japanese with five workplaces Information Management Systems Customer benefits Common, integrated control system for reduced life cycle-costs, covering DCS and Information Management Improving efficiency and reduced emission Use of a state-of- the-art technology offering flexible and expandable systems for the future © ABB Group September 3, 2010 | Slide 57 EVN Uong Bi 300 MW Extension FPP, Vietnam EVN Uong Bi 300 MW Extension coal fired plant, Vietnam Customer: LILAMA Order Year: 2003 (DCS) / 2004 (eBOP) Customer need Meet the increasing demand for electricity in the northern province of Vietnam. Upon completion, the new plant will generate 1.8 billion kWh ABB’s response DCS, full automation, protection and monitoring of power plant Performance Calculations for plant performance and efficiency monitoring CCTV for plant surveillance RTU and modems to be used as EVN transmission network SCADA interface for communications to the National Load Dispatch Centre Off-line test and development system Grid connection incl. GCB, IPB and electrical protection Generator and Unit/Station Transformers MV- and LV-systems and cabling DC / UPS systems Customer training System design, engineering, co-ordination works, project management, installation, erection works supervision, testing, commissioning Customer benefits Application of state-of-the-art technologies and reliable power supply for the plant Fully integrated control and electrical system © ABB Group September 3, 2010 | Slide 58 Nam Theun II Hydro Power Plant, Laos Nam Theun 2 Hydro Power Plant, Laos Customer: Electricité de France (EdF International) Year of commissioning: 2009 Customer need Turnkey 1180 MW Hydro Electric Power Plant 4 X 270 MW Francis + 2 X 50 MW Pelton turbines Grid connection with 500 kV and 115 kV substations ABB response ABB delivers complete water-to-wire package in consortium with GE and Clemessy ABB scope: control, protection, unit measurement, SCADA, excitation, telecommunications, unit transformers, 500 kV substation, 115 kV substation GE scope: turbines, generators, mechanical balance of plant Clemessy scope: electrical design, remaining equipment Customer benefit Single source for complete water-to-wire electromechanical package Consortium set-up provides for a team of competent partners ABB know-how for local codes and standards © ABB Group September 3, 2010 | Slide 59 Atatürk & Karakaya Hydro Power Plant, Turkey Atatürk HPP, 8 x 300 MW 1 x 6 MW Karakaya HPP, 6 x 300 MW Turkey Customer: EÜAS Electricity Generation Corporation Year of Commissioning (ABB): 2008/2009 © ABB Group September 3, 2010 | Slide 60 Customer need Improve the plants’ availability, reliability and operation regime to make the plants fit for integration into the UCTE grid system ABB’s response Modernization of the control system with 800xA Installation of new SCADA with remote access Modernization of turbine governors and excitation systems Replacement of generator protection and other electrical equipment Customer benefits Efficient and reliable operation of the two plants Building expertise through extensive training programme Fulfillment of UCTE requirements for grid connection (European standards) Andasol 1 and 2 Solar Power Plant, Spain Andasol 1 and 2 Solar Power Plant, Sierra Nevada, Spain Customer: Joint venture of Cobra and Sener Year of commissioning: 2008 Customer need Europe’s first large scale solar energy plant with 100 MW Europe’s first plant based on parabolic mirrors to concentrate solar energy for electricity production Total of 400 hectares with more than 1200 mirrors arranged in more than 300 loops ABB’s response Plants will be controlled by ABB’s 800xA automation system and ABB Power Generation Portal software Grid connection via ABB power transformers and substation equipment Customer benefit Optimized operation, control and maintenance of power plant (sun tracking, control and protection, etc.) Stable supply of electric power to the grid based on ABB’s substation systems Andasol 1 and 2 will produce 350 GWh per year – enough to power 100’000 households and displace 345’000 tons of greenhous gas emission per year © ABB Group September 3, 2010 | Slide 61 Totana PV Solar Plant, Spain Totana PV Solar Plant, Spain Customer: Global Capital Finance Type of Project: Turnkey 1.045 MW PV solar plant. Year of Commissioning: 2008 Customer need Maximize the performance and reliability of the solar plant Get the plant in operation in less than 6 months ABB’s response ABB delivers the complete solar plant in consortium with a mechanical partner ABB applied an efficiency improvement system to maximize the overall performance of the PV solar plant ABB scope: • Supply: DC cabinets, AC cabinets, unit transformers, switchgears, equipment housing, system optimization, control and SCADA. • Turn key installation, ground & civil works: Inverters, trackers, PV modules, transformers and switchgears, cabinets, housing, system optimization, control, SCADA, security system, cabling, etc Partner scope: PV modules Customer benefit Reliable and efficient PV solar plant. Performance Ratio (PR) > 80% (normally PR 75%) Optimized operation, control and maintenance of PV solar plant (sun tracking, system optimization, control and protection, etc.) Totana produces 2.2 GWh per year – displaces 2200 tons of greenhouse gas emissions annually Client kept the deadline and qualified for Spanish feed-in tariff for solar plant © ABB Group September 3, 2010 | Slide 62 Hassi R’Mel hybrid integrated solar power plant, Algeria CCPP, 150 MW, Algeria Customer: UTE Aberer Hassi R’Mel Construction Year of commissioning: 2010 Customer need Fast-track project execution of 150 MW Hassi R’Mel hybrid - solar thermal power plant Reliable and experienced power plant contractor for the supply of the electrical power systems ABB’s response A complete electrical balance of plant (eBoP) solution for a 150-megawatt (MW) integrated, combined-cycle solar power plant The main equipment to be supplied includes medium- and low-voltage switchgear, auxiliary transformers, generator circuit breakers, isolated bus-ducts and emergency diesel generators The modules are pre-assembled, pre-tested and partially commissioned at the factory Customer benefits Complete turnkey solution from one point Delivery times, installation costs and project completion times significantly reduced: project commissioning in 13 months - an exceptionally fast delivery Enabling the plant owners to start generating power and revenues faster and at lower cost than previously possible © ABB Group September 3, 2010 | Slide 63 RAF BII, 550 MW and Desalination, Qatar Ras Abu Fontas BII, Qatar Enduser: Qatar Electricity and Water Company Customer: General Electric Year of commissioning: 2007 Customer need Fast-track project execution to cover urgent needs for power and water CCPP with 550 MW electrical power and desalination of 40 million gallons water / day Turnkey solution for electrical balance of plant ABB’s response Complete design, engineering, installation and commissioning of the electrical systems Supply includes 280 MVA power transformers, auxiliary and station transformers, medium- and low voltage switchgears, generator circuit breakers and a 220 kV GIS Customer benefits ABB takes full responsibility for engineering and coordination activities towards customer and enduser ABB supports GE as EPC to fulfill tight and demanding time schedule © ABB Group September 3, 2010 | Slide 64 Fenice/Barilla cogeneration power plant, Italy Pedrignano, Parma, Italy End-user: Barilla (food industry) Customer: Sadelmi (EPC) Year of commissioning: 2007 Customer’s need Replace the existing conventional steam power plant with a new CCPP for electric, steam, and cooling production Connect to a district heating network Obtain the “White Certificates” financial contribution ABB’s response State-of-the-art power station automation systems and products Proven ability to develop and manage fast track projects Customer’s benefit Substitute the existing conventional steam power plant with a new CCPP for electric, steam, and cooling production Connection to a district heating network © ABB Group September 3, 2010 | Slide 65 Cartiera del Garda cogeneration power plant, Italy Riva del Garda, 55 MW combined and cogeneration cycle Trento, Italy End-user: Cartiere del Garda (paper mill) Customer: Sadelmi (EPC) Year of commissioning: 2008 Customer’s need Replace the existing conventional steam power plant with a new CCPP for electric, steam, and cooling production Connect to a district heating network Obtain the “White Certificates” financial contribution ABB’s response State-of-the-art power station automation systems and products Proven ability to develop and manage fast track projects Customer benefits The provided solution merges the various electrical sectors into a single system Thanks to the ABB’s capacity to handle all aspects covering plant engineering and product delivery, Cartiere del Garda and Saldemi will receive a complete, uniform design and the highest quality integration of equipment © ABB Group September 3, 2010 | Slide 66 FERROCARILES del Centro, 8x18V32DF, Venezuela Ferrocariles del Centro, 44MW, Venezuela Customer: Wärtsilä Finland Oy End Client: Venezuela´s State Railway Handing Over: 11 / 2007 End Client needs Electrical power to the new Ferrocariles railway, part of a wide programme of railway construction To operate as an independent power producer Flexibility in fuel – natural gas or light fuel oil ABB’s response Common and Enginevise Control System including protection and synchronization Medium Voltage Switchgear Generators Turbo Chargers for engines Customer benefits Standardized system package based on well-proven solutions Short and reliable delivery time Control and automation system from one supplier © ABB Group September 3, 2010 | Slide 67 FINGRID, Gas Turbine Power Plants, Finland Loviisa 2xStal Laval PP4 Kilpilahti 1xP&W FT4 Naantal2xStal Laval PP4 Tolkkine2xStal Laval PP4 Vanaja2xStal Laval GT120 Customer: Fingrid Oyj, Finland Delivery:20032005 Customer need Rehabilitation of control and protection systems Maintain and raise reliability of gas turbine units, which act as reserve power in the grid ABB’s response Operator and control system, turbine governor, integrated synchronizing system. generator protection & excitation Medium voltage switchgear, low voltage switchgear, DC system Complete engineering package including installation, commissioning and end user training Customer benefit Raised level of reliability i.e. fulfil the requirements for reserve power Gas Turbine Power automation and electrification from one supplier Quality products and a short throughput time © ABB Group September 3, 2010 | Slide 68 Infraserv Höchst, 70 MW, Germany Infraserv, Frankfurt am Main, Germany Enduser: Infraserv GmbH & Co. Höchst KG Customer: Ebara Corporation, Japan Year of commissioning: 2009 Customer need Waste-to-Energy facility with recycling capacity for Refuse-Derived Fuel (RDF) and clean energy production Fluidized bed power plant operating on RDF Cogeneration operation with 70 MW of power and process steam from up to 675’000 metric tons of RDF per year ABB’s response Total electrical and automation system Transformers, MV and LV switchgear MNSiS system for low-voltage MCC applications Control system 800xA with Profibus connection and emission control Customer benefits Totally integrated and compatible full scope solution High degree of standardization for planning and documentation Extremely flexible system in regards to O&M and future extensions © ABB Group September 3, 2010 | Slide 69 Yixing 4x250 MW pumped storage, China Yixing, 4x250 MW HPP, Jiangsu province, China EPC: General Electric Year of commissioning: 2007 Customer need Electromechanical package for 4x250 MW pump storage power plant ABB’s response Control and protection systems Electrical scope: MV switchgear, generator circuit breaker, isolated phase bus, excitation, static frequency converter, cabling, GIS*, LV switchgear* Customer benefits Completely automated – remote control from two dispatch centers Fully integrated control, protection and electrical system * individual ABB contracts © ABB Group September 3, 2010 | Slide 70 EDELCA Guri modernization, Venezuela Guri HPP, 10 GW, Venezuela Customer: EDELCA World 3rd largest HPP Customer need Modernization of a 10 GW hydro plant Extend the life cycle of the plant by 30 years Improve levels for plant availability ABB’s response Delivering of turnkey packages consisting for 20 generating units of Instrumentation and unit control systems Electrical protections and communication Customer benefits ABB takes full responsibility: design, fabrication, installation, testing, commissioning and training Application of state-of-the-art technologies Transfer of technology guaranteed: ‘On-The-Job’ training program © ABB Group September 3, 2010 | Slide 71 FGD Megalopolis UNIT III, Greece The plant Flue gas desulphurization in the lignite-fired unit Megalopolis IIII, including electrical and mechanical balance of plant, control & instrumentation, civil works End-user: Public Power Corporation (PPC) Contractor: Alstom Power Italy (API) Customer’s need PPC: Conformity with environmental regulation API: Delegate electrical and I&C portion of project to specialist ABB’ s response Subcontractor of API for the EBoP and I&C turnkey package Full responsibility of the above package (design, supply of equipment, erection, commissioning) © ABB Group September 3, 2010 | Slide 72 a VERBUND Kaprun, Austria Kaprun PSP, 4 x 220 MW (Kaprun Hauptstufe) Kaprun, Austria Customer: Verbund (Austrian Hydropower AG) Year of commissioning (ABB): 2004 Customer need Modernization to extend the plant’s life cycle and improve operation Improve plant reliability and availability as well as the response time on peak demand ABB’s response Engineering, manufacturing, installation and commissioning of 800xA / AC 800M based control system: 4 turbine automation boards with redundant controllers Remote I/O units with redundant Profibus link Replacement of synchronization (SYNCHROTACT 5) Customer benefits Short delivery time = money saved for outage time The overall time taken to synchronize a unit with the network has been cut to just 3 minutes, a reduction by 33% © ABB Group September 3, 2010 | Slide 73 VIW Kops II, Austria Kops II PSP, 3 x 150 MW GaschurnPartenen, Austria Customer: Vorarlberger Illwerke AG Year of Commissioning (ABB): 2008 Customer need New powerplant for peak load production Implementation in existing reservoir and hydropower plant scheme ABB’s response Design, manufacturing, installation & commissioning of major electrical components: Control system based on 800xA and AC 800M High voltage equipment Generator bus ducts 400V auxiliary switchgear Customer benefits Integrated system solution with high performance network (IEC 60870-5-103/104 and Profibus) Fast response on peak demands and unscheduled power flows within the European grid system © ABB Group September 3, 2010 | Slide 74 Soluciones ABB para la Generación de Energía ABB, Generalidades ABB en Generación Capacidades Referencias Resumen © ABB Group September 3, 2010 | Slide 75 Resumen Reducir costos del proyecto No requiere coordinación de múltiples proveedores Reduce costos de instalación Reduce riesgos comerciales Valor agregado al cliente Incrementa la disponibilidad Mayor flexibilidad Reduce costos de operación © ABB Group 03 de Septiembre de 2010 | Slide 76 Rápida ejecución Comparte responsabilidades Garantiza el despacho a tiempo Acceso a un completo portafolio de productos Libera recursos del cliente Usando la experiencia de ABB Coordina con un único responsable Reduce el riesgo técnico