air-operated double diaphragm pump

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air-operated double diaphragm pump
AIR-OPERATED DOUBLE
DIAPHRAGM PUMP
PRODUCT OVERVIEW
www.sotera.com/aod
Sote Systems—pumps, meters and accessories—are
Sotera
produced in America by Tuthill Corporation. Our internationally
prod
recognized brands also include Fill-Rite pumps and meters.
reco
Our primary customers are in the fields of industrial
manufacturing, agriculture, construction, and transportation.
man
With 5
50 years of experience making quality fluid transfer products for the fast and
safe transfer
t
of petrochemicals and industrial chemicals, we're always looking
for in
innovative ways to provide better value to our customers. We understand the
impor
importance of quality and value. When we decided
to mo
move into air-operated diaphragm pumps, we
coupl
coupled our experience with the wants of diaphragm
pump users to create a world-class product.
Our e
engineers select only the most durable
materials to produce transfer systems that are
mater
dependable and long-lasting. When you combine
depen
the hi
highest-quality products with topnotch
customer care, you get outstanding value.
custo
Tuthi Corporation is a privately held
Tuthill
global manufacturer of industrial goods
globa
specializing in rotating equipment such
spec
as pumps
pu
and meters. From heavy oils
motor fuels, from industrial chemicals
to mo
agricultural pesticides, we move it
to ag
it with a reliability that’s
and measure
m
measured in decades. But that’s just
meas
half the
t story. Our people make the real
difference. Our Conscious Company
differ
culture attracts and supports the kind
cultu
who understand what our
of people
pe
customers want and what they need.
Our people listen well and gain trust
by following through on each and every
commitment they make. We thrive
on having customers who demand
excellence because it’s through their
challenges and encouragement that
we’ll one day grow to be counted among
the top 1 percent of the world’s industrial
companies. We pursue excellence
because we’ll accept nothing less
in our products and from our people.
Excellence at Work. Excellence in Life.
INDUSTRY CHANNELS
INDUSTRY NEEDS
Municipalities
From the simplest tote or drum pump
and metering applications, to the more
sophisticated OEM applications, Sotera
Systems efficiently and accurately
covers the range of difficult requirements.
Minimize Downtime
Sotera products minimize downtime
because of their rugged construction
and reliability in even the most
adverse applications.
Chemical
Corrosive, abrasive, and viscous applications
are no challenge. Our range of materials of
construction, combined with our performance,
provides the best available solution.
Ease of Use
With their modular construction, fewer
parts and unique design, Sotera makes
maintenance fast and user-friendly.
Transportation
Ideal for servicing vehicle fleets, petroleum,
or chemical fluids.
OEM
The perfect OEM pump for any industry where
aggressive chemicals or petrochemicals need
to be transferred and metered.
Efficiency
Sotera offers the most efficient air-operated
diaphragm pumps on the market.
Performance
Sotera air-operated double diaphragm
pumps provide the highest flow in the
industry, along with the lowest pulsation
and leak free operation.
KEY APPLICATIONS USE
Oil and lubes
Concrete
additives
Industrial
chemicals
Adhesives
ATF,
windshieldwasher fluid
Inks and
paints
Caustics and
acids
Agricultural
chemicals
SP100 FEATURES
What started as a seed of an idea to create a revolutionary new
process pump has evolved into the most advanced air-operated
diaphragm pump on the market. Introducing the SP100 Series
Air-Operated Double Diaphragm Pump. It’s grown into something big!
In a grueling industrial process
environment, your diaphragm
pump needs to perform day after
day, providing years of long-lasting
performance. The SP100 Series
Air-Operated Double Diaphragm
Pump can be configured in materials
that are resistant to industrial
chemicals and proven to provide
complete compatibility coverage
for a wide range of fluids. With
its extensive list of features, the
SP100 Series outperforms the
competition time and time again.
CERAMIC AIR VALVE
The innovative, patented,
non-centering ceramic QuikFlow®
air valve design provides an extremely
fast trip-over, resulting in a 60-percent
reduction in pulsation.
FOOT MOUNT
An industry-standard foot mounting
configuration retrofits into most
existing mounting plates.
MODELS CHART
Model SP100-05N-PP-SSS/
SP100-05B-PP-SSS
REINFORCED MANIFOLD
An encapsulated stainless-steel ring
embedded around the threads prevents
over tightening and the potential
splitting of the manifold.
Size
½”
Port
NPT/BSPP
Material
Polypropylene®
Diaphragm
Santoprene®
Balls
Santoprene®
Seat
Santoprene®
Model SP100-05N-PP-TTP/
SP100-05B-PP-TTP
BALL CHECK AND SEATS
The ball and seat sets are
matched elastomer combinations
that offer a minimum 20-percent
improvement in suction lift due
to tighter seals.
Size
½”
Port
NPT/BSPP
Material
Polypropylene
Diaphragm
Teflon® with
Santoprene®
backer
Balls
Teflon®
Seat
Polypropylene
UNIQUE DIAPHRAGM
CONSTRUCTION
A stainless-steel shaft with
a reinforced diaphragm nut
fully supports the diaphragm
and prevents cross threading.
The uniform seal hinge
minimizes wear, increasing
life of the diaphragm.
Model SP100-05N-PF-TTF/
SP100-05B-PF-TTF
Size
½”
Port
NPT/BSPP
Material
PVDF
Diaphragm
Teflon® with
santoprene®
backer
EASY-OFF THREADED
Balls
Teflon®
RING CONSTRUCTION
The unique patented QuikSeal®
ring is designed for quick-turn
access to clear ball checks and
to replace diaphragms. This
eliminates multiple fasteners,
reducing complexity and parts.
Seat
PVDF
Model SP100-05N-CD-HHH/
SP100-05B-CD-HHH
Size
½”
Port
NPT/BSPP
Material
Groundable Acetal
Diaphragm
Hytrel®
Balls
Hytrel®
Seat
Hytrel®
CORE ATTRIBUTE DETAILS
CERAMIC AIR VALVE
Innovative ceramic QuikFlow® air valve design.
ä The amazingly fast valve shift results
in a 66% reduction in pulsation.
ä Reduces splash back, providing
consistently even laminar flow.
ä Substantial improvement in
meter accuracy.
ä Smoother delivery of paints, inks,
and finishing compounds, effectively
eliminating any inconsistencies in
spray patterns.
REINFORCED MANIFOLD
Over molded stainless-steel rings
on all threaded manifold connections.
ä Prevents over tightening and the
potential splitting of the manifolds.
ä Manifolds available in standard
NPT and BSPP threads.
FOOT MOUNT
Industry standard foot mounting
configuration retrofits onto most
existing mounting plates.
EASY-OFF THREADED RING CONSTRUCTION
Unique patented QuikSeal® rings are designed
for quick-turn access to clear ball checks or to
replace diaphragms.
ä Reduces pump complexity with
up to 50% fewer parts when
compared with the competition.
ä Easy-on, easy-off.
ä Reduces repair time.
ä 360° seal vs. bolted designs.
UNIQUE DIAPHRAGM CONSTRUCTION
Long-lasting diaphragm construction
means a consistent performance and
a longer operating life.
ä The no-pinch clamping hinge minimizes
wear, increases life of the diaphragm, and
provides a uniform seal that won’t leak.
ä Large, reinforced piston backer plate
maintains diaphragm surface area and
improves flow performance, especially
with higher-viscosity fluids.
BALL CHECK AND SEATS
ä Matched elastomer ball and seat
sets provide tighter seals.
ä Resulting in better suction lift
(both wet and dry).
15%
MORE FLOW
20%
MORE EFFICIENT
66%
LESS
PULSATIONS
67%
50%
FEWER PARTS
LESS TIME
TO REPAIR
360°
UNIFORM SEAL
BETTER
BY DESIGN
The SP100 Series Air-Operated Double
Diaphragm Pump is designed to operate
under the most stringent commercial and
industrial operating conditions as both
a systems pump and as a transfer pump.
With fully submersible mounting capabilities,
this pump is capable of handling most
fluids with an impressive performance
that offers a substantial improvement
over the competition.
With an innovative, patented method of
construction, the SP100 Series is extremely
reliable, yet simple, thanks to new thinking
on the design of the air valve, air motor, air
exhaust, diaphragm mounting, and overall
assembly. This evolutionary approach
has resulted in substantially higher
performance specifications.
äHigher flow rate
äMore efficient
äEven flow
äNo leaks
äLess downtime
äBetter value
The SP100 delivers!
BOMBA NEUMÁTICA DE
DOBLE DIAFRAGMA
La bomba neumática de
diafragma más avanzada
del mercado.
SERIE SP100
15 %
MÁS FLUJO
20 %
MÁS EFICIENCIA
66 %
MENOS
PULSACIONES
67 %
50 %
MENOS PIEZAS
CONSTRUCCIÓN DE
DIAFRAGMA ÚNICO
El diafragma está
completamente sujeto por
un eje de acero inoxidable
con una tuerca que refuerza
el diafragma e impide que la
rosca se dañe. La bisagra de
sello uniforme minimiza el
desgaste, lo que alarga la vida
del diafragma.
5
AÑOS
CONSTRUCCIÓN DE ANILLO
HILADO DE FÁCIL SALIDA
El anillo QuikSeal®, único y
patentado, está diseñado para
tener un acceso de giro rápido
para despejar las retenciones
de bola y reemplazar a los
diafragmas. Esto elimina
múltiples sujetadores y reduce
la complejidad y la cantidad de
piezas.
DE GARANTÍA
VÁLVULA NEUMÁTICA DE
CERÁMICA
El innovador diseño de
la válvula neumática de
cerámica QuikFlow®,
patentada, no centrada,
proporciona un viaje
extremadamente rápido y
ligero, dando por resultado
un 60 % menos de
pulsaciones.
Tuthill garantiza que la bomba neumática de doble
diafragma Serie SP100 estará libre de defectos de
fabricación y funcionará a la perfección bajo condiciones
normales de operación, por un periodo de cinco años.
MENOS TIEMPO
DE REPARACIÓN
SELLADO
UNIFORME en
360°
KITS AND ACCESSORIES
Complete your pump package with our extensive line of accessories. Whether you’re pumping
from a tote or from a tank, we have everything to complement your package.
Part #KIT180MPPS
Part #KITS05WMA
Part #KITS05FRH
5
Tote Plate
The stainless-steel plate
secures to the top of a
275- or 330-gallon tote.
äMounting hardware
included.
äFits all SP100-05
models.
825/850 Meters
Complete the package
with our nutating disc
digital meters. Glassfilled polypropylene
housing and either EPDM
or fluorocarbon seals,
offering 2-20 gpm and
0.2% accuracy, these
meters quickly and
accurately measure
pump output.
Wall Mount Bracket
Keep your pump in place
and out of the way with
this compact wall mount
bracket.
äFits all SP100-05
models.
Filter/Regulator
Assembly
Provides controlled,
consistent air pressure
as required. The filter
removes airborne solid
and liquid contaminants.
äPiggyback filter/
regulator
äQuick-connect coupler
äUnions
ä5’ air hose
-YEAR
WARRANTY
Request brochure #SSE-0411 Rev0
Muffler
Replacement muffler to
keep noise to a minimum.
äIncluded with pump.
Part #KITS05MUF
Part #KITS05WCH
Assembly Wrench
Replacement wrench
for assembling or
disassembling the
pump.
äWrench included
with pump.
Tuthill warrants that the SP100 Series Air-operated
Double Diaphragm Pump will be free of manufacturers
defects and will perform seamlessly under normal
operating conditions for a period of five years.
MODEL DESCRIPTION INFORMATION
SP100 - 05X - XX - XXX - X
PORT SIZE
FLUID CONNECTION
N - 1/2-14 NPTF-1
B - Rp 1/2 (BSPP, parallel)
DRIVE MATERIAL OF CONSTRUCTION
P - Polypropylene
C -Conductive Nylon
WET-END MATERIAL OF CONSTRUCTION
P-Polypropylene
D - Conductive Acetal
F - PVDF
DIAPHRAGM
S - Santoprene
H - Hytrel
T - Telflon with Santoprene Backer
BALLS
S - Santoprene*
H - Hytrel*
T - Telflon* PTFE
SEATS
S - Santoprene*
H - Hytrel*
P - Polypropylene with TFE oring
F - PVDF with TFE oring
OPTIONS
FLUID SECTION SERVICE KIT
DIAPHRAGM
BALLS
SEATS & SEALS
KIT
S05 X X X
SANTORENE®: This diaphragm is an excellent choice as a low-cost alternative to
PTFE in many acidic and caustic applications such as sodium hydroxide and sulfuric
or hydrochloric acids. Santoprene offers excellent abrasion resistance and durability
at a cost comparable to neoprene.
HYTREL™: This diaphragm exhibits excellent abrasion resistance, flex life, and
durability. Excellent for applications involving petroleum/oil-based fluids such as
leaded gasolines, fuel oils, hydraulic oils, kerosene, turpentines, and motor oils.
PTFE: This diaphragm is an excellent choice when pumping highly aggressive fluids
such as aromatic or chlorinated hydrocarbons, acids, caustics, ketones, and acetates.
Sotera’s PTFE diaphragms are backed with Santoprene to enhance flex life.
DATOS TÉCNICOS DE LA BOMBA NO METÁLICA DE 1/2"
SP100-05X-XX-XXX
4
100
6
8
10
S.C.F.M.
50
100 psi
PRESIÓN MÁXIMA DE ENTRADA DE MATERIAL..0,69 bar (10 psig)
PRESIÓN MÁXIMA DE SALIDA.............................. 6,9 bar (100 psig)
CONSUMO DE AIRE (A 40 PSI)................................. 4,9 lpm por litro
VELOCIDAD MÁXIMA DE FLUJO
(SALIDA INUNDADA)...................................... 66,241 lpm (17,5 gpm)
[5]
75
37,5
70 psi
[4]
NPSH
25
50
[3]
40 psi
[2]
25
NPSH requerido en pies
PRESIÓN MÁXIMA DE ENTRADA DE AIRE.......... 6,9 bar (100 psig)
Presión de salida - PSI [Bar]
[6]
12,5
[1]
DESPLAZAMIENTO / CICLO (A 100 PSIG)............... 0,14 l (0,036 gal)
0
[0] 0
TAMAÑO MÁXIMO DE PARTÍCULA...... Diámetro de 2,4 mm (3/32")
0
[0]
2
[10]
4
[20]
6
8
[30]
10
[40]
12
14
[50]
Velocidad de flujo - GPM [LPM]
16
[60]
18
[70]
20
DATOS TÉCNICOS DE LA BOMBA METÁLICA DE 1"
SP100-10X-XX-XXX
20
100
30
40
50
S.C.F.M.
50
100 psi
PRESIÓN MÁXIMA DE ENTRADA DE MATERIAL.. 0,69 bar (10 psig)
PRESIÓN DE SALIDA MÁXIMA............................... 6,9 bar (100 psig)
CONSUMO DE AIRE (A 40 PSI)................................ 8,41 lpm por litro
VELOCIDAD MÁXIMA DE FLUJO
(SALIDA INUNDADA).............................................. 211 lpm (56 gpm)
[5]
75
37,5
70 psi
[4]
NPSH
25
50
[3]
[2]
40 psi
25
NPSH requerido en pies
PRESIÓN MÁXIMA DE ENTRADA DE AIRE........... 6,9 bar (100 psig)
Presión de salida - PSI [Bar]
[6]
12,5
[1]
DESPLAZAMIENTO / CICLO (A 100 PSIG)................. 0,83 l (0,22 gal)
TAMAÑO MÁXIMO DE PARTÍCULA............................ 4,8 mm (3/16")
[0] 0
0
[0]
10
[45]
20
[90]
30
[135]
40
Velocidad de flujo - GPM [LPM]
50
[180]
0
60
[225]
Oficinas corporativas de Tuthill
8825 Aviation Drive | Fort Wayne, Indiana 46809
P (800) 634-2695 | (260) 747-7524
F (800) 866-4861
www.sotera.com/aod
SSAODFlyer-0313-Rev 0
PUMP TECHNICAL DATA
PUMP TYPE............................................................................................. Non-Metallic Air-Operated Double Diaphragm
CONSTRUCTION MATERIALS ...........................................................................................See Model Description Charts
MAXIMUM AIR INLET PRESSURE .........................................................................................................100 psig (6.9 bar)
MAXIMUM MATERIAL INLET PRESSURE ..............................................................................................10 psig (.069 bar)
MAXIMUM OUTLET PRESSURE .............................................................................................................100 psig (6.9 bar)
AIR CONSUMPTION (@ 40P.S.I) ............................................................................................. 0.65 cfm / gallon (approx.)
MAXIMUM FLOW RATE (FLOODED INLET)....................................................................................17.5 gpm (66.241 lpm)
DISPLACEMENT / CYCLE @ 100P.S.I.G. ...............................................................................................0.036 gal (0.14 lit)
MAXIMUM PARTICLE SIZE .................................................................................................................. 3/32” dia (2.4 mm)
MAXIMUM TEMPERATURE LIMITS (DIAPHRAGM / BALL / SEAT MATERIAL)
Acetal ...................................................10° to 180° F (-12° to 82° C)
Hytrel® ................................................-20° to 150° F (-29° to 66° C)
PVDF.....................................................10° to 200° F (-12° to 93° C)
Polypropylene..........................................35° to 175° F (2° to 79° C)
Santoprene® ....................................-40° to 225° F (-40° to 107° C)
Teflon® PTFE .......................................... 0° to 225° F (4° to 107° C)
CARTON DIMENSIONAL DATA ................................................................................ 11-3/4"(H) x 14-1/4" (W) x 9-1/8" (D)
NOISE LEVEL ................................................................................................................... 75.0 db (A) (@ 70 psi, 60 cpm)*
SP100-05X-XX-XXX
4
100
6
8
10
S.C.F.M.
50
100 psi
[5]
75
37.5
70 psi
[4]
NPSH
25
50
[3]
40 psi
[2]
25
12.5
[1]
0
[0] 0
0
[0]
2
4
[10]
6
[20]
8
[30]
10
12
[40]
14
[50]
Flow Rate - GPM [LPM]
16
[60]
18
[70]
20
NPSH Required in Feet
Outlet Pressure - PSI [BAR]
[6]
ACCESSORIES & PACKAGES
Complete your pump package with our easy to use accessories — all the parts you need
to quickly and efficiently dispense almost any chemical. We offer drum dollies, tote plate
assemblies, mounting plates, stainless steel automatic nozzles, and a variety of hoses
for our rotary vane pumps, diaphragm pumps, and hand pumps.
SS415XB731PG
• Discharge hoses
• Bung adaptors
• Telescoping suction tubes
• Shut-off valve
• Non drip nozzle
• 2" Camlok
ADDITIONAL CONFIGURATIONS
Sotera offers complete packages or
accessories. For more information,
consult our product specific catalog
CHEMICAL DRUM PUMPS
These economical, easy to use pumps are perfect for barrels, drums, kegs, and small
volume returnables and storage tanks. They are constructed out of polypropylene with
fluorocarbon seals, equipped with anti drip nozzle, telescopic suction pipe for drums up
to 36”and 2” NPT connections.
HAND-LEVER
The hand lever piston pump is the economical way to safely
transfer chemicals. Unique features make transfer easy
and accurate, pumping approximately 11 fluid ounces with
every stroke.
AIR-OPERATED
The air operated chemical transfer pump has been tested
tough, enduring over a million cycles with ease and reliability.
Unique features make transfer easy and accurate. An intergral
air-pressure regulator valve is fitted for safe control of flow
rate while the nozzle allows precise dispensing.
• 12 gpm
• 1:1 pumping ratio
• 100 psi max • ¼" NPT air inlet
www.sotera.com/aod
SSAOD.5Overview-0512-Rev0
Tuthill Transfer Systems
8825 Aviation Drive | Fort Wayne, Indiana 46809
P (800) 634-2695 | (260) 747-7524
F (800) 866-4861 | (260) 747-3159