Haitian Mars/G Series

Transcripción

Specifications
HAITIAN INTERNATIONAL HOLDINGS LIMITED
Unit 1105 Level 11
Metroplaza Tower 2
223 Hing Fong RD Kwai Fong N.T
[email protected]
www.haitian.com
NINGBO HAITIAN HUAYUAN MACHINERY CO., LTD.
Export Processing Zone, Ningbo 315800 China
+86-574-86177242
+86-574-86221864
[email protected]
www.haitian.com
Haitian Partner:
HT 20150608-IV
860-10000KN
Servo drive energy-saving injection molding machine
Haitian is dedicated in providing customers with new technology to improve the production of their plastic
parts. Our close cooperation with customers provide a better understand for the challenges facing the injection
molding industry
The Haitian Mars/G classic series of injection molding machine, incorporates the latest energy saving
technologies.
With a robust design and strong mechanical structure, the machine is optimized for durability and a long
working life.
The user intelligent user-friendly control system provides for easy machine setup with reliability and precision for
the molded part.
Multi-point Ejection System
Various Plasticizing Screws
A great advantage for molds with different
ejection requirements
A wide range of screw designs are available
according your material processing requirements
Automatic lubricating system
High performance servo motor
The cllamping unit is optimized for precise
lubrication of all moving parts
Highly responsive with closed loop control for
stability and precision
Strive for excellence: Continuous improvement with customer communication for optimized
growth
Quality assurance: Vertically integrated manufacturing with international quality practices
Strong flexibility: Modular machine design,with variable machine configurations
Professional Service: Prompt and efficient service support
Safe Operation: Global safety standards according your region are strictly followed and
compliant
Excellent injection performance
Twin-cylinder injection unit, with strong guide
system ensures durability and precision during the
injection/charging stages of the molding cycle
2
3
Servo Drive energy-saving injection molding machine
Servo Hydraulic Drive System
cylinder
The drive system utilizes are rotary
encoder with pressure transducer
for closed control for all machine
movements. The precision and
repeatability guarantees consistent
molding parameters during the
complete molding cycle. Fast speed
and pressure changes provide a broad
processing window for the molded
part.
Patented Servo Hydraulic Drive System for Injection Molding Machines
Haitian is the global leader for servo hydraulic plastic
injection molding machines.
The Mars Series machine was launched to the market in
2007, with more than 120000 machines sold has become the
industry bench mark.
permanent magnet
synchronous servo motor
control valve
100%
inverter
oil tank
Quick response of drive system:0.05s
Energy saving rate:30-80%
mold close injection
holding pressure
charge
cooling
mold open
ejector
Servo motor with counter-rotation gear pumps
Water consumption
Energy consumption
Power consumption
rotary encoder
gear pump
The patented servo motor /gear pump drive system was
designed as a system and not the combination of standard
market components as used by our competitors.
This translates into a significant advantage for repeatable
high precision and low energy consumption for different
molding applications and processing materials.
pressure
sensor
30%
Significant difference
of energy consumption
No energy consumption
100%
10%
curve of fixed pump
curve of variable pump
curve of MA/G
Excellent energy-saving drive system
traditional
hydraulic pump
Haitian MA/G
The Mars II drive system provides significant cost
savings for machine energy consumption compared to
traditional hydraulic drive systems.
4
traditional
hydraulic pump
Haitian MA/G
The consumption of hydraulic oil cooling water is
dramatically reduced due to the on-demand control
of the servo drive system. Only the required quantity
of oil is used during each stage of the machine cycle,
which eliminates bypass oil wastage as found in
traditional hydraulic systems.
The drive system automatically adjusts the oil pressure and flow according each stage of the
molding cycle. The motor speed constantly changes speed to deliver the exact requirement to avoid any wastage,
significantly reducing the energy consumption of the machine.
During the cooling stage of of the molding cycle, the motor stops, preventing undue energy consumption.
This is a great advantage for thicker walled parts with long cooling times. Another significant advantage of
the servo drive system is the energy consumption during the "holding stage" of the molding cycle. The motor reduces
speed to only deliver the oil flow required to maintain the require pressure. Energy savings of 30% to 80% are
achievable according the parts being produced.
5
Screw Diameter Screw L /D Ratio Shot Size (Theoretical) Injection Weight (PS) Injection Rate
Injection Pressure Plasticizing Capacity(ps)
Screw Speed CLAMPING UNIT
Clamp Tonnage Toggle Stroke Space Between Tie Bars Max.Mold Height Min. Mold Height Ejector Stroke Ejector Tonnage
OTHERS
Max. Pump Pressure Pump Motor Power Heater Power
Machine Dimension(L×W×H)
Machine Weight
Hopper Capacity Oil Tank Capacity mm
L/D
cm3
g
g/s
Mpa
g/s
rpm
MA 1200/370G
A
B
C
32
36
40
22.5
20
18
121153188
110139171
77
98
121
219173140
9.9
11.3
13.9
0~230
MA 1600/540G
A
B
C
364045
23.32118.7
173214270
157195246
89
110
140
210171135
11.3
13.9
18
0~190
MA 2000/770G
A
B
C
404550
22.5
20
18
253320395
230291359
110140172
214169137
13.91821.6
0~190
A
B
C
455055
22.22018.2
366452546
333411497
141174210
210170141
18
21.6
26.6
0~175
KN
mm
mm
mm
mm
mm
KN
860
310
360X360
360
150
100
33
1200
350
410X410
430
150
120
33
1600
420
455X455
500
180
140
33
2000
470
510X510
510
200
130
62
Mpa
Kw
Kw
m
t
Kg
L
16
11
6.2
4.34X1.19X1.89
3
25
170
16
13
9.75
4.82X1.26X1.98
4.1
25
220
16
15
9.75
5.17X1.33X2.06
4.9
25
235
16
18.5
14.25
5.48X1.43X2.16
6.3
50
310
540
420
350
280
210
140
44XM16 L35
625
560
490
420
350
210
70
32XM16 L35
680
560
490
420
350
280
140
32XM16 L35
760
630
560
420
280
140
40XM16 L35
4xø28
8xø36
Platen dimensions
00
ø1
100
200
760
630
560
420
280
140
200
4xø28
680
560
490
420
350
280
140
200
625
560
490
420
350
210
70
200
540
420
350
280
210
140
00
ø1
0
ø8
Moving platen
ø100
310
18
50
50
30
40
40
ø160
SR10
SR10
SR10
4XM12 L25
4XM12 L25
4XM12 L25
4XM16 L32
350
420
150-430
4820
1135
605
530
1215
650
565
14
350
50
ø125
ø125
33
SR10
150-360
4340
200
400
14
335
20
50
ø3
125
25
ø3
125
ø125
Mounting hole for robot/spure
picker top view from fixed platen
33
335
50
50
ø3
Platen dimensions
20
200
14
ø3
33
265
50
30
200
18
14
125
33
200
18
18
30
4xø28
30
INJECTION UNIT
MA 860/260G
180
Specification
180-500
470
5170
200-510
5480
1305
670
635
1390
770
620
6
4145
830
4440
555
820
960
1920
1240
1835
1200
555
720
4550
100
720
100
650
1755
1170
555
1120
3710
100
865
100
555
We reserve the right to make
changes as a result of furhter
technical advantages.
1660
Machine dimensions
860
7
Specification
INJECTION UNIT
OTHERS
Machine Weight
Hopper Capacity Oil Tank Capacity MA 2500/1000G
mm
L/D
cm3
g
g/s
Mpa
g/s
rpm
MA 3000/1800G
A
B
C
505560
22
20
18.3
497601715
452547651
173210250
205169142
21.626.630.3
0~180
MA 3600/2250G
A
B
C
606570
21.72018.6
845
992
1151
769
903
1047
238279324
213182157
33.738.244.9
0~190
MA 4500/2900G
A
B
C
657080
21.52017.5
106812391619
972
1127
1473
279323422
208180138
38.244.958.7
0~180
A
B
C
708090
22.92017.8
142418602355
129616932143
366478604
204 156
123
44.958.771.8
0~170
KN
mm
mm
mm
mm
mm
KN
2500
540
570X570
570
220
140
62
3000
600
660X660
660
250
160
62
3600
660
710X710
710
250
160
110
4500
740
780X780
780
330
200
110
Mpa
Kw
Kw
m
t
Kg
L
16
22
16.65
5.86X1.52X2.2
7.5
50
355
16
30
19.65
6.88X1.88X2.52
11.3
50
550
16
37
24.85
7.5X1.88X2.6
14.7
50
640
16
45
29.45
8.1X2.05X2.7
18.8
50
820
840
700
560
420
280
140
40XM20 L40
8xø38
Platen dimensions
22
36
100
200
840
700
560
420
280
140
Moving platen
ø100
200
400
41
16
350
50
30
390
40
50
40
430
60
50
40
469
60
50
85
130
540
SR10
SR15
4XM16 L32
4XM16 L32
4XM16 L35
600
1480
790
690
250-660
660
1755
935
820
6880
211
ø4
ø200
ø160
SR10
220-570
5860
220
ø4
220
ø160
ø160
ø3
ø3
230
96
Platen dimensions
SR15
8XM20 L40
740
250-710
8094
2085
1090
995
7463
330-780
2290
1213
1077
8
5540
1220
5905
335
918
2260
1540
2150
1370
335
920
1220
6635
125
990
125
949
2520
1320
415
5065
100
1010
120
1270
555
1990
Machine dimensions
1040
9
Specification
INJECTION UNIT
OTHERS
Machine Weight
Hopper Capacity Oil Tank Capacity MA 5300/4000G
MA 6500/4550G
ABCD
808590100
22 20.719.617.6
2212249727993456
2012227225473145
490553620766
180159142115
58.765.471.886.5
0~140
mm
L/D
cm3
g
g/s
Mpa
g/s
rpm
MA 7800/6350G
ABCD
80
90
100
110
24.82219.818
2036 25763181 3849
1853234428953503
490620765927
224177143118
58.771.886.5 104
0~140
MA 10000/7950G
A
B
C
D
90
100
110
120
24.4
22
20
18.3
2799
3456
4181
4976
2547314538054528
543671811966
228184152128
71.8
86.5
104
122
0~110
A
B
C
D
100110120130
24.2
22
20.2
18.6
3770
4562
5429
6371
3431415149505798
703
850
1012
1188
211174146125
86.5
104
122
139
0~110
KN
mm
mm
mm
mm
mm
KN
5300
825
830X800
850
350
200
158
6500
900
895X895
900
400
260
175
7800
980
980X980
980
400
260
186
10000
1100
1090X1090
1100
500
320
215
Mpa
Kw
Kw
m
t
Kg
L
16
55
40.25
9.6X2.3X2.62
25
100
990
16
22+45
49.25
10.1X2.32X2.7
30.2
100
1300
16
22+55
61.15
10.9X2.42X2.73
36
100
1360
16
37+55
68.75
11.9X2.68X2.81
47.5
100
1610
Platen dimensions
Moving platen
580
135 130
130
105
580
135 130
105
10027
140
8XM20 L45
8XM20 L40
8XM20 L45
9594
300
332
8XM20 L45
8XM20 L45
210
96
282
332
96
282
96
240
Platen dimensions
210
140
130
96
125
300
130
96
125
105
8XM20 L40
10939
2322
1196
1126
1246
8XM20 L45
2422
1176
11850
1368
2681
1313
7698
10
1102
8981
1420
9660
1550
2330
1510
2230
1490
2150
1400
1540
Machine dimensions
10507
1710
11

Haitian Mars/G Series

Transcripción

Documentos relacionados